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I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
www.ijera.com 126 | P a g e
The Effect of Booster-Mirror Reflector on the Thermal
Performance of a Truncated Pyramid Solar Thermal Cooker
I. L. Mohammed1
, M. M. Aliyu2
, I. Garba3
1
Department of Mechanical Engineering, College of Engineering, Kaduna Polytechnic, Kaduna, Nigeria
2
Department of Electrical and Electronic Engineering, C.O.E., Kaduna Polytechnic, Kaduna, Nigeria
3
Department of Mechanical Engineering, Faculty of Engineering, Bayero University, Kano, Nigeria
ABSTRACT
In this paper, the results and analysis of the performance of a truncated pyramid solar thermal cooker under two
conditions are presented: booster-mirror reflector covered with black cloth, and booster-mirror reflector exposed
to solar radiation. Results of the thermal performance tests show respective stagnation absorber plate
temperatures of 145 o
C and 137 o
C. First/Second Figures of Merit are 0.120/0.346 and 0.125/0.400 respectively.
The total heating times of 5.2 kg of water when reflector is covered with black cloth and when exposed to solar
radiation are respectively 195 and 190 minutes. There is a nominal time reduction of 5 minutes in favour of the
case when reflector is exposed to solar radiation, but in reality the time reduction could be as high as 30.5
minutes. In a similar vein, the difference in pot wall temperatures for corresponding water temperatures during
sensible heating could be about 6 o
C higher, and at boiling point this could be up to 11.6 o
C. Thus, the overall
thermal performance of the cooker when reflector is exposed to solar radiation is superior to its thermal
performance when reflector is covered with black cloth. This superiority is manifested in improved values of the
First and Second Figures of Merit, reduction in the overall heating and boiling times, and higher values of pot
wall temperatures.
Keywords – Booster-mirror, reflector, performance, truncated, pyramid, solar, thermal, cooker
I. INTRODUCTION
Solar cooker is any device that converts radiant
energy from the sun into heat energy for cooking,
water purification, and other household uses. Solar
cookers have a long history dating back to 18th
century when Nicholas de Saussure (1740 – 1799)
built first ever fabricated solar box cooker. He
successfully cooked fruits at that time reaching a
temperature of 88 o
C [1]. In the course of time de
Saussure and other researchers concentrated their
cooker design works on variation on size, shape,
glazings, sidings, mirror reflectors, insulators, and the
composition and reflectance of the surfaces. Today
there are over 60 major designs and more than
hundreds of variations [2], [3].
In the last four decades, there have been significant
contributions by many researchers to the design,
development, and performance analysis of solar box
cookers. El-sebaii et al [4] designed and constructed a
solar box cooker with multi-step inner reflectors. The
reflectors were arranged in a three-step fashion of
different inclinations, and a mathematical model
based on energy-balance considerations in the
different components was developed to characterise
the behaviour of the cooker. Ekechukwu [5] presented
the design philosophy, construction, and measured
performance of a plane-reflector augmented box-type
solar cooker. The experimental solar cooker consisted
of an aluminium plate absorber painted matt black and
a double-glazed lid. The bottom and sides were
lagged with fibreglass wool insulator. The reflector
consisted of a wooden-framed specular plane mirror
which was sized to form a cover for the box. Results
of thermal performance tests showed stagnation
absorber plate temperatures of 138 o
C and 119 o
C for
the cooker with and without the plane reflector in
place respectively. Boiling times of 60 minutes and 70
minutes for 1 kg of water were recorded for the
cooker with and without the plane reflector in place,
respectively. Abu-khader et al [6] reviewed and tested
two designs of solar cookers. The first type had a
black-painted base and the second one had internal
reflecting mirrors. The designs were examined under
two modes of operation: at fixed position and on
tracking system. The cooker at a fixed position
recorded thermal efficiencies ranging from 17% to a
sharp peak of 41.2%; whereas cooker with internal
reflecting mirrors installed on a sun-tracking system
gave higher water and pot temperatures, and thermal
efficiencies ranging from 25.3% to 53.1%. Kumar et
al [7] designed, fabricated and tested a truncated
pyramid solar thermal cooker. During testing, the
highest plate stagnation temperature, under no-load
condition, was approximately 138.5 o
C at 1:40 pm.
The ambient temperature and solar insolation at that
time were 37.9 o
C and 858.11 W/m2
respectively.
SPRERI [8] developed and evaluated three prototypes
RESEARCH ARTICLE OPEN ACCESS
I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
www.ijera.com 127 | P a g e
of truncated pyramid solar cooker cum oven with
different geometries. Two prototypes were of
rectangular shape with single and double glazing, and
the third was of square shape with double glazing.
No-load testing of the cookers was carried out during
May and October 2009 to determine stagnation plate
temperatures. During May, the highest stagnation
plate temperature of 143.1 o
C was achieved in square
geometry truncated pyramid cooker followed by
140.6 o
C and 136.2 o
C for rectangular geometry
truncated pyramid cookers with double and single
glazing respectively. During October, the stagnation
plate temperature in square type cooker reached up to
157.4 o
C followed by 143.6 o
C and 137.8 o
C in
rectangular cookers with double and single glazing,
respectively. Mohammed et al [9] presented the
results of performance testing of a truncated pyramid
solar thermal cooker developed in Kaduna
Polytechnic. During testing, the highest plate
stagnation temperature achieved, under no-load
condition and reflector covered with black cloth, was
145 o
C. In full-load condition the temperature of 5.2
kg of water inside the cooker rose from 60 o
C to 90 o
C
in 72 minutes. The highest plate temperature
developed during testing demonstrated that the cooker
could be used for all the four major methods of
cooking, namely: boiling/steaming, baking, roasting/
grilling, and shallow frying. Mullick et al [10]
developed method of evaluating the thermal
performance of box-type solar cookers using two
figures of merit. Therefore, a method of cross
comparison of different cooker models became
available; single cooker design could also be
evaluated for their thermal capability and accuracy.
Mullick et al [11] also conducted experiments to study
the effect of the number of pots, and the load, on the
Second Figure of Merit. Funk and Larson [12] and
Funk [13] developed parametric models for testing
box-type and paraboloidal-type cookers, and they
tested several types of commercially available
cookers.
This paper presents the results of experimental
investigation into the effect lid-cover booster-mirror
reflector on thermal performance of a Truncated
Pyramid Solar Thermal Cooker (TPSTC) using, in
part, test procedures described by the Bureau of
Indian Standards [14], [15].
II. DESCRIPTION OF THE SOLAR COOKER
The TPSTC used for the experimental investigation is
the same as the one used in ref [9] and is shown
pictorially in Fig 1. The TPSTC is made up of two
main parts, namely:
1. The truncated pyramidal box collector mounted
on wheels for easy handling and transportation.
2. The booster reflector/cover.
II.1 Basically, the truncated pyramidal box collector
consists of the following elements:
Absorber plate: This is the part that receives solar
energy radiation and converts it to heat energy. It is
made from mild steel sheet of dimensions 52 cm
length (l) x 46 cm breadth (b) and thickness 2 mm.
The upper surface of the absorber plate is painted
black to form a black body for maximum absorption
of solar energy.
Glazing: This is the material that transmits the short
wavelength solar radiation but blocks the long
wavelength re-radiation from the absorber plate,
thereby acting as a thermal trap for the solar collector.
The glazing material is a single piece of transparent
glass of dimensions 83 cm (l) x 78 cm (b) and
thickness 2 mm. The glazing also prevents rain, wind,
and cold air from reaching the absorber surface.
Figure 1: Photograph of the TPSTC
Sidewall Reflectors: The sidewalls of the cooking
chamber are made from silver-coated, highly
reflective glass material of thickness 2 mm. Due to the
geometry of the design, solar rays impinging on the
inner sidewalls are reflected downward, creating a
region of high temperature at the bottom, which
results in higher absorber plate temperature. The
sidewalls are separated from the outer casing by
27mm–thick insulation made of cotton.
