1. 03/01/14
1

2. Manisa Aluminum
Anıl Ferit ÖZAY
Aluminum BU Country Account Manager
03/01/14
2

3. Componenta Group
03/01/14
3

4. One of the largest cast component suppliers
in Europe
•Customers are served by offering them solutions, from
engineering to components.
•Foundries and machine shops in Turkey, Finland, the
Netherlands and Sweden.
•Net sales 545 MEUR (2012)
•Personnel approx. 4,300
•Our performance is based on excellence in engineering,
casting and machining services, the Componenta values
and sustainability.
•Componenta Corporation’s shares are listed on the
NASDAQ OMX Helsinki
•Componenta A.S.’ (Turkish subsidiary) shares are
quoted on the Borsa Istanbul.
3.Ocak.2014
4

5. 95 years’ experience
• Foreman Matti Lehtonen founded a small iron foundry
in Helsinki in 1918.
• The main driving force through the Group’s history
has been understanding and meeting customers’
needs and requirements.
• During 95 years the company has grown through
organic growth and acquisitions from a Finnish family
company to a Nordic, European and international
supplier of cast components and solutions.
3.Ocak.2014
5

6. Ready to serve - strong local presence
in key markets
Iron foundries
Customer service
centers
 Heerlen, NL
 Högfors, FI
 Orhangazi, TR
 Pietarsaari, FI
■Finland (Helsinki)
■Netherlands (Weert)
 Pori, FI
 Suomivalimo (Iisalmi), FI
 Weert, NL
Orhangazi)
■Sweden (Främmestad)
■Turkey (Manisa,
Aluminium foundry
and wheel business
■France
 Manisa, TR
■Germany
Machine shops
■Russia
 Främmestad, SE
 Orhangazi MS, TR
 Pistons (Pietarsaari), FI
Forge
 Wirsbo, SE
3.Ocak.2014
■Italy
Logistic centers and warehouses
●Antwerpen, BE
●Bourg-en-Bresse, FR
●Bristol, UK
●Charleroi, BE
●Främmestad, SE
●
●
●
●
Karkkila, FI
Oswego, USA
Köln, GE
Wrexham, UK
■UK
■USA
6

7. Componenta production capacities
PRODUCTION CAPACITY
Iron
foundries
346,000
tons/year
Aluminium
foundry
10,500
tons/year
Turkey
Aluminium
wheels
14,800
tons/year
Turkey
736,000
machining
hours/year
Turkey 350,000
Sweden 315,000
Finland 61,000
Machine
shops
7
Turkey 170,000
Holland 92,000
Finland 84,000

8. Componenta Manisa Plant
03/01/14
8

9. Overview Manisa – Shared Land
Shared
Wheel BU
Alu BU
Manisa
Closed Area 19.671 m²
9.262 m²
28.933 m²
Aluminum BU – Casting Production Facility
Wheel BU & Administrative Facility
Aluminum BU – Machining and Prod. Dev.
Facility
03/01/14
Warehouses & Quality Control & Maintenance
facilities
Open Area
25.355 m²
4.328 m²
29.593 m²
Total
45.026 m²
13.500 m²
58.526 m²
9

10. General information
Manisa Aluminum
Division
Wheels
Aluminum casting
10,500 t/year
Personnel June 2013
capacity
1,450,000 pcs/year
Aluminum Casting
Wheels
Total
Blue Collar
385
332
717
White Collar
38
30
68
Total
423
362
785
03/01/14
10

11. Aluminum Business Unit
03/01/14
03/01/14
11

12. Sales (MEUR) Aluminum Parts*
Crisis & Consolidation
Growth phase
Growth phase
65,0
49,2
37,3
30,1
50,0
47,9
42,7
39,3
29,5
30,2
35,0
20,9
8,8
12,8
*: Wheels excluded.
12

13. Sales by destination*
FRANCE (7%)
Anvis
PSA
Renault
ThyssenKrupp
POLAND (4%)
Eaton
Getrag
AAM
SWEDEN (2%)
UK (9%)
Ford UK
Getrag
ITALY (12%)
Fiat
Magnetti Marelli
GERMANY (18%)
Ford
Gruner
Anvis
Volvo
Electrolux
TURKEY (48%)
Ford
Renault
Tofas (JV Fiat)
Turk Traktor (JV CNH)
Parker
Gates
*: Wheels excluded.
13

14. Our customer segments*
Heavy trucks
Construction
and mining
Machine
building
Agricultural
machinery
9%
-
-
9%
3.Ocak.2014
Automotive
82%
*: Wheels excluded.
14

15. Our products
Cylinder Heads
(LPDC)
Cam Carriers
(HPDC)
Air Intake Manifold
(GC)
Ladder Frames
(HPDC)
Rear Crossmember
(HPDC)
Differential Cases
(HPDC)
Steering
housing (HPDC)
Gear Boxes and
Clutch Housings
(HPDC)
Steering sleeve
(HPDC)
Front Crossmember
(HPDC)
Oil Sumps
(HPDC)
Control Arm
(LPDC)
15

16. Certificates and awards in Manisa
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1999: QS 9000 / ISO 9002 ( BVQI )
1999: “A” Level Supplier (by Wabco)
1999: EAQF 94 (by RENAULT)
2001: Anfia / Fiat (by FIAT)
2002: ISO-14001 (by BVQI)
2003: ISO 9001:2000 (by TSE)
2003: ISO 9001:2000 (by BVQI
2003: ISO/TS-16949:2002 (BVQI)
2005: QMS Certificate for wheel
(by TÜV Rheinland)
2006: Ford Q1 (by FORD)
2008 : OHSAS 18001 (by BVQI)
2010: TPM Excellence Award (by JIPM)
2013: ISO/TS 16949:2009 (by DNV)
2013: ISO 9001:2008 (by DNV)
2013: ISO 14001:2004 (by DNV)
2013: QMS Certificate for wheel
(by TÜV Rheinland)
2010: VW Formel Q Capabılıty
ISO/TS 16949:2009
ISO 14001:2004
ISO 9001:2008

17. Site Map
Operations – Production Assets
 Melting
 Casting
 X-ray control  Machining Area  Fettling
 Assembly
 Final
control
Text
4 Striko furnace
1200kg/hr
2 Striko furnace
650kg/hr
HPDC
Text
14 High pressure
die casting machines
Mazak 4Axis
6 Mazak 6800
Makino 5 Axis
LPDC
9 Mazak 5800
Text
Text
Shot blasting machines
Text
Text
Manual operation
(100% final control
and visual check)
Heat Treatment
6 Low pressure
die casting machines
Makino 5 Axis
GDC
5 Nexus5800 &
4 Mazak 5000
Gravity
die casting machines
Text
Penetran Crack
Checking
Impregnation
Impregnation
Washing
Leakage Test
03/01/14
17

18. Machining Capabilities
FH- 6800 x 6UNİTS
MAZAK 5800 x 9UNİTS
NEXUS 5800-II x 5 UNİTS
GROSS PARTS
MAKINO x 4 UNİTS
FINAL CONTROL
03/01/14
CMM
3 DIMENSIONAL
MEASUREMENT
EQUIPMENT x 2UNITS
MACHINING
DEBURRING
90 Machining Fixtures in the Machining Shop
IMPREGNATION
LEAKAGE TEST
WASHING
27 Leakage Devices and 10 Leak Detectors
in the Leakage Test Area
18

19. 03/01/14
19