Suche senden
Hochladen
Collaborate 2012-capturing real-and_lasting_benefits_from_your_enterprise_assessment_management_e_am.
•
0 gefällt mir
•
203 views
Chain Sys Corporation
Folgen
For More Details Visit us: https://www.chainsys.com
Weniger lesen
Mehr lesen
Business
Technologie
Melden
Teilen
Melden
Teilen
1 von 5
Empfohlen
Operating a next generation utility driving performance through enterprise as...
Operating a next generation utility driving performance through enterprise as...
Kaizenlogcom
Oracle eAM Overview And Integration With E-Business Suite
Oracle eAM Overview And Integration With E-Business Suite
iWare Logic Technologies Pvt. Ltd.
Effect of erp system
Effect of erp system
Umashankar Utage
KPI
KPI
majesty380
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Ricky Smith CMRP, CMRT
Inplimentation of Oracle eAM
Inplimentation of Oracle eAM
Md.Imrul Hasan
Successful Implementation of ERP in a Large Organization
Successful Implementation of ERP in a Large Organization
Talib Imran
SAP EAM/PM Organization Structure
SAP EAM/PM Organization Structure
IITian Academy
Empfohlen
Operating a next generation utility driving performance through enterprise as...
Operating a next generation utility driving performance through enterprise as...
Kaizenlogcom
Oracle eAM Overview And Integration With E-Business Suite
Oracle eAM Overview And Integration With E-Business Suite
iWare Logic Technologies Pvt. Ltd.
Effect of erp system
Effect of erp system
Umashankar Utage
KPI
KPI
majesty380
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Ricky Smith CMRP, CMRT
Inplimentation of Oracle eAM
Inplimentation of Oracle eAM
Md.Imrul Hasan
Successful Implementation of ERP in a Large Organization
Successful Implementation of ERP in a Large Organization
Talib Imran
SAP EAM/PM Organization Structure
SAP EAM/PM Organization Structure
IITian Academy
oracle enterprise asset management ppt
oracle enterprise asset management ppt
Ejaz Hussain
SAP EAM Maintenance organisation structure
SAP EAM Maintenance organisation structure
IITian Academy
Importance and Impact of ERP Systems on Industry
Importance and Impact of ERP Systems on Industry
Baker Khader Abdallah, PMP
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Chary Kandukuri
Electronic Batch Records
Electronic Batch Records
Jason Corder
How to find_information_on_sap_eam
How to find_information_on_sap_eam
Nguyen Hai
pravin_pate_CV_SAP plant maintenance - Copy
pravin_pate_CV_SAP plant maintenance - Copy
pravin pate
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
ARC Advisory Group
Enterprise Asset Management Suite
Enterprise Asset Management Suite
Infor
MES (Manufacturing Execution System) Pocket Guide
MES (Manufacturing Execution System) Pocket Guide
Vera Leonik-Shilyaeva
Enterprise resource planning system
Enterprise resource planning system
Jas Soloria
Arrelic Services | APM
Arrelic Services | APM
Arrelic
ISPM Equipment Warranty Solution for SAP
ISPM Equipment Warranty Solution for SAP
Tony Ciliberti PE
ERP implementation
ERP implementation
Sourabh Jain
SAP CBM
SAP CBM
vvnalla
ERP Performance Management and Automatic Scheduling for the Digital Factory
ERP Performance Management and Automatic Scheduling for the Digital Factory
Götz-Andreas Kemmner
Erp failure-foxmeyer
Erp failure-foxmeyer
A P
Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2
gabrielsyst
Infor EAM ASE
Infor EAM ASE
ricardorodalves
Actividades acuáticas IES Las Llamas. Santander
Actividades acuáticas IES Las Llamas. Santander
Ignacio Antolín Ruiz
Query-Driven Incremental Synchronization of View Models
Query-Driven Incremental Synchronization of View Models
Daniel Varro
Towards a Federated Architecture for Change Management
Towards a Federated Architecture for Change Management
Habermann Frank
Weitere ähnliche Inhalte
Was ist angesagt?