Insulation: The purpose of the insulation is to prevent
heat loss from the solar collector’s outer surfaces. The
insulator must be heat resistant and be able to
withstand stagnation temperatures. Insulating
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ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
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materials are usually fibreglass, mineral wool, poly-
urethane boards, Styrofoam, and cotton. For this
cooker design, cotton is used as an insulator because it
is cheaper and readily available. It is used as insulator
under the absorber plate, and between the gaps that
separate the sidewalls and outer casing.
Casing: the entire solar collector box and insulation
are kept inside the casing. The casing of the cooker is
of mild steel sheet, which has better weatherproof
ability and longer lifespan than cardboard or
hardboard solar cookers. The overall outer dimensions
of the box are 89 cm (l) x 84 cm (b) x 70 cm (h).
II.2 Booster-Mirror Reflector/Cover: Two plane
glass mirrors of total length 86 cm and height 81 cm,
fixed in metal frame of mild steel sheet, serve as a
booster reflector as well as a cover for the single
glazed top. The reflector, set on top of the back side
of the cooker, captures stray solar radiations and
reflects them through the aperture of the cooker to
heat the shaded parts of front sidewall and absorber
surface.
III. FIRST AND SECOND FIGURES OF MERIT
In order to evaluate the thermal performance of a
solar cooker and to make comparison between various
cookers, certain parameters that are more or less
independent of climatic variables are needed. Two
important parameters have been defined in this
respect: The First and Second Figures of Merit [10],
[15].
The First Figure of Merit, F1, is defined as the ratio of
optical efficiency, ηo, to the overall heat loss
coefficient, UL. It is mathematically defined as:
L
o
U
F

1 (1)
Experimentally,
s
asps
H
TT
F

1 (2)
where Tps is the plate stagnation temperature (o
C), Tas
is the ambient temperature at stagnation (o
C), and Hs
is the solar radiation intensity at stagnation (W/m2
).
The stagnation (steady state) condition is defined as
the 10-minute period when
(i) variation in absorber plate temperature is less than
±1 o
C.
(ii) variation in solar radiation is ± 20 W/m2
.
(iii) variation in ambient temperature is ± 0.2 o
C.
The permissible solar radiation condition during
testing should always be greater than 600 W/m2
.
The Second Figure of Merit, F2, takes into account the
heat exchange efficiency of cookers and is obtained
through the sensible heating of specified load of water
(8 kg/m2
of aperture area). F2 is evaluated through the
following expression:
 

















 






 


H
TT
F
H
TT
F
A
CMF
F
aw
aw
ww
2
1
1
11
2
1
1
1
1
ln

(3)
where F1 is the First Figure of Merit, Mw is the mass
of the water, Cw is the specific heat of water, Tw1 is
the initial temperature of water (≡ 60 o
C), Tw2 is the
final temperature of water (≡ 90 o
C), τ is the measured
time difference in which the water temperature rises
from Tw1 to Tw2, Ta is the average ambient
temperature over the time period τ, H is the
average solar radiation intensity incident on the
aperture of the cooker, and A is the aperture area of
the solar cooker.
IV. STANDARD BOILING TIME
The time, τs , for sensible heating from initial ambient
temperature Tamb to a temperature Tw2 can be obtained
from:
 





 

HF
TT
AF
CMF ambwww
s
1
2
2
1
1ln (4)
This is a simplification of Eq. (3) by assuming Tw1=
Ta= Tamb. In minutes, the time for sensible heating is:
 





 

HF
TT
AF
CMF ambwww
s
1
2
2
1
1ln
60
 (5)
The time for sensible heating from the ambient
temperature to boiling point, which is also known as
the Standard Boiling Time τboil, is obtained by
replacing Tw2 with 100 o
C and is calculated as:
 





 

HF
T
AF
CMF ambww
boil
12
1 100
1ln
60
 (6)
V. EXPERIMENTAL PROCEDURES
The stagnation test was conducted by placing the
empty cooker on a levelled horizontal ground with the
glass mirror reflector covered with black cloth. The
orientation of the cooker towards the sun was adjusted
using the four wheels so that maximum solar radiation
intensity was received at the aperture. The
temperature of centre of the absorber plate was
measured continuously using a thermocouple probe
with analogue temperature indicator (0 o
C – 250 o
C).
The ambient temperature was measured using a
mercury-in-glass thermometer while the solar
radiation intensity was measured using a pyranometer/
solarimeter (LI-18 Radiation Indicator). All
measurements were made at intervals of 5 minutes.
I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
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The orientation of the cooker was adjusted after every
40 minutes to keep track of the sun, until stagnation
condition was achieved. The stagnation test was
repeated on a different date with the glass mirror
reflector exposed to the sun. The procedure is the
same as described above except that the absorber plate
temperature was measured using a K-type digital
thermometer (0 o
C – 400 o
C).
For the full load test, 5.2 kg of water was equally
divided and put in four identical, black-painted,
aluminium pots each of mass 0.15 kg and wall
thickness 0.5 mm. The four pots containing the water
were placed inside the cooker and the glass mirror
reflector was exposed to the sun. The temperature
probes of two K-type thermometers were placed in
two of the cooking pots with the measuring tips
submerged in the water. Two other temperature
probes were attached to the outer sides of the pots to
measure the pots’ wall temperature. The four
temperature probe leads were sealed where they left
the pots and the cooker. Then the entire solar cooker
was placed in the sun and orientated to receive
maximum solar radiation to heat the water contents of
the pots. The ambient temperature, water temperature,
and solar radiation intensity were measured at
intervals of 5 minutes throughout the test. All
temperature measurements were made using K-type
digital thermometers of accuracy ±1o
C. The
orientation was adjusted after every 40 minutes. The
data recording was continued until the average water
temperature exceeded 95 o
C. Initial and final
temperature/time data pairs were chosen as 60 o
C and
90 o
C respectively. The average ambient temperature
and the average solar radiation intensity over the time
corresponding to these two data points were then
calculated. The full load test was repeated on a
different date with the glass booster-mirror reflector
covered with black cloth. The procedure is also just as
described above.
VI. RESULTS AND DISCUSSION
VI.1 Stagnation Tests
The first stagnation test (with reflector covered with
black cloth) was conducted at Kaduna Polytechnic
Kaduna (latitude 10.5o
N) on 23rd January, 2013. The
test started at 10.55 a.m. till the maximum absorber
plate temperature was reached after 2 hours 15
minutes. The temperature profiles of the absorber
plate and ambient condition leading up to stagnation
point are shown in Fig. 2. The trend of the curve
shows that as time of the day progresses, plate
temperature also increases (with increasing solar
radiation intensity). The maximum plate temperature
attained is 145 o
C. The stagnation plate temperature
attained is 145 o
C, which coincides with the
maximum plate temperature. The corresponding
stagnation ambient temperature and solar radiation are
36 o
C and 910 W/m2
respectively. F1 is calculated as
per Eq. (2) and is found to be 0.120. This figure
qualifies the TPSTC as Grade-A cooker, in accord
with the criteria set by BIS.
The second stagnation test (with reflector exposed to
solar radiation) was conducted on 4th March, 2013.
