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a seminar report magnetic refrigeration
1. 1
A
Seminar
On
âMAGNETIC REFRIGERATIONâ
By
MR. HARDIK N KOTHIYA
Under The Guidance Of
Prof. J. R. MAHAJAN
Submitted In Partial Fulfillment of the Requirement For
Bachelor of Engineering (Mechanical)Degree
of
University of Pune
Department of Mechanical Engineering
Late G.N. SapkalCollege of Engineering,
Anjaneri, Nashik-422212
2013-2014
2. 2
Kalyani Charitable Trustâs
Late G. N. Sapkal College of Engineering
Sapkal Knowledge Hub, Kalyani Hills, Anjaneri, Trimbakeshwar Road,
Nashik â 422 212, Maharashtra State, India
CERTIFICATE
This is to certify that Mr. HARDIK N KOTHIYAhas successfully
completed his Seminaron the topicâMAGNETIC REFRIGERATIONâ,
under the able guidance of Prof. J. R. MAHAJANtowards the partial
fulfillment ofThird YearofMechanical Engineering as laid down
byUniversity of Pune during academic year 2013-14.
Prof. Prof. T.Y. Badgujar
[Seminar Guide] [ H.O.D. Mechanical ]
Dr. Basavaraj S. Balapgol
[Examiner] Principal
3. 3
CONTENT
ACKNOWLEDGEMENT
ABSTRACT
INDEX
Sr.
No.
Description Page
No.
1 Introduction 7
2 History 8
3 Refrigeration 9
3.1 Magnetic Refrigeration 9
4 Objective Of Magnetic Refrigeration 10
5 Magneto-caloric Effect 10
6 Working Of Magnetic Refrigeration 12
6.1 Magnetic Refrigeration System 12
6.2 Refrigeratorâs Configuration 13
7 Comparison Between Magnetic Refrigeration
& Conventional Refrigeration
14
8 Components 16
9 Application 17
9.1 A Rotary AMR Liquefier 17
9.2 Future Application 17
10 Techinical Benefits 18
11 Advantages 18
12 Disadvantages 19
13 Current & Future Uses 20
14 Conclusion 21
15 Reference 21
4. 4
FIGURE INDEX
FIGURE NO. TITLE PAGE NO.
2.1 Emil Warburg Gabriel 8
5.1 Magneto-Caloric Effect 11
5.2 Process of Magneto-Caloric Effect 11
6.1 Flow Process Diagram A 12
6.2 Flow Process Diagram B 13
7.1
Comparison Between Magnetic
Refrigeration & Conventional Refrigeration
14
7.2
Refrigeration Cycle For Conventional Gas
Compression & Magnetic Refrigeration
15
8.1 Components 16
9.1 A Rotary AMR Liquefier 17
5. 5
ACKNOWLEDGEMENT
I take this opportunity to express our deep sense of gratitude and respecttowards
our guide MR. J. R. MAHAJAN, Department of Mechanical Engineering,Late G N
Sapkal College Of Engineering , NASHIK. I am very much indebted to his for the
generosity, expertise and guidance; I have received from him while collecting data on this
seminar and throughout our studies. Without his support and timely guidance,the
completion of my seminar would have seemed a far fetched dream. In this respect I find
ourselves lucky to have his as our guide. He has guided us not only with the subject
matter, but also taught us the proper style and technique of working and presentation. It is
a great pleasure for me to express my gratitude towards those who are involved in the
completion of my seminar report. I whole-heartedly thank to our HOD Mr. T. Y.
BADGUJAR for their guidance. I am also indebted to all Sr. Engineers and others who
gave me their valuable time and guidance. The various information and sources I used
during my report completion findplace in my report.
I am also grateful to Senior Seminar Coordinators respected sirâs.