oracle enterprise asset management ppt
oracle enterprise asset management ppt
Ejaz Hussain
SAP EAM Maintenance organisation structure
SAP EAM Maintenance organisation structure
IITian Academy
Importance and Impact of ERP Systems on Industry
Importance and Impact of ERP Systems on Industry
Baker Khader Abdallah, PMP
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Chary Kandukuri
Electronic Batch Records
Electronic Batch Records
Jason Corder
How to find_information_on_sap_eam
How to find_information_on_sap_eam
Nguyen Hai
pravin_pate_CV_SAP plant maintenance - Copy
pravin_pate_CV_SAP plant maintenance - Copy
pravin pate
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
ARC Advisory Group
Enterprise Asset Management Suite
Enterprise Asset Management Suite
Infor
MES (Manufacturing Execution System) Pocket Guide
MES (Manufacturing Execution System) Pocket Guide
Vera Leonik-Shilyaeva
Enterprise resource planning system
Enterprise resource planning system
Jas Soloria
Arrelic Services | APM
Arrelic Services | APM
Arrelic
ISPM Equipment Warranty Solution for SAP
ISPM Equipment Warranty Solution for SAP
Tony Ciliberti PE
ERP implementation
ERP implementation
Sourabh Jain
SAP CBM
SAP CBM
vvnalla
ERP Performance Management and Automatic Scheduling for the Digital Factory
ERP Performance Management and Automatic Scheduling for the Digital Factory
Götz-Andreas Kemmner
Erp failure-foxmeyer
Erp failure-foxmeyer
A P
Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2
gabrielsyst
Infor EAM ASE
Infor EAM ASE
ricardorodalves
Was ist angesagt?
(19)
oracle enterprise asset management ppt
oracle enterprise asset management ppt
SAP EAM Maintenance organisation structure
SAP EAM Maintenance organisation structure
Importance and Impact of ERP Systems on Industry
Importance and Impact of ERP Systems on Industry
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Has MES Reached Maturity in the Pharmaceutical & Medical Devices Industry...?
Electronic Batch Records
Electronic Batch Records
How to find_information_on_sap_eam
How to find_information_on_sap_eam
pravin_pate_CV_SAP plant maintenance - Copy
pravin_pate_CV_SAP plant maintenance - Copy
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
Conoco on Path to Reliability Centered Loop Management: Enhancing ROA on the Way
Enterprise Asset Management Suite
Enterprise Asset Management Suite
MES (Manufacturing Execution System) Pocket Guide
MES (Manufacturing Execution System) Pocket Guide
Enterprise resource planning system
Enterprise resource planning system
Arrelic Services | APM
Arrelic Services | APM
ISPM Equipment Warranty Solution for SAP
ISPM Equipment Warranty Solution for SAP
ERP implementation
ERP implementation
SAP CBM
SAP CBM
ERP Performance Management and Automatic Scheduling for the Digital Factory
ERP Performance Management and Automatic Scheduling for the Digital Factory
Erp failure-foxmeyer
Erp failure-foxmeyer
Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2
Infor EAM ASE
Infor EAM ASE
Andere mochten auch
Actividades acuáticas IES Las Llamas. Santander
Actividades acuáticas IES Las Llamas. Santander
Ignacio Antolín Ruiz
Query-Driven Incremental Synchronization of View Models
Query-Driven Incremental Synchronization of View Models
Daniel Varro
Towards a Federated Architecture for Change Management
Towards a Federated Architecture for Change Management
Habermann Frank
UDL/AT
UDL/AT
crystalr0se
Prevodnica en
Prevodnica en
qadir1
Zumbara services snapshot
Zumbara services snapshot
Jenny Vandyke
Alma de n._
Alma de n._
Mario Maldonado Riva Maldonado
History of australia
History of australia
o_oliwia97
Presentación1
Presentación1
solipaagustiniano
f-3D-superficies-apuntes
f-3D-superficies-apuntes
Diana Rodriguez Barros
Udl
Udl
doleksiw
15 de septiembre
15 de septiembre
juan vazquez
Industrial Microcontroller Based Neural Network Controlled Autonomous Vehicle
Industrial Microcontroller Based Neural Network Controlled Autonomous Vehicle
IJMER
Freemasonry 132 st.johns day among the creek
Freemasonry 132 st.johns day among the creek
ColinJxxx
Online Learning
Online Learning
ashleysroczynski
SA02 - User and Password Management Techniques
SA02 - User and Password Management Techniques
Maintenance Connection
Mona lisa
Mona lisa
وحید خزایی نژاد
Reunião com Gestores
Reunião com Gestores