The test started at 11.00 a.m. and was concluded after
2 hours 40 minutes when stagnation condition was
achieved. The temperature profile of the absorber
plate and ambient condition are shown in Fig.3. The
trend of the curve shows that plate temperature
increases as time of day progresses, and as solar
radiation increases. Stagnation is achieved between
13:30 and 13:40 hours local time at solar radiation
value of 810 W/m2
corresponding to a plate
temperature of 137 o
C and ambient temperature of 36
o
C. The stagnation condition comes immediately after
a maximum absorber plate temperature of 138 o
C is
attained, with a corresponding solar radiation level of
850 W/m2
and ambient temperature of 35 o
C. At
stagnation condition F1 is found to be 0.125, which is
0.005 (4.17%) higher than the figure when the
reflector is covered with black cloth. Despite the fact
that stagnation occurs at a lower temperature of 137
o
C (compared to 145 o
C when reflector is covered
with black cloth), the higher figure of F1 = 0.125
demonstrates the superiority of the heating capability
of the cooker when reflector if exposed to solar
radiation compared to when reflector is covered with
black cloth (F1 = 0.120). With reflector exposed to
solar radiation, it takes 40 minutes for the plate
temperature to rise from ambient condition of 31 o
C to
104 o
C (above 100 o
C) at an average solar radiation of
737.8 W/m2
, while it takes 50 minutes (when reflector
is covered with black cloth) for the plate temperature
to rise from the same ambient condition of 31 o
C to
101 o
C (above 100 o
C) at an average solar radiation of
786.4 W/m2
. There is a time difference of 10 minutes
which, once more, shows the superiority of heating
capability of the cooker when reflector if exposed to
solar radiation compared to when reflector is covered
with black cloth. The two stagnation test results are
only representative of series of tests undertaken from
January through April, 2013.
VI.2 Full-Load Tests
The full-load test (reflector covered with black cloth)
was conducted on 15th March, 2013. The test started
at 10:50 a.m. and was completed after 3 hours 15
minutes, when the temperature of water exceeded 95
o
C. The result of the test is given in Table 1. The
result shows that it took 88 minutes to raise the
temperature of the water from 60 o
C to 90 o
C. The
average ambient temperature Ta and the average solar
radiation for the 88-minute period were found to be
34.1 o
C and 900.00 W/m2
respectively. F2 was
calculated as per Eq. (3) and was found to be 0.346, a
figure below the minimum value of 0.4 set by BIS.
The second full-load test (reflector exposed to solar
radiation) was conducted on 11th March, 2013. The
test started at 10:55 a.m. and was concluded in 3
hours 10 minutes, after the temperature of the water
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exceeded 95 o
C. The result of the test, given in Table
2, shows that it took 83 minutes to raise the
temperature of the water from 60 o
C to 90 o
C, at an
average ambient temperature and average solar
radiation of 32.5 o
C and 853.33 W/m2
respectively.
F2 was calculated and was found to be 0.400, a figure
which meets the minimum value set by BIS for box-
type solar thermal cookers. The higher value of F2 and
the nominal difference of 5 minutes show the
superiority of thermal performance of the cooker with
reflector exposed to solar radiation over the case when
reflector is covered with black cloth. The two tests
are, also, representative of series of full-load tests
undertaken in 2013 (from January through April).
The temperature profiles of the water and ambient
conditions during the two full-load tests are shown in
Figs. 4 and 5. The trends of the water-temperature
curves show that as time of day progresses water
temperature also increases (with increasing solar
radiation intensity), up to 13:05 p.m. when water tem-
peratures rise with downward trends in solar radiation.
Figure 2: Stagnation test result (reflector covered with black cloth)
Figure 3: Stagnation test result (reflector exposed to solar radiation)
600
650
700
750
800
850
900
950
30
50
70
90
110
130
150
10:55 11:15 11:35 11:55 12:15 12:35 12:55 13:15
Solarradiationintensity(W/m2)
Temperature(oC)
Local Time (Hour : Minutes)
Ambient Temp
PlateTemp
Solar Radiation
600
650
700
750
800
850
900
30
50
70
90
110
130
11:00 11:20 11:40 12:00 12:20 12:40 13:00 13:20
Solarradiationintensity(W/m2)
Temperature(oC)
Local Time (Hour : Minutes)
Ambient Temp
PlateTemp
Solar Radiation
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Table 1: Full load test result
(reflector covered with black cloth)
Local
Time
(Hr:min)
Ambient
Temp.
(o
C)
Pot wall
Temp.
(o
C)
Water
Temp.
(o
C)
Solar
Radiation
(W/m2
)
10:50 29 29 29 760
10:55 29 40 30 760
11:00 30 41 32 750
11:05 30 43 35 780
11:10 30 45 36 780
11:15 30 49 40 790
11:20 31 51 41 810
11:25 31 53 43 800
11:30 31 55 45 800
11:35 31 57 48 820
11:40 31 58 50 800
11:45 32 60 52 830
11:50 32 62 53 850
11:55 32 62 55 850
12:00 32 64 56 860
12:05 32 67 60 850
12:10 33 70 62 870
12:15 33 72 64 890
12:20 33 74 66 890
12:25 33 76 69 930
12:30 34 78 70 940
12:35 34 78 72 890
12:40 34 80 73 910
12:45 34 81 74 900
12:50 34 82 75 900
12:55 34 83 77 930
13:00 35 86 80 950
13:05 35 87 81 940
13:10 35 87 83 940
13:15 35 88 84 910
13:20 35 89 86 880
13:25 35 91 87 870
13:30 35 92 89 870
13:33 35 93 90 840
13:35 35 94 90 850
13:40 35 94 91 840
13:45 35 95 92 830
13:50 35 96 93 820
13:55 35 98 95 820
14:00 34 99 96 810
14:05 34 100 97 800
Table 2: Full load test result
(reflector exposed to solar radiation)
Local
Time
(Hr:min)
Ambient
Temp.
(o
C)
Pot
wall
Temp.
(o
C)
Water
Temp.
(o
C)
Solar
Radiation
(W/m2
)
10:55 27 27 27 720
11:00 27 40 31 750
11:05 28 42 34 790
11:10 28 42 37 800
11:15 29 46 39 830
11:20 29 51 40 840
11:25 29 53 41 850
11:30 29 54 42 800
11:35 30 59 44 800
11:40 30 62 48 830
11:45 30 63 50 750
11:50 30 63 51 730
11:55 30 66 53 760
12:00 30 69 55 830
12:05 30 73 58 900
12:10 31 74 60 760
12:15 31 76 61 880
12:20 31 79 63 920
12:25 32 80 65 890
12:30 32 82 69 740
12:35 32 84 70 790
12:40 32 86 71 750
12:45 32 88 72 840
12:50 32 91 74 910
12:55 32 92 76 900
13:00 33 94 78 900
13:05 33 96 80 880
13:10 33 98 82 880
13:15 33 98 85 870
13:20 34 98 86 880
13:25 34 99 88 870
13:30 34 100 89 850
13:33 34 102 90 850
13:35 34 103 90 850
13:40 34 103 92 840
13:45 34 104 93 820
13:50 34 104 94 810
13:55 34 105 95 810
14:00 34 106 96 800
14:05 34 106 97 790
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In both cases, it takes 75 minutes for the water
temperature to rise from initial ambient temperature to
60 o
C. The main reasons for this are: 1 – the initial
temperature of water in the cooker with reflector
covered with black cloth is 29 o
C which is 2 o
C higher
than temperature of water in the cooker when reflector
is exposed to solar radiation; 2 – during this period the
average ambient temperature and average solar
radiation are 30.7 o
C and 802.67 W/m2
in the first
case while these are 29.1 o
C and 798.67 W/m2
in the
second case. Hence, the lower heating load, lower
heating capability, but higher solar radiation intensity
of cooker when reflector is covered with black cloth
balances the higher heating load, higher heating
capability but lower solar radiation intensity of cooker
when reflector is exposed to solar radiation.
Therefore, it takes the same time in both cases for
water temperature to reach 60 o
C. For practical
purposes, these factors continue to balance each other
and it takes, in both cases, 100 and 130 minutes for
the water temperature to reach 70 and 80 o
C
respectively. After these periods the superiority of the
cooker with reflector exposed to solar radiation
emerges as it takes 158 minutes to raise the water
temperature to 90 o
C while it takes 163 minutes when
the reflector is covered with black cloth. Thereafter it
takes the cooker, in both cases, extra 35 minutes to
raise the temperature from 90 to 97 o
C, the final
temperature of the water. Thus, the total heating times
of the cooker when reflector is covered with black
cloth and when exposed to solar radiation are
respectively 195 and 190 minutes. Apparently, the
time reduction (time saved) is just 5 minutes in favour
of the case when reflector is exposed to solar
radiation. But the real time reduction emerges by
calculating the difference in heating times (of both
cases) using the ambient conditions and solar
radiation when the reflector is covered with black
cloth. Applying Eq. (5) and using Tamb=29 o
C, Tw2=97
o
C and H=900.00 W/m2
, the respective heating times
are 192.3 and 161.8 minutes. The time difference is
30.5 minutes, and this is the real time that is saved by
the cooker when reflector is exposed to solar radiation
over the case when reflector is covered with black
cloth.
