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Industrial Data Management and Digitization
- 1. © Fraunhofer ·· Seite 1
Prof. Dr. Boris Otto
Dortmund, March 4, 2015
INDUSTRIAL DATA MANAGEMENT AND
DIGITIZATION
- 2. © Fraunhofer ·· Seite 2
CONTENT
»Industrie 4.0«
Industrial Data Space
Fraunhofer Data Innovation Lab
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Use Case Supply Chain: Permanent Integration of
Material and Information Flows at Maersk
Source: Maersk, Ericsson (2014).
Solution Components
Monitoring of climate conditions in
oversea containers
GSM and satellite communication
Benefits
Improved ripeness level of bananas in
stores
Improved port operations
Improved fuel consumption and carbon
footprint balances
»Banana Supply Chain«
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Use Case Inbound Logistics: Automated Check-in with
»Geo-Fencing« at Audi
Solution Components
Fixed delivery sequences through
time tables
Automated truck sequencing on
supplier side
Truck control center acts only on
exceptions
Automated goods receipt booking
Source: Audi (2014).
Benefits
Ensuring stable, smoothed and sequenced goods delivery
Reduced check-in cycle times
Recued effort in truck control center
Productivity gains through improved employment of labor
Improved infrastructure use around plant
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Use Case Warehousing: The RackRacer consists of 85
percent additive manufacturing components
Solution Components
Autonomous navigation in the shelf
No lift needed
Flexible deployment of rack racers
Benefits
Functional and cost advantages compared to
state-of-the-art
Increased flexibility of storage systems
Reduced fixed costs
No bottleneck through lift, thus reduced storage
cycle times
Source: Fraunhofer IML (2014).
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Use Case Transport Logistics: Serva Ray parks cars
automatically
Benefits
Improved utilization of parking space
Up to 100 percent improved capacity use
Stable parking processes
Reduced likelihood of accidents and damages to cars
Solution Components
Parking robots navigate to any
location in a parking lot
Modular deployment in any
layout
No use of rail systems
Easy integration in existing
systems
Automated storage area
assignment
Source: Serva, Fraunhofer IML (2014).
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Use Case Picking and Packing: Innovative Human-
Machine-Interaction
Source: Fraunhofer IML (2014).
Solution Components
»Augmented Reality« technologies
such as smart glasses
Integration in warehouse management
and ERP systems
Benefits
Reduced number of picking errors
Improved work place ergonomics
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Use Case Production Logistics: Smart Factory for Electric
Car Production
Solution Components
All objects and items are interconnected
Assembly parts find their way on their
own through production
Redundant manufacturing capacity are
autonomously distributing work loads
among each other
Benefits
No central control systems required
Dynamic system reaction in case of exceptions
High scalability of all production processes
Source: SMART FACE-Projektkonsortium (2014). Supported by
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Use Case FMCG Supply Chain: Visibility of Transport
Items at all Times Through »Databirds«
Real-time management of load carriers
Cloud-based
Service-based
Standardized (EPCIS)
Intelligent load carriers such as
Retail pallets
Unit Load Devices (ULD)
Postal service bins
Internet-of-Things-based processes
Autonomous
Decentralized
Data service support
Data platform
Analytics
Apps
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Use Case Shop Floor Logistics: Integrating »Industrie 4.0«
with SAP
Transport Task Management
(SAP HANA APPLICATION)
IoT Device Adapter
(on board)
SAP IoT Client
(web-based)
Source: Still; Fraunhofer IML (2014).
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Fundamental »Industrie 4.0« Principles
Industrie 4.0
Connectivity
Autonomy
Human-
Machine-
Interaction
Virtuality
Modularity
Real-Time
Capability
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Industrial »Revolutions« in a Nutshell
Source: Cf. DFKI (2011).
First Automatic Loom by
Edmund Cartwright
(Source: Deutsches Museum)
Assembly Line at Ford
(Source: Hulton Archive/Getty
Images)
First PLC Modicon 084
(Source: openautomation)
CPS-based Automation
(Source: VDI)
1st Industrial Revolution 2nd Industrial Revolution 3rd Industrial Revolution 4th Industrial Revolution
Introduction of mechanic
work machines in
production processes
Division of labor
(Taylorism) in production
supported by electrical
energy
Introduction of electronics
and IT for automating
mass production
Introduction of cyber-
physical systems for
controlling production
processes
Late 18th Century Early 20th Century Early 1970s Today
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»Industrie 4.0« in the Light of Changing Customer and
Market Requirements
Source: Koren (2010), cited in Bauernhansl (2014).
