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INTRODUCTION
TO
OPERATIONS MANAGEMENT
1
Kahsu Mebrahtu , MU, CBE , MBA
Programm
1-2
DEFINITION OF OPERATIONS MANAGEMENT
Operations is responsible for supplying the
product or service of the organization.
Managers are involved in planning, organizing
and controlling; and Operation Manager has
direct responsibility of “getting the job done”
Operation Manager’s job is to manage the
process of converting inputs into desired
outputs
Operations managers make decisions regarding
the operations function and its connection
with other functions.
Kahsu Mebrahtu , MU, CBE , MBA Programm
DEFINITION OF OPERATIONS MANAGEMENT
Operations managers plan, organize and control the
production process and its interfaces within the
organization and with the external environment.
Operation management is about getting the day-to-day
work done quickly, efficiently, without error, and
at low cost. OM creates dramatic improvements in
customers services and reduction in cost
OM defined as the design, operation and improvement
of the systems that create and deliver the firm’s
primary products and services
OM Is concerned with the management of entire system
(from input to output) that produces goods or
deliver products. (deals with effective and efficient
transformation process) 1-3
Kahsu Mebrahtu , MU, CBE , MBA Programm
1-4
KEY POINTS IN OM DEFINITION
 Operation Management is the field of study that
tries to understand, explain, predict and change
organizational and strategic effects of the
transformation process.
 Hence, OM deals with the effective and efficient
management of the transformation process
 Decisions : the operations manager must make
Decisions (process, quality, capacity, and inventory)
 Functions : Operation is the main functions in the
organization. (manufacturing, Production dept)
 Process: Plan and control Process for producing
goods and services
Kahsu Mebrahtu , MU, CBE , MBA
Programm
1-5
MAJOR DECISIONS FRAMEWORK FOR OM
 Process
 How to produce & deliver
 Quality
 Criteria, measurement & process for achieving
 Capacity
 Physical facilities & labor
 Inventory
 What, when & how much?
Kahsu Mebrahtu , MU, CBE , MBA
Programm
1-6
EXAMPLES OF IMPORTANT POLICIES IN OPERATIONS
Policy Type Policy Area Strategic Choices
Process Span of process
Automation
Process flow
Job specialization
Supervision
Make or buy
Handmade or machine–made
Flexible or specialized
Project, batch, line, or continuous
Centralized or empowered workers
Quality
Systems
Approach
Training
Suppliers
Prevention or inspection
Technical or managerial training
Selected on quality or cost
Capacity Facility size
Location
Investment
One large or several small facilities
Near markets, labor, or materials
Permanent or temporary
Inventory Amount
Distribution
Control Systems
High or low levels of inventory
Centralized or decentralized
warehouses
Control in great detail or less detail
Kahsu Mebrahtu , MU, CBE , MBA
Programm
1-7
CROSS-FUNCTIONAL DECISION MAKING
 Operations as the primary function: OM is a
functional field of business with clear line
management responsibilities
 Uses decision making tools
 Considers facility automation
 Other primary functions:
 Marketing
 Finance
 Other supporting functions may exist
Kahsu Mebrahtu , MU, CBE , MBA
Programm
Copyright 2006 John Wiley & Sons, Inc.
1-8
OPERATIONS FUNCTION
 Operations
 Marketing
 Finance and
Accounting
 Human
Resources
 Outside
Suppliers
1-9
OPERATIONS AS A SYSTEM
(PROCESS)
Transformation
(Conversion)
Process
Input Output
Kahsu Mebrahtu , MU, CBE , MBA Programm
1-10
OPERATIONS AS A PROCESS
Transformation
Fabrication
Input Output
Transformation
Assembly
Fabrication: making the parts
Assembly: putting the parts together
Kahsu Mebrahtu , MU, CBE , MBA Programm
1-11
OPERATIONS AS A PROCESS
Transformation
(Conversion)
Process
Energy
Materials
Labor
Capital
Information
Goods or
Services
Feedback information for
control of process inputs
and process technology
Kahsu Mebrahtu , MU, CBE , MBA Programm
1-12
RELATION OF OPERATIONS TO ITS ENVIRONMENT
Operations transformation system
Suppliers
Human
Resources
Marketing
Accounting Finance MIS
Engineering
SOCIETY
GOVERNMENT
External
Environment
CUSTOMERS
COMPETITORS
Kahsu Mebrahtu , MU, CBE , MBA Programm
DISTINGUISHING BETWEEN MANUFACTURING
AND SERVICE OPERATION
 Tangible/intangible nature of output
Can be inventoried/ can not be inventoried
 Consumption of outputs (consume over time,
consumes immediately Simultaneous consumption and production)
Nature of the work (less labor and more equipment,
high labor and less equipment)
Degree of customer contact
little consumer contact, Extensive consumer contact
Customer participation in conversion
distinguish between output (generated service,