By extrapolation using Eq. (6), the Standard Boiling
Times for both cases are respectively 207.4 and 201.1
minutes. There is a nominal time reduction of 6.3
minutes, but the real time reduction is obtained from
the difference in boiling times when the cooker
operates (for both cases) on the ambient conditions
and radiation when reflector is covered with black
cloth i.e. Tamb=29 o
C and H=900.00 W/m2
.The boiling
times are respecyively207.4 and 173.9 minutes. The
time saved is, thus, 33.5 minutes in favour of the case
when reflector is exposed to solar radiation.
VI.3 Water Temperature Versus Pot Wall Temperature
Figure 6 shows the variation of water temperature, Tw,
with pot wall temperature, Tpw, during the full-load
test with reflector covered with black cloth. The trend
of the curve shows that as pot wall temperature
increases water temperature also increases. Cor-
relation analysis shows that the correlation coefficient
for linear relationship, r, is 0.9985. This indicates
strong linear relationship between the two
temperatures. The equation of the line of best fit is:
47.15122.1  pww TT (7)
At final temperature of heated water (Tw= 97 o
C), Tpw
is calculated and is found to be 100.2 o
C. This
strongly agrees with the experimental value of 100.0
o
C. At boiling point Tw=100 o
C and Tpw is found, by
extrapolation, to be 102.9 o
C.
For the case when the reflector of the cooker is
exposed to solar radiation the variation of water
temperature with pot wall temperature is shown in
Fig. 7. The curve shows that as pot wall temperature
increases water temperature also increases, suggesting
a linear relationship. The correlation coefficient for
linear relationship, r, is 0.9978. The equation of the
line of best fit is:
347.89462.0  pww TT (8)
At Tw=97 o
C, Tpw is found to be 111.3 o
C. There is
significant difference of about 5.3 o
C compared to the
experimental value of 106 o
C. The reason for this may
be due to wider fluctuations of solar radiation
intensities throughout the testing period, and pot wall
temperature stagnates at some points during the test
(especially towards the end). At boiling point Tw=100
o
C and Tpw is found to be 114.5 o
C
At Tw=97 o
C the experimental pot wall temperature
difference is 6 o
C while the calculated difference is
11.1 o
C, all in favour of the case when reflector of the
cooker is exposed to solar radiation. At Tw=100 o
C the
calculated difference (by extrapolations) is 11.6 o
C.
these temperature differences are only nominal, but
the real difference will only emerge if the cooker is to
operate, in both cases, at the average ambient
temperature and average solar radiation intensity
when reflector is covered with black cloth. However,
these nominal differences demonstrate, once more, the
superiority of the thermal performance of the cooker
with reflector exposed to solar radiation over the case
when reflector is covered with black cloth.
VII. CONCLUSION
a truncated pyramid solar thermal cooker is presented
in this paper together with its thermal performances,
when booster reflector is covered with black cloth and
when booster reflector is exposed to solar radiation.
The cooker has proved, in both cases, that it is capable
of cooking domestic food items as it met the standard
requirement set by BIS in terms of the First Figure of
Merit (minimum of 0.120). The results and their
analysis have shown that when the reflector of the
I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
www.ijera.com 133 | P a g e
cooker is exposed to solar radiation F1 could be
improved by 4.17%. Nominal time reduction of 5 and
6.3 minutes in heating and boiling times could be
achieved, although in reality, these could be as high as
30.5 and 33.5 minutes respectively. Pot wall
temperature could be increased by about 6 o
C during
sensible heating and at boiling point this could be up
to 11.6 o
C.
Thus, it is clear that the overall thermal performance
of the cooker with reflector exposed to solar radiation
is superior to its thermal performance with reflector
covered with black cloth. This superiority is
manifested in improved values of the First and Second
Figures of Merit, reduction in the overall heating and
boiling times, and higher values of pot wall
temperature.
Figure 4: Full load test (reflector covered with black cloth)
Figure 5: Full load test (reflector exposed to solar radiation)
700
750
800
850
900
950
1000
28
38
48
58
68
78
88
98
10:50 11:20 11:50 12:20 12:50 13:20 13:50
Solarradiationintensity(W/m2)
Temperature(oC)
Local Time (Hour : Minutes)
Ambient Temp
WaterTemp
Solar Radiation
700
750
800
850
900
950
27
37
47
57
67
77
87
97
10:55 11:25 11:55 12:25 12:55 13:25 13:55
Solarradiationintensity(W/m2)
Temperature(oC)
Local Time (Hour : Minutes)
Ambient Temp
WaterTemp
Solar Radiation
I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
www.ijera.com 134 | P a g e
Figure 6: Water temperature versus pot wall temperature (reflector covered with black cloth)
Figure 7: Water temperature versus pot wall temperature (reflector exposed to solar radiation)
REFERENCES
[1] Kimambo C.Z.M. “Development and
Performance Testing of Solar Cookers”. Journal
of Energy in Southern Africa, Vol. 18, No 3,
2007, pp 41-51
[2] Kundapur A. “Review of Solar Cooker Designs”.
TIDE, 8 (1), 1988, pp 1-37.
[3] Kundapur A. and Sudhir C.V. “Proposal for New
World Standard for Testing Solar Cookers”.
Journal of Engineering Science and Technology,
Vol. 4, No. 3, 2009, pp 272-281.
[4] El-Sebaii A.A., Domanski R., and Jaworski M.
“Experimental and Theoretical Investigation of a
Box-type Solar Cooker with Multi-step Inner
Reflectors”. Energy vol. 19, No. 10, 1994, pp
1011 – 1021. Available: www.sciencedirect.com
/science/article/pii/0360544294900884
700
750
800
850
900
950
1000
20
30
40
50
60
70
80
90
100
20 30 40 50 60 70 80 90 100
SolarRadiation(W/m2)
WaterTemperature(oC)
Pot Wall Temperature (oC)
WaterTemp
Solar Radiation
650
700
750
800
850
900
950
20
30
40
50
60
70
80
90
100
20 30 40 50 60 70 80 90 100 110
SolarRadiation(W/m2)
WaterTemperature(oC)
Pot Wall Temperature (oC)
WaterTemp
Solar Radiation
I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135
www.ijera.com 135 | P a g e
[5] Ekechukwu O.V. “Design and Measured
Performance of a Plane Reflector Augmented
Box-type Solar Energy Cooker”. Available:
streaming.ictp.it/preprints/P/01/052.pdf‎
[6] Abu-Khader M., Abu Hilal M., Abdallah S., and
Badran O. “Evaluating Thermal Performance of
Solar Cookers Under Jordanian Climate”.
Jordanian Journal of Mechanical and Industrial
Engineering (JJMIE), Vol. 5, No. 1, February
2011, pp 107 – 112.
[7] Kumar N., Agravat S., Chavda T., and Mistry
H.N. “Design and Development of Efficient
Multipurpose Domestic Solar Cookers/Dryers”
Renewable Energy Vol. 33, 2008, pp 2207 –
2211. Elsevier Ltd.
[8] SPRERI – Sardar Patel Renewable Energy
Research Institute. Annual Report 2009-2010.
[9] Mohammed I.L., Rumah U.J., and Abdulrahim
A.T. “Performance Testing of a Truncated
Pyramid Solar Thermal Cooker”. International
Journal of Engineering Research and
Applications (IJERA), Vol. 3, Issue 4, Jul-Aug,
2013, pp 1174 – 1178.
[10]Mullick S.C., Kandpal T.C., and Saxena A.K.
