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Carbon Capture and Storage
         Legal Framework Development and Supply Chain Perspectives, 18 OCT 2011, Rome




        Current Status of Amine-based CO2
          Capture Technology in KEPCO


                               18, OCT 2011


      Ji-Hyun Lee, No Sang Kwak, Kyung-Ryong Jang,
              In-Young Lee and Jae Goo Shim
                 KEPCO Research Institute

중온용 건식 재생 CO2 흡수제 개발
Outline


  KEPCO Overview
  Policy and target of CCS in KEPCO
  Project Overview
  Test Results of Lab & 0.1MW Test Bed
  Plan for Construction of 10MW Pilot Plant
  Conclusion and Future Works



                        2/19                  WEC-Italy, Rome, 2011
KEPCO Overview

Budget : 54.5 trillion won ( as of ‘11)
Personnel : 19,472 ( 36, 352 including Genco’s staffs, as of the end of ‘10)
KEPCO Group




                                        3/19                                   WEC-Italy, Rome, 2011
Policy and Target of CCS in KEPCO
  CCS-related policy in Korea & KEPCO
- Power industry must take responsibility and take the lead for introducing CO2 free technology
- Commitment of the 30% GHG reduction below BAU by 2020
- Demonstration & deployment of CCS technology in 2020


   Major Area of KEPCO’s CCS R&D

                                CO2 Capture Technology

      Post Combustion               Oxy Fuel Combustion               Pre Combustion

        Wet Scrubbing                 Oxy Combustion                     Dry Sorbent
          Process                                                     Process for IGCC

         Dry Sorbent                  Chemical Looping
          Process                       Combustion


                                             4/19                                WEC-Italy, Rome, 2011
Post-Combustion CO2 Capture Technology

Wet Scrubbing CO2 Capture process            Criteria for Solvent Selection



                                                                       Higher
                                                       Higher
                                                                     adsorption
                                                      capacity
                                                                  /desorption rates

                                            Lower
                                            energy             Highly
                                              for             Efficient         Less
                                           regener           Absorbent       degradation
                                             ation


                                                      Lower           Lower
                                                     volatility     corrosivity


                          50~90% of total energy
                                required


                                 5/19                                     WEC-Italy, Rome, 2011
Project Overview

A-COS Project (Development of an Advanced CO2 Capture System)

Project Leader: KEPCO (12 participants)

Research Periods: NOV, 2008 ~ OCT, 2014 (6 Years)

Financially supported by the Korean government & participating companies

Target :

- Develop post-combustion CO2 separation technology by amine solvent
  at coal-fired power station
- Develop new solvent with improved regeneration energy compared
  to MEA (Reduce regeneration energy above 30% than MEA)
- Process design, construction & optimization
 (0.1MW CO2 capture plant (2010), 10MW Pilot plant until 2013)


                                      6/19                       WEC-Italy, Rome, 2011
Strategy

           1st Stage : `2008~11             2nd Stage : `2012~14          3rd Stage : `2015~20

Capture      < 3.2 GJ/tonCO2                2.5~3.0 GJ/tonCO2               < 2.5 GJ/tonCO2
Energy


              Test bed
 S
               0.1MW
 T            Test Bed
 R        • Develop advanced absorbent
          • Reduce regeneration energy      Pilot Plant
 A
                                               10MW
 T                                           Pilot Plant
 E                                       • Search innovative absorbent
 G                                       • Process innovation
                                                                         Demonstration
 Y
                                                                           500 MW

Goal                      Development of an Advanced CO2 Capture System

                                                      7/19                               WEC-Italy, Rome, 2011
Development Procedures

 Fast Screening     V-L Equilibrium          Degradation      Corrosion




  CFD & Molecular   Bench unit           Test bed (0.1 MW)   Economic Evaluation
simulation




                                      8/19                        WEC-Italy, Rome, 2011
Test results : Regeneration Energy

      BSU (Bench Scale Unit)                                                   CO2 Regeneration Energy




                                   Regeneration Energy (GJ/ton CO2)
                                                                      5.0
                                                                                              30%           35%
                                                                      4.5
                                                                      4.0
                                                                      3.5
                                                                      3.0
                                                                      2.5         3.9
                                                                      2.0
                                                                                             2.8          2.6
                                                                      1.5
                                                                      1.0
                                                                      0.5
                                                                      0.0
                                                                              MEA 30wt%   KoSol-3    KoSol-4-1
    Experimental Condition
     CO2 concentration : 11~15%
     Gas volume : 2~10Nm3/hr
                                                                      The regeneration energy of KoSol*-series is
     Packing: Random packing                                         30~35% lower than that of MEA