HARDIK N KOTHIYA
III year, VSem
Deptt. Of Mechanical Engineering (L.G.N.S.COE, Nashik) Magnetic Refrigeration
6. 6
ABSTRACT
The objective of this effort is to study the Magnetic Refrigeration which uses solid
materials asthe refrigerant. These materials demonstrate the unique property known as
magneto caloric effect, which means that they increase and decrease in temperature
whenmagnetized/demagnetized. This effect has been observed for many years and was
used for cooling near absolute zero. Recently materials are being developed which have
sufficient temperature and entropy change to make them useful for a wide range
temperature applications.
Magnetic refrigeration is an emerging technology that exploits the magneto-
caloric effectfound in solid state refrigerants. The combination of solid-state refrigerants,
water based heat transfer fluids and high efficiency leads to environmentally desirable
products with minimal contribution to global warming. Among the numerous application
of refrigeration technology air conditioning applications provide the largest aggregate
cooling power and use of the greatest quantity of electric energy.
7. 7
1. INTRODUCTION
Refrigeration is the process of removing heat from matter which may be a solid, a
liquid, or agas. Removing heatfrom the matter cools it, or lowers its temperature. In the
mechanical refrigeration a refrigerant is a substance capable of transferring heat that it
absorbs at low temperatures and pressures to a condensing medium; inthe region of
transfer, the refrigerant is at higher temperatures and pressures. By means of expansion,
compression, and a cooling medium, such as air or water, the refrigerant removes heat
from a substance and transfers it to the cooling medium.
Our society is highly dependent on reliable cooling technology. Refrigeration
iscritical toour health and the global economy. Consumer application includes air
conditioning, food preservation, air dehumidification, beverage dispensing and ice
making without refrigerant ion the food supply wood still be seasonal and limited to
locally produced non-perishable items.
Modern refrigeration is almost entirely based on a compression/
expansionrefrigerationcycle. It is a mature, reliable & relatively low cost technology.
Over the years ,all parts of a conventional refrigerator were considerably improved due to
extended research and development efforts. Furthermore, some liquids used as
refrigerants arehazardous chemicals, while other eventually escape into the environment
contributingtowards ozone layer depletion and global warming and therefore,
conventionalrefrigeration ultimately promotes deleterious trends in the global climate.
Magnetic refrigerator, which has advantages in refrigeration efficiency, reliability,
lownoise and environmental friendliness with respect to the conventional gas
refrigerators, is becoming a promising technology to replace the conventional technique.
The development of the magnetic material, magnetic refrigeration cycles, magnetic field
and the refrigerator of room temperature magnetic refrigeration is introduced.
8. 8
2. HISTORY
Fig. 2.1Emil WarburgGabriel
The effect was discovered in pure iron in 1881 by E. Warburg. Originally, the
cooling effect varied between 0.5 to 2 K/T. Major advances first appeared in the late
1920s when cooling via adiabatic demagnetization was independently proposed by two
scientists: Debye (1926) and Giauque(1927).
The process was demonstrated a few years later when Giauque and MacDougall in
1933used it to reach a temperature of 0.25 K. Between 1933 and 1997, a number of
advances in utilization of the MCE for cooling occurred.
This cooling technology was first demonstrated experimentally by chemist Nobel
Laureate William F. Giauque and his colleague Dr. D.P. MacDougall in 1933 for
cryogenic purposes (they reached 0.25 K) In 1997, the first near room temperature proof
of concept magnetic refrigerator was demonstrated by Prof. Karl A. Gschneidner, Jr. by
the Iowa State University at Ames Laboratory. This event attracted interest from
scientists and companies worldwide that started developing new kinds of room
temperature materials and magnetic refrigerator designs.
Refrigerators based on the magneto caloric effect have been demonstrated in
laboratories, usingmagnetic fields starting at 0.6 T up to 10 teslas. Magnetic fields above
2 T are difficult to produce with permanent magnets and are produced by a
superconducting magnet (1 tesla is about 20,000 times the Earth's magnetic field).