“Thermal Test Procedures for Box-Type Solar
Cookers”. Solar Energy, Vol. 39, No. 4, 1987,
pp353-360.
[11]Mullick S.C., Kandpal T.C., and Kumar S.
“Testing of Boxtype Solar Cooker Second Figure
of Merit F2 and its Variation with Load and
Number of Pots”. Solar Energy, Vol. 57, No. 5,
1996, pp 409-413.
[12]Funk P.A. and Larson D.L. “Parametric Model of
Solar Cooker Performance”. Solar Energy, Vol.
62, No. 1, 1998, pp 63-68.
[13]Funk P.A. “Evaluating the International Standard
Procedure for Testing Solar Cooker
Performance”. Solar Energy, Vol. 68, No.1, 2000,
pp 1-7.
[14]Bureau of Indian Standards (BIS) IS 13429:
1992.
[15]Bureau of Indian Standards (BIS) IS 13429:
2000.

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U4502126135

  • 1. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 126 | P a g e The Effect of Booster-Mirror Reflector on the Thermal Performance of a Truncated Pyramid Solar Thermal Cooker I. L. Mohammed1 , M. M. Aliyu2 , I. Garba3 1 Department of Mechanical Engineering, College of Engineering, Kaduna Polytechnic, Kaduna, Nigeria 2 Department of Electrical and Electronic Engineering, C.O.E., Kaduna Polytechnic, Kaduna, Nigeria 3 Department of Mechanical Engineering, Faculty of Engineering, Bayero University, Kano, Nigeria ABSTRACT In this paper, the results and analysis of the performance of a truncated pyramid solar thermal cooker under two conditions are presented: booster-mirror reflector covered with black cloth, and booster-mirror reflector exposed to solar radiation. Results of the thermal performance tests show respective stagnation absorber plate temperatures of 145 o C and 137 o C. First/Second Figures of Merit are 0.120/0.346 and 0.125/0.400 respectively. The total heating times of 5.2 kg of water when reflector is covered with black cloth and when exposed to solar radiation are respectively 195 and 190 minutes. There is a nominal time reduction of 5 minutes in favour of the case when reflector is exposed to solar radiation, but in reality the time reduction could be as high as 30.5 minutes. In a similar vein, the difference in pot wall temperatures for corresponding water temperatures during sensible heating could be about 6 o C higher, and at boiling point this could be up to 11.6 o C. Thus, the overall thermal performance of the cooker when reflector is exposed to solar radiation is superior to its thermal performance when reflector is covered with black cloth. This superiority is manifested in improved values of the First and Second Figures of Merit, reduction in the overall heating and boiling times, and higher values of pot wall temperatures. Keywords – Booster-mirror, reflector, performance, truncated, pyramid, solar, thermal, cooker I. INTRODUCTION Solar cooker is any device that converts radiant energy from the sun into heat energy for cooking, water purification, and other household uses. Solar cookers have a long history dating back to 18th century when Nicholas de Saussure (1740 – 1799) built first ever fabricated solar box cooker. He successfully cooked fruits at that time reaching a temperature of 88 o C [1]. In the course of time de Saussure and other researchers concentrated their cooker design works on variation on size, shape, glazings, sidings, mirror reflectors, insulators, and the composition and reflectance of the surfaces. Today there are over 60 major designs and more than hundreds of variations [2], [3]. In the last four decades, there have been significant contributions by many researchers to the design, development, and performance analysis of solar box cookers. El-sebaii et al [4] designed and constructed a solar box cooker with multi-step inner reflectors. The reflectors were arranged in a three-step fashion of different inclinations, and a mathematical model based on energy-balance considerations in the different components was developed to characterise the behaviour of the cooker. Ekechukwu [5] presented the design philosophy, construction, and measured performance of a plane-reflector augmented box-type solar cooker. The experimental solar cooker consisted of an aluminium plate absorber painted matt black and a double-glazed lid. The bottom and sides were lagged with fibreglass wool insulator. The reflector consisted of a wooden-framed specular plane mirror which was sized to form a cover for the box. Results of thermal performance tests showed stagnation absorber plate temperatures of 138 o C and 119 o C for the cooker with and without the plane reflector in place respectively. Boiling times of 60 minutes and 70 minutes for 1 kg of water were recorded for the cooker with and without the plane reflector in place, respectively. Abu-khader et al [6] reviewed and tested two designs of solar cookers. The first type had a black-painted base and the second one had internal reflecting mirrors. The designs were examined under two modes of operation: at fixed position and on tracking system. The cooker at a fixed position recorded thermal efficiencies ranging from 17% to a sharp peak of 41.2%; whereas cooker with internal reflecting mirrors installed on a sun-tracking system gave higher water and pot temperatures, and thermal efficiencies ranging from 25.3% to 53.1%. Kumar et al [7] designed, fabricated and tested a truncated pyramid solar thermal cooker. During testing, the highest plate stagnation temperature, under no-load condition, was approximately 138.5 o C at 1:40 pm. The ambient temperature and solar insolation at that time were 37.9 o C and 858.11 W/m2 respectively. SPRERI [8] developed and evaluated three prototypes RESEARCH ARTICLE OPEN ACCESS
  • 2. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 127 | P a g e of truncated pyramid solar cooker cum oven with different geometries. Two prototypes were of rectangular shape with single and double glazing, and the third was of square shape with double glazing. No-load testing of the cookers was carried out during May and October 2009 to determine stagnation plate temperatures. During May, the highest stagnation plate temperature of 143.1 o C was achieved in square geometry truncated pyramid cooker followed by 140.6 o C and 136.2 o C for rectangular geometry truncated pyramid cookers with double and single glazing respectively. During October, the stagnation plate temperature in square type cooker reached up to 157.4 o C followed by 143.6 o C and 137.8 o C in rectangular cookers with double and single glazing, respectively. Mohammed et al [9] presented the results of performance testing of a truncated pyramid solar thermal cooker developed in Kaduna Polytechnic. During testing, the highest plate stagnation temperature achieved, under no-load condition and reflector covered with black cloth, was 145 o C. In full-load condition the temperature of 5.2 kg of water inside the cooker rose from 60 o C to 90 o C in 72 minutes. The highest plate temperature developed during testing demonstrated that the cooker could be used for all the four major methods of cooking, namely: boiling/steaming, baking, roasting/ grilling, and shallow frying. Mullick et al [10] developed method of evaluating the thermal performance of box-type solar cookers using two figures of merit. Therefore, a method of cross comparison of different cooker models became available; single cooker design could also be evaluated for their thermal capability and accuracy. Mullick et al [11] also conducted experiments to study the effect of the number of pots, and the load, on the Second Figure of Merit. Funk and Larson [12] and Funk [13] developed parametric models for testing box-type and paraboloidal-type cookers, and they tested several types of commercially available cookers. This paper presents the results of experimental investigation into the effect lid-cover booster-mirror reflector on thermal performance of a Truncated Pyramid Solar Thermal Cooker (TPSTC) using, in part, test procedures described by the Bureau of Indian Standards [14], [15]. II. DESCRIPTION OF THE SOLAR COOKER The TPSTC used for the experimental investigation is the same as the one used in ref [9] and is shown pictorially in Fig 1. The TPSTC is made up of two main parts, namely: 1. The truncated pyramidal box collector mounted on wheels for easy handling and transportation. 