medical service) and throughput(going through the
processes )
Measurement of performance/quality easy to assess/ difficulty to assess
1-13
Kahsu Mebrahtu , MU, CBE , MBA Programm
KEY ELEMENT OF OPERATION MANAGMENT
 Product selection and design
 Process selection and planning
 Facilities (plant) location, Facilities layout
and material handling
 Capacity planning
 Production planning and control (PPC)
 Inventory control
 Quality assurance and control
 Work study and job design
 Cost reduction and cost control 1-14
Kahsu Mebrahtu , MU, CBE , MBA Programm
1-15
CONTEMPORARY AND CORE ISSUES
OPERATIONS THEMES
 Service and Manufacturing (differences and
implications)
 Customer-Directed Operations
 Time Reduction (Lean Operations)
 Integration of Operations and Other Functions
 Environmental Concerns
 Supply Chain Management
 Globalization of Operations
Kahsu Mebrahtu , MU, CBE , MBA
Programm
Prodictivity
 Productivity: Output/Input
16
Kahsu Mebrahtu , MU, CBE , MBA
Programm
TOTAL MEASURE PRODUCTIVITY
 Total measure Productivity = Outputs
Inputs
or
 = Goods and services produced
All resources used
17
Kahsu Mebrahtu , MU, CBE , MBA
Programm
PARTIAL MEASURE PRODUCTIVITY
 Partial measures of productivity =
 Output or Output or Output or Output
Labor Capital Materials Energy
18
Kahsu Mebrahtu , MU, CBE , MBA
Programm
MULTIFACTOR MEASURE PRODUCTIVITY
 Multifactor measures of productivity =
 Output .
Labor + Capital + Energy
or
 Output .
Labor + Capital + Materials
19
Kahsu Mebrahtu , MU, CBE , MBA
Programm
EXAMPLE OF PRODUCTIVITY MEASUREMENT
 MIE is compiling the monthly productivity report for
its BOD. The average labor rate is Birr 15 an hour,
and the average machine usage rate is Birr 10 an
hour.
20
Kahsu Mebrahtu , MU, CBE , MBA
Programm
Units produced
Labor hours
Machine hours
Cost of materials
Cost of energy
100,000
10,000
5,000
Birr 35,000
Birr 15,000
CON…
 Solution
(a) Labor productivity=output/labor hour =
100,000/10,000 =10 units /hours
(b) Machine productivity=output/machine
hours=100,000/5,000 =20 units /hour
(c) Multifactor Productivity=Output/ labor costs+ Machine
costs+ Material costs +Energy costs
=100,000/(10,000xBr.15)+(5,000xBr10)+Br35,000+Br.15,00
0 =100,000/Br250,000 =0.4 unit per a Birr spent
Kahsu Mebrahtu , MU, CBE , MBA
Programm
21

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CH-1 Introduction to OM.pptx

  • 2. 1-2 DEFINITION OF OPERATIONS MANAGEMENT Operations is responsible for supplying the product or service of the organization. Managers are involved in planning, organizing and controlling; and Operation Manager has direct responsibility of “getting the job done” Operation Manager’s job is to manage the process of converting inputs into desired outputs Operations managers make decisions regarding the operations function and its connection with other functions. Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 3. DEFINITION OF OPERATIONS MANAGEMENT Operations managers plan, organize and control the production process and its interfaces within the organization and with the external environment. Operation management is about getting the day-to-day work done quickly, efficiently, without error, and at low cost. OM creates dramatic improvements in customers services and reduction in cost OM defined as the design, operation and improvement of the systems that create and deliver the firm’s primary products and services OM Is concerned with the management of entire system (from input to output) that produces goods or deliver products. (deals with effective and efficient transformation process) 1-3 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 4. 1-4 KEY POINTS IN OM DEFINITION  Operation Management is the field of study that tries to understand, explain, predict and change organizational and strategic effects of the transformation process.  Hence, OM deals with the effective and efficient management of the transformation process  Decisions : the operations manager must make Decisions (process, quality, capacity, and inventory)  Functions : Operation is the main functions in the organization. (manufacturing, Production dept)  Process: Plan and control Process for producing goods and services Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 5. 1-5 MAJOR DECISIONS FRAMEWORK FOR OM  Process  How to produce & deliver  Quality  Criteria, measurement & process for achieving  Capacity  Physical facilities & labor  Inventory  What, when & how much? Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 6. 