LourdesMatos
Lección 9 | Nuestra Misión | Escuela Sabática Tercer trimestre 2014
Lección 9 | Nuestra Misión | Escuela Sabática Tercer trimestre 2014
jespadill
Year 11 presentation evening
Year 11 presentation evening
mrverney
Andere mochten auch
(20)
Actividades acuáticas IES Las Llamas. Santander
Actividades acuáticas IES Las Llamas. Santander
Query-Driven Incremental Synchronization of View Models
Query-Driven Incremental Synchronization of View Models
Towards a Federated Architecture for Change Management
Towards a Federated Architecture for Change Management
UDL/AT
UDL/AT
Prevodnica en
Prevodnica en
Zumbara services snapshot
Zumbara services snapshot
Alma de n._
Alma de n._
History of australia
History of australia
Presentación1
Presentación1
f-3D-superficies-apuntes
f-3D-superficies-apuntes
Udl
Udl
15 de septiembre
15 de septiembre
Industrial Microcontroller Based Neural Network Controlled Autonomous Vehicle
Industrial Microcontroller Based Neural Network Controlled Autonomous Vehicle
Freemasonry 132 st.johns day among the creek
Freemasonry 132 st.johns day among the creek
Online Learning
Online Learning
SA02 - User and Password Management Techniques
SA02 - User and Password Management Techniques
Mona lisa
Mona lisa
Reunião com Gestores
Reunião com Gestores
Lección 9 | Nuestra Misión | Escuela Sabática Tercer trimestre 2014
Lección 9 | Nuestra Misión | Escuela Sabática Tercer trimestre 2014
Year 11 presentation evening
Year 11 presentation evening
Ähnlich wie Collaborate 2012-capturing real-and_lasting_benefits_from_your_enterprise_assessment_management_e_am.
Viziya
Viziya
AarathiManokaran
346135
346135
C Beltrame, MBA, PMP, ITIL
ERP implementation at steel mill
ERP implementation at steel mill
Asher Jawad
White Paper EAM2.0
White Paper EAM2.0
Amul Patel
Reinvent Your Business With Enterprise Asset Management
Reinvent Your Business With Enterprise Asset Management
Ashish Saxena
How to Optimize ERP Upgrades
How to Optimize ERP Upgrades
LindaWatson19
"Erp implementation at Tata Steel" XIMB
"Erp implementation at Tata Steel" XIMB
Rahul Singh Chauhan
Mellor Consulting Group approach toward a BKM OEE deployment
Mellor Consulting Group approach toward a BKM OEE deployment
Mellor Consulting Group
EAM Overview
EAM Overview
Baker Khader Abdallah, PMP
What is Lean Maintenance
What is Lean Maintenance
Ricky Smith CMRP, CMRT
RakeshDhanani
RakeshDhanani
Rakesh Dhanani
Operational Analytics and AIM The Foundation for Operational Excellence in Pr...
Operational Analytics and AIM The Foundation for Operational Excellence in Pr...
Rolta
The Critical KPI to drive Manufacturing Productivity
The Critical KPI to drive Manufacturing Productivity
Jason Corder
OEE - The Critical KPI to Drive Manufacturing Productivity
OEE - The Critical KPI to Drive Manufacturing Productivity
Parsec_Automation_Corp
Oracle SCM Cloud ERP Solution
Oracle SCM Cloud ERP Solution
Tony Sebastian
The Critical KPI to Drive Manufacturing Productivity
The Critical KPI to Drive Manufacturing Productivity
Corey Vodvarka
Customized Low-cost Excel-based IT Solutions 090602
Customized Low-cost Excel-based IT Solutions 090602
brentt13ugler
Viziya
Viziya
AarathiManokaran
Collaborate 2012-business data transformation and consolidation
Collaborate 2012-business data transformation and consolidation
Chain Sys Corporation
Collaborate 2012-business data transformation and consolidation for a global ...
Collaborate 2012-business data transformation and consolidation for a global ...
Chain Sys Corporation
Ähnlich wie Collaborate 2012-capturing real-and_lasting_benefits_from_your_enterprise_assessment_management_e_am.
(20)
Viziya
Viziya
346135
346135
ERP implementation at steel mill
ERP implementation at steel mill
White Paper EAM2.0
White Paper EAM2.0
Reinvent Your Business With Enterprise Asset Management
Reinvent Your Business With Enterprise Asset Management
How to Optimize ERP Upgrades
How to Optimize ERP Upgrades
"Erp implementation at Tata Steel" XIMB
"Erp implementation at Tata Steel" XIMB
Mellor Consulting Group approach toward a BKM OEE deployment
Mellor Consulting Group approach toward a BKM OEE deployment
EAM Overview
EAM Overview
What is Lean Maintenance
What is Lean Maintenance
RakeshDhanani
RakeshDhanani
Operational Analytics and AIM The Foundation for Operational Excellence in Pr...
