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PRODUCTION
STRATEGY
The case of Erowa AG
12.12.12
GOOD MORNING.
 w.1IBus HS12: Production Strategy
 (Chapter 10)

 GMTZ09E: Ellen Girod
What do these companies have in common?




                 Schweizer Fernsehen, 10 vor 10, 08.11.2012
#1 THE THEORY.
              The main ingredients of production strategy.


              #2 THE CASE.
THE AGENDA.

              Facts & Figures about Erowa AG.
              FMC = Flexible Manufacturing Concept
              Five forces (or more) of Erowas success story?


              #3 CONCLUSION.
              A summary of lessions learned.


              #4 DISCUSSION.
              Why produce in Switzerland?
THE THEORY.
PRODUCTION STRATEGY.
Companys vision & mission
  Companys philosophy
                                        Continuous innovation



                                  Continuous improvement
         Competitiveness



PRODUCTION STRATEGY.
Companys vision & mission
      Companys philosophy
                                            Continuous innovation

                Research & development                         FSA
CSA
                                      Continuous improvement
             Competitiveness



PRODUCTION STRATEGY.
Companys vision & mission
         Companys philosophy
                                                 Continuous innovation

                        Research & development                      FSA
 CSA
                                           Continuous improvement
                 Competitiveness



PRODUCTION STRATEGY.
                          Foreign trade
Reliable suppliers        agreements
throughout the supply
chain
                 Global sourcing
 Cooperations
 and alliances              Closeness to
             Currency       customers
             rates
Companys vision & mission
         Companys philosophy
                                                     Continuous innovation

                        Research & development                          FSA
 CSA
                                              Continuous improvement
                 Competitiveness



PRODUCTION STRATEGY.
                          Foreign trade
Reliable suppliers        agreements
throughout the supply
chain
                 Global sourcing
 Cooperations
 and alliances              Closeness to
             Currency       customers
             rates
                                          Service orientation
Companys vision & mission
         Companys philosophy
                                                     Continuous innovation

                        Research & development                            FSA
 CSA
                                              Continuous improvement
                 Competitiveness



PRODUCTION STRATEGY.
                          Foreign trade
Reliable suppliers        agreements                  Inventory control          Speed
throughout the supply
chain                                       Costs         Manufacturing design
                 Global sourcing
 Cooperations
 and alliances                                Logistics                      Flexibilty
                            Closeness to                      Quality
             Currency       customers
             rates
                                          Service orientation
MEET OUR CASE.
Automatisation
EROsion
          Werkzeugbau (Toolmaking)
EROSION.
EROSION.
EROSION.
EROSION.
EROSION.
EROSION.
EROSION.
WERKZEUGBAU.
WERKZEUGBAU.
WERKZEUGBAU.
AUTOMATISATION.
AUTOMATISATION.
AUTOMATISATION.
AUTOMATISATION.
All over the world..
                  300 employees in 12 subsidiaries and 22 agents




                                              With over 100 clients in..

Industry sectors: automotive, aerospace, medical, telecom, electronics
                                                  Precision mechanics
          Mould industry: injection molds, stamping dies, bending tools
Headquarter:
Orenda Holding AG,
   Büron (Lucerne),
       Switzerland
Development & production facilities:
        USA, Switzerland & China
Marketing & sales subsidiaries:
USA
Europe (France, Spain, Italy, Germany, Denmark, Poland)
Asia (China, Japan, Singapore, India)
Foundation
             1970
International
                    distribution &
                    marketing (US,
                    Asia and Europe)




Foundation
             1970




                                       1988
International             Change into
                    distribution &            corporate
                    marketing (US,            form of a
                    Asia and Europe)          holding




Foundation



                                                            1994
             1970




                                       1988
Development and
                                                                   production facilities
                    International             Change into          in US & China
                    distribution &            corporate
                    marketing (US,            form of a
                    Asia and Europe)          holding




Foundation



                                                            1994
             1970




                                       1988




                                                                            2012
HOW DID THEY MAKE IT?
FMC = Four step Manufacturing Concept

               The aim to optimise the individual steps of manufacturing:
FMC CONCEPT.