1-6 EXAMPLES OF IMPORTANT POLICIES IN OPERATIONS Policy Type Policy Area Strategic Choices Process Span of process Automation Process flow Job specialization Supervision Make or buy Handmade or machine–made Flexible or specialized Project, batch, line, or continuous Centralized or empowered workers Quality Systems Approach Training Suppliers Prevention or inspection Technical or managerial training Selected on quality or cost Capacity Facility size Location Investment One large or several small facilities Near markets, labor, or materials Permanent or temporary Inventory Amount Distribution Control Systems High or low levels of inventory Centralized or decentralized warehouses Control in great detail or less detail Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 7. 1-7 CROSS-FUNCTIONAL DECISION MAKING  Operations as the primary function: OM is a functional field of business with clear line management responsibilities  Uses decision making tools  Considers facility automation  Other primary functions:  Marketing  Finance  Other supporting functions may exist Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 8. Copyright 2006 John Wiley & Sons, Inc. 1-8 OPERATIONS FUNCTION  Operations  Marketing  Finance and Accounting  Human Resources  Outside Suppliers
  • 9. 1-9 OPERATIONS AS A SYSTEM (PROCESS) Transformation (Conversion) Process Input Output Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 10. 1-10 OPERATIONS AS A PROCESS Transformation Fabrication Input Output Transformation Assembly Fabrication: making the parts Assembly: putting the parts together Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 11. 1-11 OPERATIONS AS A PROCESS Transformation (Conversion) Process Energy Materials Labor Capital Information Goods or Services Feedback information for control of process inputs and process technology Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 12. 1-12 RELATION OF OPERATIONS TO ITS ENVIRONMENT Operations transformation system Suppliers Human Resources Marketing Accounting Finance MIS Engineering SOCIETY GOVERNMENT External Environment CUSTOMERS COMPETITORS Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 13. DISTINGUISHING BETWEEN MANUFACTURING AND SERVICE OPERATION  Tangible/intangible nature of output Can be inventoried/ can not be inventoried  Consumption of outputs (consume over time, consumes immediately Simultaneous consumption and production) Nature of the work (less labor and more equipment, high labor and less equipment) Degree of customer contact little consumer contact, Extensive consumer contact Customer participation in conversion distinguish between output (generated service, medical service) and throughput(going through the processes ) Measurement of performance/quality easy to assess/ difficulty to assess 1-13 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 14. KEY ELEMENT OF OPERATION MANAGMENT  Product selection and design  Process selection and planning  Facilities (plant) location, Facilities layout and material handling  Capacity planning  Production planning and control (PPC)  Inventory control  Quality assurance and control  Work study and job design  Cost reduction and cost control 1-14 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 15. 1-15 CONTEMPORARY AND CORE ISSUES OPERATIONS THEMES  Service and Manufacturing (differences and implications)  Customer-Directed Operations  Time Reduction (Lean Operations)  Integration of Operations and Other Functions  Environmental Concerns  Supply Chain Management  Globalization of Operations Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 16. Prodictivity  Productivity: Output/Input 16 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 17. TOTAL MEASURE PRODUCTIVITY  Total measure Productivity = Outputs Inputs or  = Goods and services produced All resources used 17 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 18. PARTIAL MEASURE PRODUCTIVITY  Partial measures of productivity =  Output or Output or Output or Output Labor Capital Materials Energy 18 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 19. MULTIFACTOR MEASURE PRODUCTIVITY  Multifactor measures of productivity =  Output . Labor + Capital + Energy or  Output . Labor + Capital + Materials 19 Kahsu Mebrahtu , MU, CBE , MBA Programm
  • 20. EXAMPLE OF PRODUCTIVITY MEASUREMENT  MIE is compiling the monthly productivity report for its BOD. The average labor rate is Birr 15 an hour, and the average machine usage rate is Birr 10 an hour. 20 Kahsu Mebrahtu , MU, CBE , MBA Programm Units produced Labor hours Machine hours Cost of materials Cost of energy 100,000 10,000 5,000 Birr 35,000 Birr 15,000
  • 21. CON…  Solution (a) Labor productivity=output/labor hour = 100,000/10,000 =10 units /hours (b) Machine productivity=output/machine hours=100,000/5,000 =20 units /hour (c) Multifactor Productivity=Output/ labor costs+ Machine costs+ Material costs +Energy costs =100,000/(10,000xBr.15)+(5,000xBr10)+Br35,000+Br.15,00 0 =100,000/Br250,000 =0.4 unit per a Birr spent Kahsu Mebrahtu , MU, CBE , MBA Programm 21