Operational Analytics and AIM The Foundation for Operational Excellence in Pr...
The Critical KPI to drive Manufacturing Productivity
The Critical KPI to drive Manufacturing Productivity
OEE - The Critical KPI to Drive Manufacturing Productivity
OEE - The Critical KPI to Drive Manufacturing Productivity
Oracle SCM Cloud ERP Solution
Oracle SCM Cloud ERP Solution
The Critical KPI to Drive Manufacturing Productivity
The Critical KPI to Drive Manufacturing Productivity
Customized Low-cost Excel-based IT Solutions 090602
Customized Low-cost Excel-based IT Solutions 090602
Viziya
Viziya
Collaborate 2012-business data transformation and consolidation
Collaborate 2012-business data transformation and consolidation
Collaborate 2012-business data transformation and consolidation for a global ...
Collaborate 2012-business data transformation and consolidation for a global ...
Mehr von Chain Sys Corporation
Neoaug 2013 critical success factors for data quality management-chain-sys-co...
Neoaug 2013 critical success factors for data quality management-chain-sys-co...
Chain Sys Corporation
Oracle Open World Presentation 2012
Oracle Open World Presentation 2012
Chain Sys Corporation
Collaborate 2012 - the never ending road of project management presentation c...
Collaborate 2012 - the never ending road of project management presentation c...
Chain Sys Corporation
Collaborate 2012 - enterprise tools for ebs on ec2 - ppt
Collaborate 2012 - enterprise tools for ebs on ec2 - ppt
Chain Sys Corporation
Collaborate 2012-critical success factors for data quality management - ppt
Collaborate 2012-critical success factors for data quality management - ppt
Chain Sys Corporation
Collaborate 2012-business data transformation and consolidation for a global ...
Collaborate 2012-business data transformation and consolidation for a global ...
Chain Sys Corporation
Collaborate 2012-accelerated-business-data-validation-and-managemet
Collaborate 2012-accelerated-business-data-validation-and-managemet
Chain Sys Corporation
Mehr von Chain Sys Corporation
(7)
Neoaug 2013 critical success factors for data quality management-chain-sys-co...
Neoaug 2013 critical success factors for data quality management-chain-sys-co...
Oracle Open World Presentation 2012
Oracle Open World Presentation 2012
Collaborate 2012 - the never ending road of project management presentation c...
Collaborate 2012 - the never ending road of project management presentation c...
Collaborate 2012 - enterprise tools for ebs on ec2 - ppt
Collaborate 2012 - enterprise tools for ebs on ec2 - ppt
Collaborate 2012-critical success factors for data quality management - ppt
Collaborate 2012-critical success factors for data quality management - ppt
Collaborate 2012-business data transformation and consolidation for a global ...
Collaborate 2012-business data transformation and consolidation for a global ...
Collaborate 2012-accelerated-business-data-validation-and-managemet
Collaborate 2012-accelerated-business-data-validation-and-managemet
Kürzlich hochgeladen
PHX May 2024 Corporate Presentation Final
PHX May 2024 Corporate Presentation Final
PanhandleOilandGas
Arti Languages Pre Seed Teaser Deck 2024.pdf
Arti Languages Pre Seed Teaser Deck 2024.pdf
will854175
Lucknow Housewife Escorts by Sexy Bhabhi Service 8250092165
Lucknow Housewife Escorts by Sexy Bhabhi Service 8250092165
meghakumariji156
Horngren’s Cost Accounting A Managerial Emphasis, Canadian 9th edition soluti...
Horngren’s Cost Accounting A Managerial Emphasis, Canadian 9th edition soluti...
ssuserf63bd7
Al Mizhar Dubai Escorts +971561403006 Escorts Service In Al Mizhar
Al Mizhar Dubai Escorts +971561403006 Escorts Service In Al Mizhar
allensay1
Pre Engineered Building Manufacturers Hyderabad.pptx
Pre Engineered Building Manufacturers Hyderabad.pptx
Roofing Contractor
New 2024 Cannabis Edibles Investor Pitch Deck Template
New 2024 Cannabis Edibles Investor Pitch Deck Template
CannaBusinessPlans
Unveiling Falcon Invoice Discounting: Leading the Way as India's Premier Bill...
Unveiling Falcon Invoice Discounting: Leading the Way as India's Premier Bill...