               # 1 STANDARDIZATION.

               #2 ORGANIZATION.

               #3 AUTOMATISATION.

               #4 INTEGRATION.
Erowa FMC movie
EROWAS
FIRM SPECIFIC
ADVANTAGES.
SUCCESS STORY OF   # 1FSA : Their production concept: “Flexible
                   Manufacturing Concept” as commitment to productivity /
                   efficiency -> competitiveness
                   Porters rivalry among existing firms

                   # 2FSA : Continuous innovation as tradition ->
                   competitiveness
                   Porters threat of new entrants
EROWA AG.

                   # 3FSA : Quality of their goods & services: Company claim
                   “More than you expect” as commitment to excellence in high
                   end segment
                   Porters threat of substitute products & Porters buyer power

                   # 4FSA : Flexibility of their high-end goods: allows niche
                   supply
                   Porters threat of substitute products & Porters buyer power
                   & Porters rivalry among existing firms
EROWAS
COUNTRY SPECIFIC
ADVANTAGES.
SUCCESS STORY OF   # 1CSA : Delivery: they produce close to clients all over
                   Europe
                   Porters buyer power

                   # 2CSA : R&D level and benefit from spillover of ETH, PSI,
                   EMPA & Co.
                   Resource Based View (resource of know-how hard to copy
                   for e.g. Asia)
EROWA AG.

                   # 3CSA : High skilled / educated human capital
                   Resource Based View (resource of know-how hard to copy
                   for e.g. Asia)

                   # 4CSA : High end partners & infrastructure throughout the
                   supply chain
                   Porters supplier power
CONCLUSION.
#1 PROFIT FROM THE CORE.
           Focus on your corporate vision and strategy.


           #2 COMPETITIVENESS.
           Make competitiveness your first commandment.


           #3 INNOVATION.
           Make a commitment to innovation.
LEARNED.
LESSIONS



           #4 EFFICIENCY.
           Never stop improving the efficiency of your processes &
           operations.
           -> through standardization, organization, automatisation & integration


           #5 LOCATION.
           Don’t produce in Switzerland unless you’re working in high-
           end segment for custom-made niche products.
LET’S DISCUSS.
WHY PRODUCE
IN SWITZERLAND?
SWISSNESS.
Positive attributes such as: precision, reliability,
stability, naturalness, multi-culturalism, accuracy
and cleanliness which are brought in connection
with Switzerland.




                                                Quelle:
THE GOOD NEWS ARE..




            WEF Global Competitivenes Index 2012-13
THE GOOD NEWS ARE..




            Futurebrand, Countrybrand Ranking 2012
THE BAD NEWS ARE..




             KOF Konjunkturprognose Oktober 2012
THE BAD NEWS ARE..




           UBS Wirtschaftsprognose 06.12.2012
SF, 10 vor 10, Schweizer Industrie im Umbruch, 08.11.2012
Courage as key to succes?

: ( standardized mass-products

: ) innovative competitive products




    SF, 10 vor 10, Schweizer Industrie im Umbruch, 08.11.2012
THANKS.
QUESTIONS?
The case of Erowa AG
12.12.12
INSPIRED BY:
•   International Business, Alan M. Rugman & Simon Collinson, FT Prentice Hall
•   Going international, Paul Ammann et al, Versus Verlag
•   Hidden Champions –Aufbruch nach Globalia, Die Erfolgsstrategien unbekannter
•   Weltmarktführer, Simon Hermann, Campus
•   www.erowa.ch
•   www.sf.tv
•   www.weforum.org/reports
•   www.futurebrand.com/wp-content/cbi/pdfs/CBI_2012-13.pdf
•   www.kof.ethz.ch/de/prognosen/konjunkturprognosen/
•   www.ubs.com/global/de/wealth_management/wealth_management_research/swiss
    _economic_forecast.html
•   www.invest-in-switzerland.com
VIDEOS.
•   http://www.videoportal.sf.tv/video?id=b4bcee4c-e949-4904-b2dd-
    8ecba3bbd46e;DCSext.zugang=videoportal_sendungsuebersicht