9. 9
3.REFRIGERATION
Refrigeration is the process of removing heat from an enclosed space, or from a
substance, andmoving it to a place where it is unobjectionable. The primary purpose of
refrigeration is lowering the temperature of the enclosed space or substance and then
maintaining that lower temperature. The term cooing refers generally to any natural or
artificial process by which heat is dissipated. The process of artificially producing
extreme cold temperatures is referred to as cryogenics. Cold is the absence of heat, hence
in order to decrease a temperature, one âremoves heat", rather than "adding cold." In
order to satisfy the Second Law of Thermodynamics, some form of work must
be performed to accomplish this. This work is traditionally done by mechanical work but
can also be done by magnetism, laser or other means.
3.1MAGNETIC REFRIGERATION
Magnetic refrigeration, or adiabatic demagnetization, is a cooling technology
based on themagneto caloric effect, an intrinsic property of magnetic solids. The
refrigerant is often a paramagnetic salt, such as cerium magnesium nitrate. The active
magnetic dipoles in this case are those of the electron shells of the paramagnetic atoms.
A strong magnetic field is applied to the refrigerant, forcing its various magnetic
dipolesto align and putting these degrees of freedom of the refrigerant into a state of
lowered entropy. A heat sink then absorbs the heat released by the refrigerant due to its
loss of entropy. Thermal contact with the heat sink is then broken so that the system is
insulated, and the magnetic field is switched off. This increases the heat capacity of the
refrigerant, thus decreasing its temperature below the temperature of the heat sink.
Because few materials exhibit the needed properties at room temperature, applications
have so far been limited to cryogenics and research.
10. 10
4. OBJECTIVES OF MAGNETIC REFRIGERATION
To develop more efficient and cost effective small scale H2 liquefiers as an
alternative tovapor-compression cycles using magnetic refrigeration. With the help of
magnetic refrigeration our objective is to solve the problem of hydrogen storage as it
ignites on a very low temperature. Hydrogen Research Institute (HRI) is studying it
with the help of magnetic refrigeration. We provide the cooling for the hydrogen storage
by liquefying it.
The hydrogen can be liquefied at a low temperature and the low temperature is
achieved with the help of magnetic refrigeration.Thus, the magnetic refrigeration also
provides a method to store hydrogen by liquefying it. The term used for such a device is
magnetic liquefier.
5. MAGNETO CALORIC EFFECT
The Magneto caloric effect (MCE, from magnet and calorie) is a magneto-
thermodynamicphenomenon in which a reversible change in temperature of a suitable
material is caused by exposing the material to a changing magnetic field. This is also
known as adiabaticdemagnetization by low temperature physicists, due to the
application of the process specifically to affect a temperature drop. In that part of the
overall refrigeration process, a decrease in the strength of an externally applied magnetic
field allows the magnetic domains of a Chosen (magneto caloric) material to become
disoriented from the magnetic field by the agitating Action of the thermal energy
(phonons) present in the material. If the material is isolated so that no energy is allowed
to (e) migrate into the material during this time (i.e. an adiabatic process), the temperature
drops as the domains absorb the thermal energy to perform their reorientation.
One of the most notable examples of the magneto caloric effect is in the
chemicalelement gadolinium and some of its alloys. Gadolinium's temperature is
observed to increase when it enters certain magnetic fields. When it leaves the magnetic
11. 11
field, the temperature returns to normal. The effect is considerably stronger for the
gadolinium alloy Gd5 (Si2Ge2). Praseodymium alloyed with nickel (Pr Ni 5) has such a
strong magneto caloric effect that it has allowed scientists to approach within one
thousandth of a degree of absolute zero. Magnetic Refrigeration is also called as
Adiabatic Magnetization.
Fig. 5.1 Magneto-Caloric Effect
Fig. 5.2 Process of Magneto-Caloric Effect
12. 12
1. WORKING OF MAGNETIC REFRIGERATION SYSTEM
6.1 Magnetic Refrigeration system : -
Consists of two beds containing spherical powder of Gadolinium with water being
usedas the heat transfer fluid. The magnetic field for this system is 5 Wb/m2, providing a
temperature span of 38 K. The process flow diagram for the magnetic refrigeration
system is shown in Fig.
Fig.6.1 Flow process diagram A
A mixture of water and ethanol serves as the heat transfer fluid for the system.