                                                                                                    * KoSol : Korea Solvent

                                                                       9/19                               WEC-Italy, Rome, 2011
Test results : Degradation & Corrosion

            Degradation apparatus              Experimental Condition                                           Optical analysis of test coupon


                                               Oxidative Degradation
                                               - O2 : 98%
                                               - CO2 : 2%
                                               - Temperature : 60℃
                                               - Reaction time: 1,400 hr



                                                                                                           Test coupon : carbon steel at 120℃ for 48hrs

                                                   90%                                                                        55%
                       100                                                                           60                                     93%
Relative Degradation




                                                                               Corrosion Rate(mpy)
                       80

                       60       100
                                                                                                     40        60
                       40
                                                           9                                         20
                                              10                                                                              27
                       20                                                                                                                     4
                         0                                                                            0
                             MEA 30wt%   KoSol-3    KoSol-4-1                                             MEA 30wt%       KoSol-3      KoSol-4-1

 • KoSol-Series are 90% lower than MEA                                              • KoSol-Series are 55~93% lower than MEA

                                                                           10/19                                                          WEC-Italy, Rome, 2011
Test results : 0.1MW Test bed

0.1MW Test Bed



                         Location: Boryung power Plant, Korea

                         Capacity: Flue gas 350 m3/hr

                                  CO2 Recovery 2 Ton/day(0.1MW)

                         Start Up: OCT. 2010

                         Source Gas: CO2 14%, O2 5%, SO2 25ppm

                         Solvent: KoSol-series, MEA




                      11/19                             WEC-Italy, Rome, 2011
Test results : 0.1MW Test bed
Test Schedule
                        ~Jan, 23rd              KoSol-3 campaign (1st,68days)

                        Jan, 23rd~28th          washing/ solvent change

                        March, 1st ~ 21st       MEA campaign (1st, 20 days)

                        March, 22rd ~24th       washing/ solvent change

                                                Long run operation(KoSol-3, 1,000 hours, 43
                        April,2nd ~ May,14th
                                                days)

Test & Analysis
Key variable      DOE                          Analysis               Optimal Condition
                                      -Statistical analysis




                                     -Simulation




                                 12/19                                        WEC-Italy, Rome, 2011
Test results : 0.1MW Test bed/long-term test
KoSol-3 Long-term test results (1,000hrs: from April 2~ May 14, 2011)

                                                                                                    3.0                           20

                       100




                                                                                                                                       Steam Consumption(kg/hr)
                                                                                                    2.5




                                                                                                          Captured CO2(ton/day)
CO2 Capture Ratio(%)




                                                                                                                                  18
                       80
                                                                                                    2.0
                                                                                                                                  16
                       60
                                                                                                    1.5

                                                                                                                                  14
                       40
                                                                                                    1.0

                                                                  CO2 Capture Ratio(%)
                                                                  Conversion(%)
                       20                                         CO2 Capture(TPD)                                                12
                                                                                                    0.5
                                                                  Steam Consumption(kg/hr)


                        0                                                                           0.0                           10
                             0    200          400          600              800             1000

                                             Operation Time(hr)

                                 · CO2 capture ratio : 90.6% (average)
                                 · Captured CO2 : 2 ton-CO2/day
                                 · Regeneration energy : 3.0~3.2 GJ/ton-CO2
                                 · No degradation during the long term test

                                                          13/19                                                 WEC-Italy, Rome, 2011
Test results : 0.1MW Test bed/corrosion

  Corrosion Probe point
                                                                                              P-3
- Corrosion points : 8 points                                              P-7
- Corrosion probe: carbon steel                                    P-1                 P-6



                                                                                             P-4

                                                                   P-2                        P-8
                                                                               P-5




  Corrosion Rate
                                         Corrosion Rate(mpy)



                                                                                                                KoSol-3
- Stripper(P-4) is the most corrosive                                                                           MEA
   point in the process
 - Kosol-3 corrosion is 70% lower than
   that of MEA in Test Bed


                                                                P-1      P-2     P-3    P-4         P-5   P-6     P-7      P-8


                                                               14/19                                        WEC-Italy, Rome, 2011
10MW Pilot Plant Construction
• Objectives : Demonstrate the performance of the KoSol solvent and the Process
• Treated gas rate : 35,000Nm3/hr (200 t-CO2/day)
• Source Gas : flue gas of coal fired boiler(CO2: 14%, O2: 5%, SO2: 25ppm)
• Basic Design was completed