Falcon Invoice Discounting
Falcon Invoice Discounting: Unlock Your Business Potential
Falcon Invoice Discounting: Unlock Your Business Potential
Falcon investment
Call 7737669865 Vadodara Call Girls Service at your Door Step Available All Time
Call 7737669865 Vadodara Call Girls Service at your Door Step Available All Time
gargpaaro
Berhampur Call Girl Just Call 8084732287 Top Class Call Girl Service Available
Berhampur Call Girl Just Call 8084732287 Top Class Call Girl Service Available
pr788182
Nashik Call Girl Just Call 7091819311 Top Class Call Girl Service Available
Nashik Call Girl Just Call 7091819311 Top Class Call Girl Service Available
pr788182
Marel Q1 2024 Investor Presentation from May 8, 2024
Marel Q1 2024 Investor Presentation from May 8, 2024
Marel
Escorts in Nungambakkam Phone 8250092165 Enjoy 24/7 Escort Service Enjoy Your...
Escorts in Nungambakkam Phone 8250092165 Enjoy 24/7 Escort Service Enjoy Your...
meghakumariji156
Organizational Transformation Lead with Culture
Organizational Transformation Lead with Culture
Seta Wicaksana
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
Admir Softic
Getting Real with AI - Columbus DAW - May 2024 - Nick Woo from AlignAI
Getting Real with AI - Columbus DAW - May 2024 - Nick Woo from AlignAI
Tim Wilson
Falcon Invoice Discounting: Empowering Your Business Growth
Falcon Invoice Discounting: Empowering Your Business Growth
Falcon investment
joint cost.pptx COST ACCOUNTING Sixteenth Edition ...
joint cost.pptx COST ACCOUNTING Sixteenth Edition ...
NadhimTaha
CROSS CULTURAL NEGOTIATION BY PANMISEM NS
CROSS CULTURAL NEGOTIATION BY PANMISEM NS
panmisemningshen123
Kürzlich hochgeladen
(20)
PHX May 2024 Corporate Presentation Final
PHX May 2024 Corporate Presentation Final
Arti Languages Pre Seed Teaser Deck 2024.pdf
Arti Languages Pre Seed Teaser Deck 2024.pdf
Lucknow Housewife Escorts by Sexy Bhabhi Service 8250092165
Lucknow Housewife Escorts by Sexy Bhabhi Service 8250092165
Horngren’s Cost Accounting A Managerial Emphasis, Canadian 9th edition soluti...
Horngren’s Cost Accounting A Managerial Emphasis, Canadian 9th edition soluti...
Al Mizhar Dubai Escorts +971561403006 Escorts Service In Al Mizhar
Al Mizhar Dubai Escorts +971561403006 Escorts Service In Al Mizhar
Pre Engineered Building Manufacturers Hyderabad.pptx
Pre Engineered Building Manufacturers Hyderabad.pptx
New 2024 Cannabis Edibles Investor Pitch Deck Template
New 2024 Cannabis Edibles Investor Pitch Deck Template
Unveiling Falcon Invoice Discounting: Leading the Way as India's Premier Bill...
Unveiling Falcon Invoice Discounting: Leading the Way as India's Premier Bill...
Falcon Invoice Discounting: Unlock Your Business Potential
Falcon Invoice Discounting: Unlock Your Business Potential
Call 7737669865 Vadodara Call Girls Service at your Door Step Available All Time
Call 7737669865 Vadodara Call Girls Service at your Door Step Available All Time
Berhampur Call Girl Just Call 8084732287 Top Class Call Girl Service Available
Berhampur Call Girl Just Call 8084732287 Top Class Call Girl Service Available
Nashik Call Girl Just Call 7091819311 Top Class Call Girl Service Available
Nashik Call Girl Just Call 7091819311 Top Class Call Girl Service Available
Marel Q1 2024 Investor Presentation from May 8, 2024
Marel Q1 2024 Investor Presentation from May 8, 2024
Escorts in Nungambakkam Phone 8250092165 Enjoy 24/7 Escort Service Enjoy Your...
Escorts in Nungambakkam Phone 8250092165 Enjoy 24/7 Escort Service Enjoy Your...
Organizational Transformation Lead with Culture
Organizational Transformation Lead with Culture
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
Dr. Admir Softic_ presentation_Green Club_ENG.pdf
Getting Real with AI - Columbus DAW - May 2024 - Nick Woo from AlignAI
Getting Real with AI - Columbus DAW - May 2024 - Nick Woo from AlignAI
Falcon Invoice Discounting: Empowering Your Business Growth
Falcon Invoice Discounting: Empowering Your Business Growth
joint cost.pptx COST ACCOUNTING Sixteenth Edition ...
joint cost.pptx COST ACCOUNTING Sixteenth Edition ...