2. The booster reflector/cover. II.1 Basically, the truncated pyramidal box collector consists of the following elements: Absorber plate: This is the part that receives solar energy radiation and converts it to heat energy. It is made from mild steel sheet of dimensions 52 cm length (l) x 46 cm breadth (b) and thickness 2 mm. The upper surface of the absorber plate is painted black to form a black body for maximum absorption of solar energy. Glazing: This is the material that transmits the short wavelength solar radiation but blocks the long wavelength re-radiation from the absorber plate, thereby acting as a thermal trap for the solar collector. The glazing material is a single piece of transparent glass of dimensions 83 cm (l) x 78 cm (b) and thickness 2 mm. The glazing also prevents rain, wind, and cold air from reaching the absorber surface. Figure 1: Photograph of the TPSTC Sidewall Reflectors: The sidewalls of the cooking chamber are made from silver-coated, highly reflective glass material of thickness 2 mm. Due to the geometry of the design, solar rays impinging on the inner sidewalls are reflected downward, creating a region of high temperature at the bottom, which results in higher absorber plate temperature. The sidewalls are separated from the outer casing by 27mm–thick insulation made of cotton. Insulation: The purpose of the insulation is to prevent heat loss from the solar collector’s outer surfaces. The insulator must be heat resistant and be able to withstand stagnation temperatures. Insulating
  • 3. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 128 | P a g e materials are usually fibreglass, mineral wool, poly- urethane boards, Styrofoam, and cotton. For this cooker design, cotton is used as an insulator because it is cheaper and readily available. It is used as insulator under the absorber plate, and between the gaps that separate the sidewalls and outer casing. Casing: the entire solar collector box and insulation are kept inside the casing. The casing of the cooker is of mild steel sheet, which has better weatherproof ability and longer lifespan than cardboard or hardboard solar cookers. The overall outer dimensions of the box are 89 cm (l) x 84 cm (b) x 70 cm (h). II.2 Booster-Mirror Reflector/Cover: Two plane glass mirrors of total length 86 cm and height 81 cm, fixed in metal frame of mild steel sheet, serve as a booster reflector as well as a cover for the single glazed top. The reflector, set on top of the back side of the cooker, captures stray solar radiations and reflects them through the aperture of the cooker to heat the shaded parts of front sidewall and absorber surface. III. FIRST AND SECOND FIGURES OF MERIT In order to evaluate the thermal performance of a solar cooker and to make comparison between various cookers, certain parameters that are more or less independent of climatic variables are needed. Two important parameters have been defined in this respect: The First and Second Figures of Merit [10], [15]. The First Figure of Merit, F1, is defined as the ratio of optical efficiency, ηo, to the overall heat loss coefficient, UL. It is mathematically defined as: L o U F  1 (1) Experimentally, s asps H TT F  1 (2) where Tps is the plate stagnation temperature (o C), Tas is the ambient temperature at stagnation (o C), and Hs is the solar radiation intensity at stagnation (W/m2 ). The stagnation (steady state) condition is defined as the 10-minute period when (i) variation in absorber plate temperature is less than ±1 o C. (ii) variation in solar radiation is ± 20 W/m2 . (iii) variation in ambient temperature is ± 0.2 o C. The permissible solar radiation condition during testing should always be greater than 600 W/m2 . The Second Figure of Merit, F2, takes into account the heat exchange efficiency of cookers and is obtained through the sensible heating of specified load of water (8 kg/m2 of aperture area). F2 is evaluated through the following expression:                                H TT F H TT F A CMF F aw aw ww 2 1 1 11 2 1 1 1 1 ln  (3) where F1 is the First Figure of Merit, Mw is the mass of the water, Cw is the specific heat of water, Tw1 is the initial temperature of water (≡ 60 o C), Tw2 is the final temperature of water (≡ 90 o C), τ is the measured time difference in which the water temperature rises from Tw1 to Tw2, Ta is the average ambient temperature over the time period τ, H is the average solar radiation intensity incident on the aperture of the cooker, and A is the aperture area of the solar cooker. IV. STANDARD BOILING TIME The time, τs , for sensible heating from initial ambient temperature Tamb to a temperature Tw2 can be obtained from:           HF TT AF CMF ambwww s 1 2 2 1 1ln (4) This is a simplification of Eq. (3) by assuming Tw1= Ta= Tamb. In minutes, the time for sensible heating is:           HF TT AF CMF ambwww s 1 2 2 1 1ln 60  (5) The time for sensible heating from the ambient temperature to boiling point, which is also known as the Standard Boiling Time τboil, is obtained by replacing Tw2 with 100 o C and is calculated as:           HF T AF CMF ambww boil 12 1 100 1ln 60  (6) V. EXPERIMENTAL PROCEDURES The stagnation test was conducted by placing the empty cooker on a levelled horizontal ground with the glass mirror reflector covered with black cloth. The orientation of the cooker towards the sun was adjusted using the four wheels so that maximum solar radiation intensity was received at the aperture. The temperature of centre of the absorber plate was measured continuously using a thermocouple probe with analogue temperature indicator (0 o C – 250 o C). The ambient temperature was measured using a mercury-in-glass thermometer while the solar radiation intensity was measured using a pyranometer/ solarimeter (LI-18 Radiation Indicator). All measurements were made at intervals of 5 minutes.
  • 4. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 129 | P a g e The orientation of the cooker was adjusted after every 40 minutes to keep track of the sun, until stagnation condition was achieved. The stagnation test was repeated on a different date with the glass mirror reflector exposed to the sun. The procedure is the same as described above except that the absorber plate temperature was measured using a K-type digital thermometer (0 o C – 400 o C). For the full load test, 5.2 kg of water was equally divided and put in four identical, black-painted, aluminium pots each of mass 0.15 kg and wall thickness 0.5 mm. The four pots containing the water were placed inside the cooker and the glass mirror reflector was exposed to the sun. The temperature probes of two K-type thermometers were placed in two of the cooking pots with the measuring tips submerged in the water. Two other temperature probes were attached to the outer sides of the pots to measure the pots’ wall temperature. The four temperature probe leads were sealed where they left the pots and the cooker. Then the entire solar cooker was placed in the sun and orientated to receive maximum solar radiation to heat the water contents of the pots. The ambient temperature, water temperature, and solar radiation intensity were measured at intervals of 5 minutes throughout the test. All temperature measurements were made using K-type digital thermometers of accuracy ±1o C. The orientation was adjusted after every 40 minutes. The data recording was continued until the average water temperature exceeded 95 o C. Initial and final temperature/time data pairs were chosen as 60 o C and 90 o C respectively. The average ambient temperature and the average solar radiation intensity over the time corresponding to these two data points were then calculated. The full load test was repeated on a different date with the glass booster-mirror reflector covered with black cloth. The procedure is also just as described above. VI. RESULTS AND DISCUSSION VI.1 Stagnation Tests The first stagnation test (with reflector covered with black cloth) was conducted at Kaduna Polytechnic Kaduna (latitude 10.5o N) on 23rd January, 2013. The test started at 10.55 a.m. till the maximum absorber plate temperature was reached after 2 hours 15 minutes. The temperature profiles of the absorber plate and ambient condition leading up to stagnation point are shown in Fig. 2. The trend of the curve shows that as time of the day progresses, plate temperature also increases (with increasing solar radiation intensity). The maximum plate temperature attained is 145 o C. The stagnation plate temperature attained is 145 o C, which coincides with the maximum plate temperature. The corresponding stagnation ambient temperature and solar radiation are 36 o C and 910 W/m2 respectively. F1 is calculated as per