       0.1MW Test bed            Basic Design




                                                     • Detail Design :
                                                       ~ Feb 2012
     Process Simulation                              • Plant Construction :
                                                       ~ May 2012 ~ May 2013




                                       15/19                       WEC-Italy, Rome, 2011
Location of 10MW Pilot Plant
   Boryong Power plant ( 8×500MW plants, Bituminous coal)




Boryong
Power Plant
              Seoul




                                                  10MW CO2 Capture Plant Site
                                                    Boryong Power Plant(#8)




                                   16/19                           WEC-Italy, Rome, 2011
Conclusion & Future Works

Conclusion
• Development of advanced amine solvent (KoSol-3) for CO2 capture
  - Decreased regeneration energy
    ▶ BSU: 2,8 GJ/ton CO2, Test Bed : 3.0~3.2 GJ/ton CO2
  - Less corrosive than MEA
  - Less degradative than MEA
• Construct 0.1MW Test Bed and 3,000hr trouble free operation

Future works
• Process optimization (0.1MW)
   - Appling absorber inter-cooling system and advanced reclaimer
• 10MW Pilot plant construction by May 2013
• New Generation Technologies
   ▶ Development of self-concentrated CO2 capture system for reducing
      regeneration energy consumption


                                 17/19                          WEC-Italy, Rome, 2011
Thank you for your attention !




                                                        Ji-Hyun Lee
         Senior Researcher, KEPCO Research Institute, South Korea
                  18/19
                       E: leejha@kepri.re.kr / T: +82 42 865 5258
                                                    WEC-Italy, Rome, 2011

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Current Status of Amine-based CO2 Capture Technology in KEPCO