The fluidfirst passes through the hot heat exchanger, which uses air to transfer heat to the
atmosphere. The fluid then passes through the copper plates attached to the no
magnetized cooler-magneto caloric beds and loses heat. A fan blows air over this cold
fluid into the freezer to keep the freezer temperature at approximately 0°F. The heat
transfer fluid then gets heated up to 80°F, as it passes through the copper plates adjoined
by the magnetized warmer magneto caloric beds, where it continues to cycle around the
loop. However, the magneto caloric beds simultaneously move up and down, into and out
of the magnetic field. The temperature of the refrigerator section is kept around 39°F.
6.2 Refrigerator Configuration :-
13. 13
The typical household refrigerator has an internal volume of 165-200 litres, where
thefreezer represents approximately 30% of this volume. Freezers are designed to
maintain at temperature of 0°F. Refrigerators maintain a temperature of 39°F. The
refrigerator will be insulated with polyurethane foam, one of the most common forms of
insulation available. The refrigerator is kept cool by forcing cold air from the freezer into
the refrigerator by using a small fan.
Fig. 6.2 Flow process diagram B
The control system for maintaining the desired internal temperatures consists of
twothermostats with on/off switches. The freezer thermostat regulates the temperature by
turning the compressor off when the temperature gets below 0°F. A second thermostat
regulates the fan that cools the refrigerator to 39°F. To maintain a frost-free environment
in the freezer, a defrost timer will send power to a defrost heater on the coils for a fifteen
minute time period every eight hours. In the first six minutes, the walls of the freezer will
be defrosted. The water will then drain into a pan at the base of the refrigerator. The next
nine minutes involve the safety factor of not reaching a temperature in the freezer that is
too high. Also, a safety thermostat keeps the liquid water from freezing as it drains.
The heat transfer fluid for the magnetic refrigeration system is a liquid alcohol
watermixture. The mixture used in the design consists of 60 % ethanol and 40 % water.
This mixture has a freezing point of â40°F, assuring that the mixture does not freeze at
operatingtemperatures. This heat transfer fluid is cheaper than traditional refrigerants and
also eliminatesthe environmental damage produced from these refrigerants.
14. 14
7. COMPARISON BETWEEN MAGNETIC REFRIGERATION
AND CONVENTIONAL REFRIGERATION
Fig. 7.1Comparison between Magnetic Refrigeration and Conventional Refrigeration
In Figure 2 the four basic steps of a conventional gascompression/ Expansion
refrigerationprocess are shown. These are a compression of a gas, extraction of heat,
Expansion of the gas, and injection of heat. The two Process steps extraction of heat and
expansion are Responsible for a cooling process in two steps. The main Cooling usually
occurs through the expansion of the gas.
The steps of a magnetic refrigeration process are Analogous. By comparing a with
b, inFigure.2 one can see That instead of compression of a gas, a magnetocaloric Material
is moved into a magnetic field and that instead of Expansion it is moved out of the field.
As explained in the Previous section, these processes change the temperature Of the
material and heat may be extracted, respectively Injected just as in the conventional
process. There are Some differencesbetween the two processes. The heat Injection and
rejection in a gaseous refrigerant is a ratherFast process, because turbulent motion
15. 15
transports heat Very fast. Unfortunately, this is not the case in the solid Magneto-caloric
materials. Here, the transport mechanism For heat is slow molecular diffusion. Therefore,
at present fi Ligree porous structures are considered to be the best Solution to overcome
this problem. The small distances From the central regions of the material to an adjacent
fluid Domain, where a heat transport fluid captures the heat and Transports it out of the
material, are ideal to make the Magnetic cooling process faster. Furthermore, the not very
Large adiabatic temperature differences of magneto-caloric Materials will require more
often a design of cascade or Regenerative magnetic refrigerators than in conventional
Refrigerators and hence require additional heat transfer Steps. In the is the conventional
gascompression Process is driven by continuously repeating The four different basic
processes shown and is the Magnetic refrigeration cycle comparison. Compression is
Replaced by adiabatic magnetization and expansion by Adiabatic demagnetization.