Eq. (2) and is found to be 0.120. This figure qualifies the TPSTC as Grade-A cooker, in accord with the criteria set by BIS. The second stagnation test (with reflector exposed to solar radiation) was conducted on 4th March, 2013. The test started at 11.00 a.m. and was concluded after 2 hours 40 minutes when stagnation condition was achieved. The temperature profile of the absorber plate and ambient condition are shown in Fig.3. The trend of the curve shows that plate temperature increases as time of day progresses, and as solar radiation increases. Stagnation is achieved between 13:30 and 13:40 hours local time at solar radiation value of 810 W/m2 corresponding to a plate temperature of 137 o C and ambient temperature of 36 o C. The stagnation condition comes immediately after a maximum absorber plate temperature of 138 o C is attained, with a corresponding solar radiation level of 850 W/m2 and ambient temperature of 35 o C. At stagnation condition F1 is found to be 0.125, which is 0.005 (4.17%) higher than the figure when the reflector is covered with black cloth. Despite the fact that stagnation occurs at a lower temperature of 137 o C (compared to 145 o C when reflector is covered with black cloth), the higher figure of F1 = 0.125 demonstrates the superiority of the heating capability of the cooker when reflector if exposed to solar radiation compared to when reflector is covered with black cloth (F1 = 0.120). With reflector exposed to solar radiation, it takes 40 minutes for the plate temperature to rise from ambient condition of 31 o C to 104 o C (above 100 o C) at an average solar radiation of 737.8 W/m2 , while it takes 50 minutes (when reflector is covered with black cloth) for the plate temperature to rise from the same ambient condition of 31 o C to 101 o C (above 100 o C) at an average solar radiation of 786.4 W/m2 . There is a time difference of 10 minutes which, once more, shows the superiority of heating capability of the cooker when reflector if exposed to solar radiation compared to when reflector is covered with black cloth. The two stagnation test results are only representative of series of tests undertaken from January through April, 2013. VI.2 Full-Load Tests The full-load test (reflector covered with black cloth) was conducted on 15th March, 2013. The test started at 10:50 a.m. and was completed after 3 hours 15 minutes, when the temperature of water exceeded 95 o C. The result of the test is given in Table 1. The result shows that it took 88 minutes to raise the temperature of the water from 60 o C to 90 o C. The average ambient temperature Ta and the average solar radiation for the 88-minute period were found to be 34.1 o C and 900.00 W/m2 respectively. F2 was calculated as per Eq. (3) and was found to be 0.346, a figure below the minimum value of 0.4 set by BIS. The second full-load test (reflector exposed to solar radiation) was conducted on 11th March, 2013. The test started at 10:55 a.m. and was concluded in 3 hours 10 minutes, after the temperature of the water
  • 5. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 130 | P a g e exceeded 95 o C. The result of the test, given in Table 2, shows that it took 83 minutes to raise the temperature of the water from 60 o C to 90 o C, at an average ambient temperature and average solar radiation of 32.5 o C and 853.33 W/m2 respectively. F2 was calculated and was found to be 0.400, a figure which meets the minimum value set by BIS for box- type solar thermal cookers. The higher value of F2 and the nominal difference of 5 minutes show the superiority of thermal performance of the cooker with reflector exposed to solar radiation over the case when reflector is covered with black cloth. The two tests are, also, representative of series of full-load tests undertaken in 2013 (from January through April). The temperature profiles of the water and ambient conditions during the two full-load tests are shown in Figs. 4 and 5. The trends of the water-temperature curves show that as time of day progresses water temperature also increases (with increasing solar radiation intensity), up to 13:05 p.m. when water tem- peratures rise with downward trends in solar radiation. Figure 2: Stagnation test result (reflector covered with black cloth) Figure 3: Stagnation test result (reflector exposed to solar radiation) 600 650 700 750 800 850 900 950 30 50 70 90 110 130 150 10:55 11:15 11:35 11:55 12:15 12:35 12:55 13:15 Solarradiationintensity(W/m2) Temperature(oC) Local Time (Hour : Minutes) Ambient Temp PlateTemp Solar Radiation 600 650 700 750 800 850 900 30 50 70 90 110 130 11:00 11:20 11:40 12:00 12:20 12:40 13:00 13:20 Solarradiationintensity(W/m2) Temperature(oC) Local Time (Hour : Minutes) Ambient Temp PlateTemp Solar Radiation
  • 6. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 131 | P a g e Table 1: Full load test result (reflector covered with black cloth) Local Time (Hr:min) Ambient Temp. (o C) Pot wall Temp. (o C) Water Temp. (o C) Solar Radiation (W/m2 ) 10:50 29 29 29 760 10:55 29 40 30 760 11:00 30 41 32 750 11:05 30 43 35 780 11:10 30 45 36 780 11:15 30 49 40 790 11:20 31 51 41 810 11:25 31 53 43 800 11:30 31 55 45 800 11:35 31 57 48 820 11:40 31 58 50 800 11:45 32 60 52 830 11:50 32 62 53 850 11:55 32 62 55 850 12:00 32 64 56 860 12:05 32 67 60 850 12:10 33 70 62 870 12:15 33 72 64 890 12:20 33 74 66 890 12:25 33 76 69 930 12:30 34 78 70 940 12:35 34 78 72 890 12:40 34 80 73 910 12:45 34 81 74 900 12:50 34 82 75 900 12:55 34 83 77 930 13:00 35 86 80 950 13:05 35 87 81 940 13:10 35 87 83 940 13:15 35 88 84 910 13:20 35 89 86 880 13:25 35 91 87 870 13:30 35 92 89 870 13:33 35 93 90 840 13:35 35 94 90 850 13:40 35 94 91 840 13:45 35 95 92 830 13:50 35 96 93 820 13:55 35 98 95 820 14:00 34 99 96 810 14:05 34 100 97 800 Table 2: Full load test result (reflector exposed to solar radiation) Local Time (Hr:min) Ambient Temp. (o C) Pot wall Temp. (o C) Water Temp. (o C) Solar Radiation (W/m2 ) 10:55 27 27 27 720 11:00 27 40 31 750 11:05 28 42 34 790 11:10 28 42 37 800 11:15 29 46 39 830 11:20 29 51 40 840 11:25 29 53 41 850 11:30 29 54 42 800 11:35 30 59 44 800 11:40 30 62 48 830 11:45 30 63 50 750 11:50 30 63 51 730 11:55 30 66 53 760 12:00 30 69 55 830 12:05 30 73 58 900 12:10 31 74 60 760 12:15 31 76 61 880 12:20 31 79 63 920 12:25 32 80 65 890 12:30 32 82 69 740 12:35 32 84 70 790 12:40 32 86 71 750 12:45 32 88 72 840 12:50 32 91 74 910 12:55 32 92 76 900 13:00 33 94 78 900 13:05 33 96 80 880 13:10 33 98 82 880 13:15 33 98 85 870 13:20 34 98 86 880 13:25 34 99 88 870 13:30 34 100 89 850 13:33 34 102 90 850 13:35 34 103 90 850 13:40 34 103 92 840 13:45 34 104 93 820 13:50 34 104 94 810 13:55 34 105 95 810 14:00 34 106 96 800 14:05 34 106 97 790
  • 7. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 132 | P a g e In both cases, it takes 75 minutes for the water temperature to rise from initial ambient temperature to 60 o C. The main reasons for this are: 1 – the initial temperature of water in the cooker with reflector covered with black cloth is 29 o C which is 2 o C higher than temperature of water in the cooker when reflector is exposed to solar radiation; 2 – during this period the average ambient temperature and average solar radiation are 30.7 o C and 802.67 W/m2 in the first case while these are 29.1 o C and 798.67 W/m2 in the second case. Hence, the lower heating load, lower heating capability, but higher solar radiation intensity of cooker when reflector is covered with black cloth balances the higher heating load, higher heating capability but lower solar radiation intensity of cooker when reflector is exposed to solar radiation. Therefore, it takes the same time in both cases for water temperature to reach 60 o C. For practical purposes, these factors continue to balance each other and it takes, in both cases, 100 and 130 minutes for the water temperature to reach 70 and 80 o C respectively. After these periods the superiority of the cooker with reflector exposed to solar radiation emerges as it takes 158 minutes to raise the water temperature to 90 o C while it takes 163 minutes when the reflector is covered with black cloth. Thereafter it takes the cooker, in both cases, extra 35 minutes to raise the temperature from 90 to 97 o C, the final temperature of the water. Thus, the total heating times of the cooker when reflector is covered with black cloth and when exposed to solar radiation are respectively 195 and 190 minutes. Apparently, the time reduction (time saved) is