CROSS CULTURAL NEGOTIATION BY PANMISEM NS
CROSS CULTURAL NEGOTIATION BY PANMISEM NS
Collaborate 2012-capturing real-and_lasting_benefits_from_your_enterprise_assessment_management_e_am.
1.
Capturing Real and
Lasting Benefits from your Enterprise Asset Management System Robert Morgan AdviCoach of Tennessee Introduction The goal of any Enterprise Asset Management project is to eliminate asset downtime which drives up costs due to productivity loss. While software helps to achieve this by providing the capability to improve maintenance schedules, increase uptime and enhance reliability and risk management policies, lack of accurate and timely data in your system results in most organizations unable to truly take advantage of the system. Providing master, referential and transactional data requires precise planning and execution. Fully deploying an Asset Management System can lead to improvements in production, reduced costs, and greater profitability. Leveraging an eAM system requires a collaborative environment between internal organizations and their suppliers. Any industry that relies upon capital equipment for production must focus on uptime/availability of that equipment to meet production schedules. Any unplanned downtime disrupts schedules, costs money and delays on-time deliveries. An eAM system can become the cornerstone of the foundation for obtaining reliability of capital equipment and ultimately help the business produce greater profits. Completing a successful ERP project requires many activities to come together at just the right time. One aspect of the project that can become very problematic for process industries is the capture and loading of data. This subject will be explored by reviewing the best practices performed by an aluminum industry giant that enabled project management controls and data management controls to successfully complete a large scale implementation on time. Background of Alcoa, Inc.’s Primary Metals ERP Project In 2001 Alcoa, Inc. embarked on an enterprise wide project to deploy the Oracle E-Business Suite (EBS) across all operating units in all regions of the globe where Alcoa had manufacturing operations. Alcoa had completed several acquisitions of other vertically integrated aluminum companies and needed to be able to align all operating units for better, faster reporting and decision making processes. The Primary Metals business unit represented the core process of smelting operations that produced aluminum metal in various shapes and sizes in both pure and alloyed blends. Aluminum was consumed by downstream units of Alcoa that produced thousands of products serving many business sectors including transportation, food and beverage packages, building materials, powders, electrical components, etc. The Primary Metals unit was partnered with mining and refining operations for extracting aluminum ore from the earth’s surface and refining the ore into an alumina powder which becomes the principal raw material for the aluminum smelting operations. This unit and the Primary Metals unit were joined to produce a Global Primary Products business. The smelting operation is a continuous activity of introducing alumina into “pots” where an electrochemical process separates the aluminum particles forming molten aluminum. At set frequencies, the molten aluminum is tapped from the smelting pots and delivered to a casting operation to be weighed, graded, blended with other molten aluminum, alloyed and then cast into various shapes and sizes. The nature of the manufacturing operations in the casting operation was a clear candidate for the Oracle Process Manufacturing module. COLLABORATE 12 Copyright ©2012 by Robert Morgan Page 1
2.