•   http://www.videoportal.sf.tv/video?id=e0917e49-b8d0-43ff-86c7-d5c9d62fe785

•   http://www.videoportal.sf.tv/video?id=c1a40f0b-3abd-43ef-a5bf-5f8fb2c87a52

•   http://www.videoportal.sf.tv/video?id=b50c90e4-ab1d-4e5d-bdb9-298be73d3cc7

•   http://www.videoportal.sf.tv/video?id=24710b3e-5af9-4217-80c1-70621e024657

•   http://www.videoportal.sf.tv/video?id=8925084f-d5d4-4f1b-baa3-fff582e94fda

•   http://www.youtube.com/watch?v=kKU-5YtsgIo
•

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Production Strategy (ZHAW Case HS12)

  • 2. GOOD MORNING. w.1IBus HS12: Production Strategy (Chapter 10) GMTZ09E: Ellen Girod
  • 3. What do these companies have in common? Schweizer Fernsehen, 10 vor 10, 08.11.2012
  • 4. #1 THE THEORY. The main ingredients of production strategy. #2 THE CASE. THE AGENDA. Facts & Figures about Erowa AG. FMC = Flexible Manufacturing Concept Five forces (or more) of Erowas success story? #3 CONCLUSION. A summary of lessions learned. #4 DISCUSSION. Why produce in Switzerland?
  • 7. Companys vision & mission Companys philosophy Continuous innovation Continuous improvement Competitiveness PRODUCTION STRATEGY.
  • 8. Companys vision & mission Companys philosophy Continuous innovation Research & development FSA CSA Continuous improvement Competitiveness PRODUCTION STRATEGY.
  • 9. Companys vision & mission Companys philosophy Continuous innovation Research & development FSA CSA Continuous improvement Competitiveness PRODUCTION STRATEGY. Foreign trade Reliable suppliers agreements throughout the supply chain Global sourcing Cooperations and alliances Closeness to Currency customers rates
  • 10. Companys vision & mission Companys philosophy Continuous innovation Research & development FSA CSA Continuous improvement Competitiveness PRODUCTION STRATEGY. Foreign trade Reliable suppliers agreements throughout the supply chain Global sourcing Cooperations and alliances Closeness to Currency customers rates Service orientation
  • 11. Companys vision & mission Companys philosophy Continuous innovation Research & development FSA CSA Continuous improvement Competitiveness PRODUCTION STRATEGY. Foreign trade Reliable suppliers agreements Inventory control Speed throughout the supply chain Costs Manufacturing design Global sourcing Cooperations and alliances Logistics Flexibilty Closeness to Quality Currency customers rates Service orientation
  • 13. Automatisation EROsion Werkzeugbau (Toolmaking)
  • 28. All over the world.. 300 employees in 12 subsidiaries and 22 agents With over 100 clients in.. Industry sectors: automotive, aerospace, medical, telecom, electronics Precision mechanics Mould industry: injection molds, stamping dies, bending tools
  • 29. Headquarter: Orenda Holding AG, Büron (Lucerne), Switzerland
  • 30. Development & production facilities: USA, Switzerland & China
  • 31. Marketing & sales subsidiaries: USA Europe (France, Spain, Italy, Germany, Denmark, Poland) Asia (China, Japan, Singapore, India)
  • 32.
  • 33. Foundation 1970
  • 34. International distribution & marketing (US, Asia and Europe) Foundation 1970 1988
  • 35. International Change into distribution & corporate marketing (US, form of a Asia and Europe) holding Foundation 1994 1970 1988
  • 36. Development and production facilities International Change into in US & China distribution & corporate marketing (US, form of a Asia and Europe) holding Foundation 1994 1970 1988 2012
  • 37.
  • 38. HOW DID THEY MAKE IT?
  • 39.