just 5 minutes in favour of the case when reflector is exposed to solar radiation. But the real time reduction emerges by calculating the difference in heating times (of both cases) using the ambient conditions and solar radiation when the reflector is covered with black cloth. Applying Eq. (5) and using Tamb=29 o C, Tw2=97 o C and H=900.00 W/m2 , the respective heating times are 192.3 and 161.8 minutes. The time difference is 30.5 minutes, and this is the real time that is saved by the cooker when reflector is exposed to solar radiation over the case when reflector is covered with black cloth. By extrapolation using Eq. (6), the Standard Boiling Times for both cases are respectively 207.4 and 201.1 minutes. There is a nominal time reduction of 6.3 minutes, but the real time reduction is obtained from the difference in boiling times when the cooker operates (for both cases) on the ambient conditions and radiation when reflector is covered with black cloth i.e. Tamb=29 o C and H=900.00 W/m2 .The boiling times are respecyively207.4 and 173.9 minutes. The time saved is, thus, 33.5 minutes in favour of the case when reflector is exposed to solar radiation. VI.3 Water Temperature Versus Pot Wall Temperature Figure 6 shows the variation of water temperature, Tw, with pot wall temperature, Tpw, during the full-load test with reflector covered with black cloth. The trend of the curve shows that as pot wall temperature increases water temperature also increases. Cor- relation analysis shows that the correlation coefficient for linear relationship, r, is 0.9985. This indicates strong linear relationship between the two temperatures. The equation of the line of best fit is: 47.15122.1  pww TT (7) At final temperature of heated water (Tw= 97 o C), Tpw is calculated and is found to be 100.2 o C. This strongly agrees with the experimental value of 100.0 o C. At boiling point Tw=100 o C and Tpw is found, by extrapolation, to be 102.9 o C. For the case when the reflector of the cooker is exposed to solar radiation the variation of water temperature with pot wall temperature is shown in Fig. 7. The curve shows that as pot wall temperature increases water temperature also increases, suggesting a linear relationship. The correlation coefficient for linear relationship, r, is 0.9978. The equation of the line of best fit is: 347.89462.0  pww TT (8) At Tw=97 o C, Tpw is found to be 111.3 o C. There is significant difference of about 5.3 o C compared to the experimental value of 106 o C. The reason for this may be due to wider fluctuations of solar radiation intensities throughout the testing period, and pot wall temperature stagnates at some points during the test (especially towards the end). At boiling point Tw=100 o C and Tpw is found to be 114.5 o C At Tw=97 o C the experimental pot wall temperature difference is 6 o C while the calculated difference is 11.1 o C, all in favour of the case when reflector of the cooker is exposed to solar radiation. At Tw=100 o C the calculated difference (by extrapolations) is 11.6 o C. these temperature differences are only nominal, but the real difference will only emerge if the cooker is to operate, in both cases, at the average ambient temperature and average solar radiation intensity when reflector is covered with black cloth. However, these nominal differences demonstrate, once more, the superiority of the thermal performance of the cooker with reflector exposed to solar radiation over the case when reflector is covered with black cloth. VII. CONCLUSION a truncated pyramid solar thermal cooker is presented in this paper together with its thermal performances, when booster reflector is covered with black cloth and when booster reflector is exposed to solar radiation. The cooker has proved, in both cases, that it is capable of cooking domestic food items as it met the standard requirement set by BIS in terms of the First Figure of Merit (minimum of 0.120). The results and their analysis have shown that when the reflector of the
  • 8. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 133 | P a g e cooker is exposed to solar radiation F1 could be improved by 4.17%. Nominal time reduction of 5 and 6.3 minutes in heating and boiling times could be achieved, although in reality, these could be as high as 30.5 and 33.5 minutes respectively. Pot wall temperature could be increased by about 6 o C during sensible heating and at boiling point this could be up to 11.6 o C. Thus, it is clear that the overall thermal performance of the cooker with reflector exposed to solar radiation is superior to its thermal performance with reflector covered with black cloth. This superiority is manifested in improved values of the First and Second Figures of Merit, reduction in the overall heating and boiling times, and higher values of pot wall temperature. Figure 4: Full load test (reflector covered with black cloth) Figure 5: Full load test (reflector exposed to solar radiation) 700 750 800 850 900 950 1000 28 38 48 58 68 78 88 98 10:50 11:20 11:50 12:20 12:50 13:20 13:50 Solarradiationintensity(W/m2) Temperature(oC) Local Time (Hour : Minutes) Ambient Temp WaterTemp Solar Radiation 700 750 800 850 900 950 27 37 47 57 67 77 87 97 10:55 11:25 11:55 12:25 12:55 13:25 13:55 Solarradiationintensity(W/m2) Temperature(oC) Local Time (Hour : Minutes) Ambient Temp WaterTemp Solar Radiation
  • 9. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 134 | P a g e Figure 6: Water temperature versus pot wall temperature (reflector covered with black cloth) Figure 7: Water temperature versus pot wall temperature (reflector exposed to solar radiation) REFERENCES [1] Kimambo C.Z.M. “Development and Performance Testing of Solar Cookers”. Journal of Energy in Southern Africa, Vol. 18, No 3, 2007, pp 41-51 [2] Kundapur A. “Review of Solar Cooker Designs”. TIDE, 8 (1), 1988, pp 1-37. [3] Kundapur A. and Sudhir C.V. “Proposal for New World Standard for Testing Solar Cookers”. Journal of Engineering Science and Technology, Vol. 4, No. 3, 2009, pp 272-281. [4] El-Sebaii A.A., Domanski R., and Jaworski M. “Experimental and Theoretical Investigation of a Box-type Solar Cooker with Multi-step Inner Reflectors”. Energy vol. 19, No. 10, 1994, pp 1011 – 1021. Available: www.sciencedirect.com /science/article/pii/0360544294900884 700 750 800 850 900 950 1000 20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100 SolarRadiation(W/m2) WaterTemperature(oC) Pot Wall Temperature (oC) WaterTemp Solar Radiation 650 700 750 800 850 900 950 20 30 40 50 60 70 80 90 100 20 30 40 50 60 70 80 90 100 110 SolarRadiation(W/m2) WaterTemperature(oC) Pot Wall Temperature (oC) WaterTemp Solar Radiation
  • 10. I. L. Mohammed et al Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622, Vol. 4, Issue 5( Version 2), May 2014, pp.126-135 www.ijera.com 135 | P a g e [5] Ekechukwu O.V. “Design and Measured Performance of a Plane Reflector Augmented Box-type Solar Energy Cooker”. Available: streaming.ictp.it/preprints/P/01/052.pdf‎ [6] Abu-Khader M., Abu Hilal M., Abdallah S., and Badran O. “Evaluating Thermal Performance of Solar Cookers Under Jordanian Climate”. Jordanian Journal of Mechanical and Industrial Engineering (JJMIE), Vol. 5, No. 1, February 2011, pp 107 – 112. [7] Kumar N., Agravat S., Chavda T., and Mistry H.N. “Design and Development of Efficient Multipurpose Domestic Solar Cookers/Dryers” Renewable Energy Vol. 33, 2008, pp 2207 – 2211. Elsevier Ltd. [8] SPRERI – Sardar Patel Renewable Energy Research Institute. Annual Report 2009-2010. [9] Mohammed I.L., Rumah U.J., and Abdulrahim A.T. “Performance Testing of a Truncated Pyramid Solar Thermal Cooker”. International Journal of Engineering Research and Applications (IJERA), Vol. 3, Issue 4, Jul-Aug, 2013, pp 1174 – 1178. [10]Mullick S.C., Kandpal T.C., and Saxena A.K. “Thermal Test Procedures for Box-Type Solar Cookers”. Solar Energy, Vol. 39, No. 4, 1987, pp353-360. [11]Mullick S.C., Kandpal T.C., and Kumar S. “Testing of Boxtype Solar Cooker Second Figure of Merit F2 and its Variation with Load and Number of Pots”. Solar Energy, Vol. 57, No. 5, 1996, pp 409-413. [12]Funk P.A. and Larson D.L. “Parametric Model of Solar Cooker Performance”. Solar Energy, Vol. 62, No. 1, 1998, pp 63-68. [13]Funk P.A. “Evaluating the International Standard Procedure for Testing Solar Cooker Performance”. Solar Energy, Vol. 68, No.1, 2000, pp 1-7. [14]Bureau of Indian Standards (BIS) IS 13429: 1992. [15]Bureau of Indian Standards (BIS) IS 13429: 2000.