The entire ERP
project for Alcoa’s Primary Metals unit included 14 smelting sites in the US and Canada and a single sales office and headquarters in Tennessee. An additional 10 smelters and 8 refineries are located around the world. Due to the aforementioned acquisitions, there were no standard business processes for measuring equipment uptime, failures, planned vs. unplanned maintenance activities, etc. Processes from purchasing, plant maintenance, maintenance parts and materials, inventory management, finished goods inventory control, shipping, invoicing, etc. were all performed with various systems and with various levels of controls. The Oracle EBS was selected for Alcoa, Inc. and included nearly the full suite of enterprise applications: Financial, Order Management, Procurement, Inventory, Enterprise Maintenance, Planning, Production Scheduling, Advanced Supply Chain Planning, plus other related solutions. Alcoa partnered with Oracle to define, build and test the first release of the eAM system. Alcoa is considered a heavy industry with approximately 50% of the $39B assets (2010 annual report) in plant and equipment. Achieving a high level of equipment reliability and availability is a critical key performance measure. Alcoa depends upon an aggressive management process for maintaining plant and equipment and the eAM system is the foundation for achieving this goal. Operational readiness is a critical factor as is ensuring all planned and predicative maintenance is completed on schedule. Eliminating failures and reducing unplanned outages are the goals when optimizing production operations. In addition, Alcoa carries over $1.5B in inventoried parts and supplies to keep these assets operating and buys substantially more for maintenance activities. Linking eAM to the supply chain for optimal price/performance and best practice processes is essential to managing at the lowest possible cost. Why Deploy an eAM System with Integrated Supply Chain Implementing a powerful maintenance system is the foundation for any business reaching for operational excellence and reliability. An asset maintenance system must be capable of defining equipment at the lowest level of maintainable components and parts. Identifying crucial parts on all equipment enables accurate bills of materials needed for any repair or replacement activity. It’s also important to be able to classify the critical equipment in the operation to ensure spares or replacement parts are available on demand. Extending the life of capital assets is healthy for a profitable business as is ensuring the useful life meets or exceeds the expected life of the assets. Poorly maintained assets will have a reduced life and/or expensive repairs for avoidable breakdowns. By planning and executing preventative maintenance activities, optimal asset life can be achieved and sustained. Simply replacing lubricants at the correct frequency can add years to the life of motors, shafts, engines, etc. and eliminate more costly replacements of expensive components. Production output can be optimized, plant schedules can be met and customer deliveries can hit target dates when production equipment runs when expected. Avoiding unplanned downtimes can eliminate scheduling failures. There are many hidden costs associated with unplanned failures. Unplanned outages generally always require unexpected maintenance activities. These activities can be overtime labor, expediting delivery of parts that are not kept in inventory at escalated delivery fees, and pulling away from planned maintenance on other work to address unplanned activities. These costs can be 2-3x the cost of what the repair work could have been if it were done within planned maintenance work. Reliability of operating equipment has become a critical metric for optimized plant operations. By analyzing well organized data from equipment maintenance histories, studying failed parts, measuring such items as MTBF “mean time between failures”, a skilled reliability engineer can predict part or COLLABORATE 12 Copyright ©2012 by Robert Morgan Page 2
3.
component failures. In
addition, by analyzing for the weakest point in a piece of hardware, the engineer can seek improved engineered solutions to eliminate the weak point. These efforts will always aim for reducing failures and increasing reliability. Predictive maintenance and conditioned based monitoring will drive the scheduling of equipment monitoring activities such as vibration analysis and oil analysis and will result in timely adjustments or alignments to keep equipment operating within the desired operating parameters as defined by the manufacturer. Scheduling these “routes” will require equipment, trained personnel and appropriate recording devices to capture readings for analysis. Achieving the Goals of Equipment Optimization An Enterprise Asset Management system that brings together the disciplines of maintenance, supply chain, finance and production is the only way to connect these components into real time data collection, analysis and decision making. The Oracle eAM of the e-business suite when deployed with procurement, inventory management, finance and a manufacturing system can effectively provide the right parts of the organization together for achieving optimized equipment utilization. A desired goal for support of the planned maintenance activities is to have the right part in the right quantity available at the right time at the lowest possible price. The e-business suite can enable an organization to achieve this goal. The eAM system must be fully configured and enabled to serve to link the other business activities. Equipment BOM’s must be defined to the lowest possible level, each part must be defined in the inventory system – even if there are no on-hand quantities planned. Asset hierarchies, work condition codes, routes, etc. must all be planned and built for each level of maintenance, inspection, overhaul, etc. Finally defining the appropriate Key Performance Indicators for maintenance activities will focus the activities on work that drives the right behaviors. Maintenance managers will be focusing their time on driving compliance on the right activities to obtain optimized equipment and reliability of the assets of the company. Ready the People Systems Implementing enterprise systems is as much about connecting people to process as it is about implementing computer systems. In fact, installing systems is by far the easier task. Maintenance personnel roles are growing and maturing to include learning to use analytical tools, measurement devices, re-engineering of critical equipment and monitoring for compliance. Planning and scheduling predictive and preventative maintenance to monitor equipment health are becoming the normal activities. Less time should be spent on emergency breakdowns and unplanned outages as equipment reliability grows and planned maintenance activities are completed on schedule. Reliability engineers are teaming with maintenance personnel to focus on eliminating weak links found on critical production equipment. Enable the Supply Chain Leverage Supply Chain personnel can be the lifeblood of the maintenance team by implementing best practices and finding reliable suppliers to hold required levels of needed parts and supplies. The Oracle e-business suite provides the ideal leverage to implement best business practices for supply chain execution. The powerful features of the Oracle modules can create automated Supply Chain replenishment signals directly from planned work orders to the supplier without the need for personnel in either inventory management or purchasing to touch the signal! COLLABORATE 12 Copyright ©2012 by Robert Morgan Page 3
4.