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CONTENT
»Industrie 4.0«
Industrial Data Space
Fraunhofer Data Innovation Lab
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EMPLOYEES
plan, control, orchestrate
Connected data are the enabler of networked supply
chains
Image Sources: Fraunhofer IML, Jettainer, Daimler
BINS
give picking instructions
CONTAINERS
are aware of their payload and
their way on their own
TRUCKS
drive autonomously
VEHICLES
organize themselves as a swarm
SHELFS
place replenishment orders
Connected Data
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Connected data are the enabler for smart end-user
services
Smart home
Context model
World wide web
Personal
calendar
Public transport
services
Traffic light and
sensor data
Transport and
purchase orders
Connected Data
Car sharing
offerings
Mobile
communication data
Vehicle movement
Images: Istockphoto
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Image sources: ©www.Fotolia.de, © 2014 Daimler AG, © Volkswagen AG 2014
Smart
Trusted
Secure
INDUSTRIAL DATA SPACE
Data assets are dynamically connected to smart services
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Source:
http://www.scientific-computing.com/news/news_story.php?news_id=2624
http://www.fraunhofer.de/en/press/research-news/2015/february/industrial-data-space.html
Media coverage on the Industrial Data Space has been
significant recently
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CONTENT
»Industrie 4.0«
Industrial Data Space
Fraunhofer Data Innovation Lab
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Digital Business Engineering as a Methodology for
Sustainable Digital Business Transformation
Digitization
Digital Business Model
Strategic
Perspective
Process
Perspective
Systems
Perspective
E2E Customer Process Design
Ecosystem Design
Digital Product & Service Design
Digital Capabilities Design Data Mapping
Digital Technology Architecture
1
2
3
4 5
6
Legend: E2E - End-to-End.
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Digital Business Engineering Component Overview
DBE
Phase
Description Goal Involved Roles Techniques
1 Customer
Process
Understand end-to-end
customer process from outside-
in
Digital business development
Sales and marketing
a. Customer journeys
b. Multi-channel
analysis
c. Consumer process
modeling
2 Ecosystem Understand actors within
customer process and customer
interaction points
Digital business development
Sales and marketing
Product management
a. SWOT analysis
b. Network analysis
3 Digital
Products and
Services
Design digital products and
services based on end-to-end
understanding of customer
process
Digital business development
Sales and marketing
Product management
Business architect
a. Business model
canvas
b. Digital artifact
design
c. Design thinking
4 Digital
Capabilities
Identify capabilities needed to
provide digital products and
services
Digital business development
Business architect
IT architect
a. Capability
modeling
5 Data
mapping
Identify data assets needed to
provide digital products and
services
Digital business development
Data architect
IT architect
a. Data architecture
6 Digital
technology
architecture
Sketch digital technology
architecture
Data architect
IT architect
a. Digital tool chain
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Data Innovation Lab Services for the »Data Economy«
Business Cloud SolutionsBig Data ServicesIndustrial Internet
Business Cloud Design
Cloud-based Business
Processes
Cloud-based Applications
Data-Driven Business
Processes
Digital Business Process
Innovation
Big Data Technologies
and Analytics
Feasibility Studies
SAP and Cloud
Integration
M2M Integration
Enterprise Data Labs
Competence Centers
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Enterprise Labs are a proven format at Fraunhofer
Lab Name Audi Logistics Lab Logistics and
Digitization Lab
Ericsson Enterprise
Data Lab
SICK Enterprise Lab
Sponsor Head of Brand
Logistics
President of the Board
Schenker Germany
Head of IT Strategy
and Architecture
Head of Logistics
Automation
Focus
Topics
• Big data and
cloud
• »Industrie 4.0«
• Supply chain
governance and
transparency
• CKD logistics
• Customer-centric
logistics
• Digital supply
chains
• Intelligent assets
• Digital services in
the networked
economy
• Digital product
design
• Digital
capabilities
• Image processing
• 2D and 3D
sensor fusion
Duration 9/1/2013 - 8/31/2018 1/1/2015-12/31/2017 1/1/2013 -
12/31/2017
1/1/2013 -
12/31/2015
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DB Schenker Enterprise Lab for Logistics and
Digitization
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Ericsson Enterprise Lab
Digitization
Success in the Networked Society
Strategic
Perspective
Process
Perspective
System
Perspective
Data Management for
Digitization
• Smart data services
• Digital capabilities
• Digital process models
• Data and integration
architectures
• Innovative data
management technologies
Networked Economy Devices
and Services
• »Industrie 4.0«
• 5G applications
• Devices and services
• Internet of Things and
Services
• Business cloud platforms
Innovation Radar
NB: Englisch gemäß Lab-Sprache.
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Prof. Dr. Boris Otto
Dortmund, March 4, 2015
INDUSTRIAL DATA MANAGEMENT AND
DIGITIZATION