  • 40. FMC = Four step Manufacturing Concept The aim to optimise the individual steps of manufacturing: FMC CONCEPT. # 1 STANDARDIZATION. #2 ORGANIZATION. #3 AUTOMATISATION. #4 INTEGRATION.
  • 43. SUCCESS STORY OF # 1FSA : Their production concept: “Flexible Manufacturing Concept” as commitment to productivity / efficiency -> competitiveness Porters rivalry among existing firms # 2FSA : Continuous innovation as tradition -> competitiveness Porters threat of new entrants EROWA AG. # 3FSA : Quality of their goods & services: Company claim “More than you expect” as commitment to excellence in high end segment Porters threat of substitute products & Porters buyer power # 4FSA : Flexibility of their high-end goods: allows niche supply Porters threat of substitute products & Porters buyer power & Porters rivalry among existing firms
  • 45. SUCCESS STORY OF # 1CSA : Delivery: they produce close to clients all over Europe Porters buyer power # 2CSA : R&D level and benefit from spillover of ETH, PSI, EMPA & Co. Resource Based View (resource of know-how hard to copy for e.g. Asia) EROWA AG. # 3CSA : High skilled / educated human capital Resource Based View (resource of know-how hard to copy for e.g. Asia) # 4CSA : High end partners & infrastructure throughout the supply chain Porters supplier power
  • 47. #1 PROFIT FROM THE CORE. Focus on your corporate vision and strategy. #2 COMPETITIVENESS. Make competitiveness your first commandment. #3 INNOVATION. Make a commitment to innovation. LEARNED. LESSIONS #4 EFFICIENCY. Never stop improving the efficiency of your processes & operations. -> through standardization, organization, automatisation & integration #5 LOCATION. Don’t produce in Switzerland unless you’re working in high- end segment for custom-made niche products.
  • 50. SWISSNESS. Positive attributes such as: precision, reliability, stability, naturalness, multi-culturalism, accuracy and cleanliness which are brought in connection with Switzerland. Quelle:
  • 51. THE GOOD NEWS ARE.. WEF Global Competitivenes Index 2012-13
  • 52. THE GOOD NEWS ARE.. Futurebrand, Countrybrand Ranking 2012
  • 53. THE BAD NEWS ARE.. KOF Konjunkturprognose Oktober 2012
  • 54. THE BAD NEWS ARE.. UBS Wirtschaftsprognose 06.12.2012
  • 55. SF, 10 vor 10, Schweizer Industrie im Umbruch, 08.11.2012
  • 56. Courage as key to succes? : ( standardized mass-products : ) innovative competitive products SF, 10 vor 10, Schweizer Industrie im Umbruch, 08.11.2012
  • 57. THANKS. QUESTIONS? The case of Erowa AG 12.12.12
  • 58. INSPIRED BY: • International Business, Alan M. Rugman & Simon Collinson, FT Prentice Hall • Going international, Paul Ammann et al, Versus Verlag • Hidden Champions –Aufbruch nach Globalia, Die Erfolgsstrategien unbekannter • Weltmarktführer, Simon Hermann, Campus • www.erowa.ch • www.sf.tv • www.weforum.org/reports • www.futurebrand.com/wp-content/cbi/pdfs/CBI_2012-13.pdf • www.kof.ethz.ch/de/prognosen/konjunkturprognosen/ • www.ubs.com/global/de/wealth_management/wealth_management_research/swiss _economic_forecast.html • www.invest-in-switzerland.com
  • 59. VIDEOS. • http://www.videoportal.sf.tv/video?id=b4bcee4c-e949-4904-b2dd- 8ecba3bbd46e;DCSext.zugang=videoportal_sendungsuebersicht • http://www.videoportal.sf.tv/video?id=e0917e49-b8d0-43ff-86c7-d5c9d62fe785 • http://www.videoportal.sf.tv/video?id=c1a40f0b-3abd-43ef-a5bf-5f8fb2c87a52 • http://www.videoportal.sf.tv/video?id=b50c90e4-ab1d-4e5d-bdb9-298be73d3cc7 • http://www.videoportal.sf.tv/video?id=24710b3e-5af9-4217-80c1-70621e024657 • http://www.videoportal.sf.tv/video?id=8925084f-d5d4-4f1b-baa3-fff582e94fda • http://www.youtube.com/watch?v=kKU-5YtsgIo •