By putting control
into blanket orders with annual contracts with suppliers, parts and price can be agreed upon annually. Each blanket order release can be sent to the supplier for fulfillment without price negotiations. Further, by enabling the auto-requisitioning of parts from work orders, a manual parts requisition is automated. The auto-requested part is aligned with the blanket PO that has auto PO enabled creating a direct order to the supplier. Therefore, a supplier PO is auto generated from planned and released work orders. Signaling and review of auto generated transactions are available for management review as appropriate. These are best business practices that can be implemented under well defined orders with key suppliers. All transactions are available for management review. The advantages are significant as time to write requisitions is eliminated and the time to write individual PO’s for routine parts is also eliminated. Also, with supplier delivery performance metrics being measured and managed, holding parts in inventory can be reduced and possibly eliminated releasing capital to the business. Build Equipment Reliability Into Asset Management Building reliability into operating equipment requires engineering skills, analyzing data collected from failures and designing components to obtain longer life. Reliability engineers will generally study the failures of critical components of equipment by methodically seeking to discover the root cause of the failure. By carefully analyzing the root cause, the engineer can determine if improper maintenance was a cause or if incidents contributed to failures, or if the equipment design was a contributing factor. The root cause can then be studied for appropriate remedies and or redesign of component parts can eliminate the failures. Another useful tool that reliability engineers may deploy is the study of failure frequencies, mean time between failures (MTBF) and probabilities of failures. Maintainability of critical components is another area of interest to the engineer and may provide re-engineering alternatives to ensure proper maintenance can be written, executed and result in extending the useful life of the part. Asset intensive companies that rely on critical equipment being available as expected must engage the studies and findings of reliability engineers. A fully deployed eAM and well defined maintenance practices will collect the necessary information for reliability engineers to perform a thorough analysis and make appropriate recommendations. Develop and Manage Key Performance Indicators Defining, measuring, and communicating Key Performance Indicators (KPI’s) is a performance management practice used to drive compliance with defined business requirements. KPI’s can bring every stakeholder to the same assessment of measuring the effectiveness of maintenance practices. By selecting a few Key Performance Indicators, the entire team can rally around driving behaviors toward achieving the desired outcomes. A few KPI’s implemented into the Alcoa maintenance area include: 1) Work Order cost vs estimates 2) Asset Down Time (Hours) 3) Planned vs Unplanned work (unplanned should be minimal) 4) PM’s completed on time (percentage) 5) Scheduled vs unscheduled work 6) Work completed on-time (percentage) COLLABORATE 12 Copyright ©2012 by Robert Morgan Page 4
5.
Sharing Best Practices Alcoa
business units, though disparate, were provided opportunities to collaborate regarding best maintenance practices. By sharing like KPI’s, units were able to find leaders, learn from their lessons and adopt best practices across all the units. Recognition for outstanding achievements provided appropriate incentives. The results were to enable a global giant to move rapidly toward maintenance excellence. Summary Asset management requires a disciplined deployment and use of an asset maintenance system. Data must be collected, stored and made available for analysis by maintenance supervisors and highly skilled engineers. By executing a well designed system of preventative maintenance, measuring key operating characteristics, analyzing for shifts and taking appropriate actions, unplanned downtimes can be prevented. Equipment reliability can improve, equipment operations can be optimized, costs can be controlled and profitability can be improved. About the Author Robert Morgan retired from Alcoa after 30 years predominately working in an IT management role. Robert led a successful deployment of the Oracle E-Business Suite for Alcoa’s Primary Metals business unit. This project spanned 8 years, started as a North America initiative that later expanded to oversee the deployment of the same solution to Primary Metals units around the globe. Robert holds a BS degree in Business Management from Indiana University of Pennsylvania. Upon retirement, Robert opened an AdviCoach business coaching franchise in Tennessee where he advises and coaches the owners of privately held, family owned businesses. It is through this venture that Robert began coaching the owners of Chain-Sys, an Oracle Platinum Partner, that builds and sells licensed software tools for the EBS market and provides implementation services to Oracle E-Business customers to assist in the deployment of enterprise wide system solutions. Chain-Sys has developed and is marketing the AppLoad suite of tools that enables data loading to be streamlined and simplified. COLLABORATE 12 Copyright ©2012 by Robert Morgan Page 5