Fig. 7.2 Refrigeration cycles for conventional gas compression and magnetic refrigeration
8. COMPONENTS
16. 16
Components required for construction :-
Fig. 8.1Components
1. Magnets : -
Magnets are the main functioning element of the magnetic refrigeration. Magnets
providethe magnetic field to the material so that they can lose or gain the heat to the
surrounding and from the space to be cooled respectively.
2. Hot Heat Exchanger : -
The hot heat exchanger absorbs the heat from the material used and gives off to
thesurrounding. It makes the transfer of heat much effective.
3. Cold Heat Exchanger :-
The cold heat exchanger absorbs the heat from the space to be cooled and gives it
to themagnetic material. It helps to make the absorption of heat effective.
4. Drive : -
Drive provides the right rotation to the heat to rightly handle it. Due to this heat
flows inthe right desired direction.
5. Magneto caloric Wheel : -
It forms the structure of the whole device. It joins both the two magnets to work properly.
9. APPLICATIONS
17. 17
9.1 A rotary AMR liquefier :-
The Cryofuel Systems Group is developing an AMR refrigerator for the purpose
of liquefyingnatural gas. A rotary configuration is used to move magnetic material into
and out of a superconducting magnet. This technology can also be extended to the
liquefaction of hydrogen.
Fig. 9.1 A Rotary AMR liquefier
9.2 Future Applications:-
In general, at the present stage of the development of magnetic refrigerators with
permanentmagnets, hardly any freezing applications are feasible. These results, because
large temperature spans occur between the heat source and the heat sink. Such are used
for freezing, e.g. in cooling plants in the food industry or in large marine freezing
applications. Some of the future applications are:
1. Magnetic household refrigeration appliances
2. Magnetic cooling and air conditioning in buildings and houses
3. Central cooling system
4. Refrigeration in medicine
5. Cooling in food industry and storage
6. Cooling in transportation
7. Cooling of electronics
10.TECHNICAL BENEFITS
18. 18
2. High efficiency: - As the magneto caloric effect is highly reversible, the thermo
dynamicefficiency of the magnetic refrigerator is high. It is somewhat 50% more
than Vapor Compression cycle.
3. Reduced operating cost: - As it eliminates the most inefficient part of todayâs
refrigerator i.e.comp. The cost reduces as a result.
4. Compactness: - It is possible to achieve high energy density compact device. It is
due to thereason that in case of magnetic refrigeration the working substance is a
solid material (say gadolinium) and not a gas as in case of vapor compression
cycles.
5. Reliability: - Due to the absence of gas, it reduces concerns related to the emission
into theatmosphere and hence is reliable one.
11. ADVANTAGES
1. Environmental friendly: - Conventional refrigerator use refrigerant that contains
CFC or HCFC, which have been linked to Ozone depletion and global warming.
Some refrigerant like ammonia are toxic and inflammable.
2. Low running and operating cost:-There is no compressor in magnetic
refrigerator, which is most inefficient and costlier part. This leads in less energy
consumption and hence low running cost.
3. Higher efficiency:-Because it eliminates the need to expand and compressed the
liquid, magnetic refrigerator consume less energy and can operate at 60%
efficiency.
4. Wide temperature span: - Operating temperature of magnetic refrigerator can
easily be changed over a wide range from about 30 k to 290 k without losing the
magneto-caloric effect.
19. 19
5. Reliability: - High energy density and more compact device, less moving parts as
compared to traditional system hence more reliable.
6. Quite operation: - This refrigerator unit is substantially quite than traditional
refrigeration system.
12. DISADVANTAGES
On the other hand, some disadvantages include:
1. The initial investment is more as compared with conventional refrigeration.
2. The magneto caloric materials are rare earth materials hence their availability also
addsup an disadvantage in MAGNETIC REFRIGERATION.
GMCE materials need to be developed to allow higher frequencies of rectilinear
androtary magnetic refrigerators.
3. Protection of electronic components from magnetic fields. But notice that they
are static, of short range and may be shielded
4. Permanent magnets have limited field strength. Electromagnets and
superconductingmagnets are (too) expensive.
5. Temperature changes are limited. Multi-stage machines lose efficiency through
the heattransfer between the stages.
6. Moving machines need high precision to avoid magnetic field reduction due to
gapsbetween the magnets and the magneto caloric material.
20. 20
13. CURRENT AND FUTURE USES
There are still some thermal and magnetic hysteresis problems to be solved for
these first-orderphase transition materials that exhibit the MCE to become really useful;
this is a subject of current research. A useful review on magneto caloric materials
published in 2005 is entitled "Recent developments in magneto caloric materials" by Dr.
Karl A. Gschneidner, .This effect is currently being explored to produce better
refrigeration techniques, especially for use in spacecraft. This technique is already used to
achieve cryogenic temperatures in the laboratory setting (below 10K). As an object
displaying MCE is moved into a magnetic field, the magnetic spins align, lowering the
entropy. Moving that object out of the field allows the object to increase its entropy by
absorbing heat from the environment and disordering the spins. In this way, heat can be
taken from one area to another. Should materials be found to display this effect near room
temperature, refrigeration without the need for compression may be possible, increasing
energy efficiency.
In addition, magnetic refrigeration could also be used in domestic refrigerators. In
2006, aresearch group led by Karl Sandeman at the University of Cambridge made a new
alloy, composed of cobalt, manganese, silicon and germanium that can be used for
magnetic refrigeration. This has made the use of the expensive material gadolinium
redundant, and made the creation of domestic magnetic refrigerators possible. The use of
this technology for domestic refrigerators though is very remote due to the high efficiency
of current Vapor-compression refrigeration in the range of 60% of Carnots efficiency.
Gas molecules are responsible for heat transfer, they absorb heat in the inner side of the
refrigerator by expanding and release this heat in the outside by condensing. The work
provided to do this work is a cheap and highly efficient compressor, driven by an electric
motor that is more than 80% efficient. This technology could eventually compete with
other cryogenic heat pumps for gas liquefaction purposes.
21. 21
14. CONCLUSION
If we say future perspectives of room temperature Magnetic Refrigeration; It can
be seen fromthe earlier Description that main progresses have been made in America.
However, with the continual phasic progresses of Room temperature magnetic
refrigeration, the whole world Hasaccelerated in the research. Nevertheless, it is notable
that main work is concentrated Oninvestigations of magnetic materials, lack of
Experimental explorations of magnetic refrigerator. From The former results achieved by
researchers, it can be seen. At the end of this study we can say;
1. It is a technology that has proven to be environmentally safe.
2. In order to make the magnetic refrigerator commercially Viable, scientists need to
know how to achieve larger temperature swings and also permanent magnets
which canproduce strong magnetic fields of order 10 tesla.
3. There are still some thermal and magnetic hysteresis problems to be Solved for
thematerials that exhibit the MCE to become really useful.
4. Magnetic materials available for room Temperature magnetic refrigeration are
mainlyGd, Gdsige alloys, mnas-like materials, perovskitelike Materials,
5. Materials under development for room Temparature magnetic refrigeration are
La(fexsi1-X)13 and La(Fe0.88Si0.12)13Hy
6. Excellent behavior of regeneration and heat Transfer is required It can be use
household refrigerator, central Cooling systems, room air conditioners and
Supermarket refrigeration applications.
7. This technology must be universalized worldwide.
22. 22
15. REFERENCES
1. http://en.wikipedia.org/wiki/Magnetic_refrigeration
2. http://www.scribd.com/doc/19537314/Magnetic-Refrigeration
3. Lounasmaa, experimental principles and methods, academic press
4. Richardson and Smith, experimental techniques in condensed matter physics at low
temperature, Addison Wesley (2003)
5. A text book on cryogenic engineering by V.J.Johnson
6. âRefrigeration and Air conditioningâ by Arora and Domkundwar
7. Magnetic Refrigeration, ASHRAE Journal (2007), by John Dieckmann, Kurt Roth and
James Brodrick