  • 1. Carbon Capture and Storage Legal Framework Development and Supply Chain Perspectives, 18 OCT 2011, Rome Current Status of Amine-based CO2 Capture Technology in KEPCO 18, OCT 2011 Ji-Hyun Lee, No Sang Kwak, Kyung-Ryong Jang, In-Young Lee and Jae Goo Shim KEPCO Research Institute 중온용 건식 재생 CO2 흡수제 개발
  • 2. Outline KEPCO Overview Policy and target of CCS in KEPCO Project Overview Test Results of Lab & 0.1MW Test Bed Plan for Construction of 10MW Pilot Plant Conclusion and Future Works 2/19 WEC-Italy, Rome, 2011
  • 3. KEPCO Overview Budget : 54.5 trillion won ( as of ‘11) Personnel : 19,472 ( 36, 352 including Genco’s staffs, as of the end of ‘10) KEPCO Group 3/19 WEC-Italy, Rome, 2011
  • 4. Policy and Target of CCS in KEPCO CCS-related policy in Korea & KEPCO - Power industry must take responsibility and take the lead for introducing CO2 free technology - Commitment of the 30% GHG reduction below BAU by 2020 - Demonstration & deployment of CCS technology in 2020 Major Area of KEPCO’s CCS R&D CO2 Capture Technology Post Combustion Oxy Fuel Combustion Pre Combustion Wet Scrubbing Oxy Combustion Dry Sorbent Process Process for IGCC Dry Sorbent Chemical Looping Process Combustion 4/19 WEC-Italy, Rome, 2011
  • 5. Post-Combustion CO2 Capture Technology Wet Scrubbing CO2 Capture process Criteria for Solvent Selection Higher Higher adsorption capacity /desorption rates Lower energy Highly for Efficient Less regener Absorbent degradation ation Lower Lower volatility corrosivity 50~90% of total energy required 5/19 WEC-Italy, Rome, 2011
  • 6. Project Overview A-COS Project (Development of an Advanced CO2 Capture System) Project Leader: KEPCO (12 participants) Research Periods: NOV, 2008 ~ OCT, 2014 (6 Years) Financially supported by the Korean government & participating companies Target : - Develop post-combustion CO2 separation technology by amine solvent at coal-fired power station - Develop new solvent with improved regeneration energy compared to MEA (Reduce regeneration energy above 30% than MEA) - Process design, construction & optimization (0.1MW CO2 capture plant (2010), 10MW Pilot plant until 2013) 6/19 WEC-Italy, Rome, 2011
  • 7. Strategy 1st Stage : `2008~11 2nd Stage : `2012~14 3rd Stage : `2015~20 Capture < 3.2 GJ/tonCO2 2.5~3.0 GJ/tonCO2 < 2.5 GJ/tonCO2 Energy Test bed S 0.1MW T Test Bed R • Develop advanced absorbent • Reduce regeneration energy Pilot Plant A 10MW T Pilot Plant E • Search innovative absorbent G • Process innovation Demonstration Y 500 MW Goal Development of an Advanced CO2 Capture System 7/19 WEC-Italy, Rome, 2011
  • 8. Development Procedures Fast Screening V-L Equilibrium Degradation Corrosion CFD & Molecular Bench unit Test bed (0.1 MW) Economic Evaluation simulation 8/19 WEC-Italy, Rome, 2011
  • 9. Test results : Regeneration Energy BSU (Bench Scale Unit) CO2 Regeneration Energy Regeneration Energy (GJ/ton CO2) 5.0 30% 35% 4.5 4.0 3.5 3.0 2.5 3.9 2.0 2.8 2.6 1.5 1.0 0.5 0.0 MEA 30wt% KoSol-3 KoSol-4-1  Experimental Condition  CO2 concentration : 11~15%  Gas volume : 2~10Nm3/hr The regeneration energy of KoSol*-series is  Packing: Random packing 30~35% lower than that of MEA * KoSol : Korea Solvent 9/19 WEC-Italy, Rome, 2011
  • 10. Test results : Degradation & Corrosion Degradation apparatus Experimental Condition Optical analysis of test coupon Oxidative Degradation - O2 : 98% - CO2 : 2% - Temperature : 60℃ - Reaction time: 1,400 hr Test coupon : carbon steel at 120℃ for 48hrs 90% 55% 100 60 93% Relative Degradation Corrosion Rate(mpy) 80 60 100 40 60 40 9 20 10 27 20 4 0 0 MEA 30wt% KoSol-3 KoSol-4-1 MEA 30wt% KoSol-3 KoSol-4-1 • KoSol-Series are 90% lower than MEA • KoSol-Series are 55~93% lower than MEA 10/19 WEC-Italy, Rome, 2011
  • 11. Test results : 0.1MW Test bed 0.1MW Test Bed Location: Boryung power Plant, Korea Capacity: Flue gas 350 m3/hr CO2 Recovery 2 Ton/day(0.1MW) Start Up: OCT. 2010 Source Gas: CO2 14%, O2 5%, SO2 25ppm Solvent: KoSol-series, MEA 11/19 WEC-Italy, Rome, 2011
  • 12. Test results : 0.1MW Test bed Test Schedule ~Jan, 23rd KoSol-3 campaign (1st,68days) Jan, 23rd~28th washing/ solvent change March, 1st ~ 21st MEA campaign (1st, 20 days) March, 22rd ~24th washing/ solvent change Long run operation(KoSol-3, 1,000 hours, 43 April,2nd ~ May,14th days) Test & Analysis Key variable DOE Analysis Optimal Condition -Statistical analysis -Simulation 12/19 WEC-Italy, Rome, 2011
  • 13. Test results : 0.1MW Test bed/long-term test KoSol-3 Long-term test results (1,000hrs: from April 2~ May 14, 2011) 3.0 20 100 Steam Consumption(kg/hr) 2.5 Captured CO2(ton/day) CO2 Capture Ratio(%) 18 80 2.0 16 60 1.5 14 40 1.0 CO2 Capture Ratio(%) Conversion(%) 20 CO2 Capture(TPD) 12 0.5 Steam Consumption(kg/hr) 0 0.0 10 0 200 400 600 800 1000 Operation Time(hr) · CO2 capture ratio : 90.6% (average) · Captured CO2 : 2 ton-CO2/day · Regeneration energy : 3.0~3.2 GJ/ton-CO2 · No degradation during the long term test 13/19 WEC-Italy, Rome, 2011
  • 14. Test results : 0.1MW Test bed/corrosion Corrosion Probe point P-3 - Corrosion points : 8 points P-7 - Corrosion probe: carbon steel P-1 P-6 P-4 P-2 P-8 P-5 Corrosion Rate Corrosion Rate(mpy) KoSol-3 - Stripper(P-4) is the most corrosive MEA point in the process - Kosol-3 corrosion is 70% lower than that of MEA in Test Bed P-1 P-2 P-3 P-4 P-5 P-6 P-7 P-8 14/19 WEC-Italy, Rome, 2011
  • 15. 10MW Pilot Plant Construction • Objectives : Demonstrate the performance of the KoSol solvent and the Process • Treated gas rate : 35,000Nm3/hr (200 t-CO2/day) • Source Gas : flue gas of coal fired boiler(CO2: 14%, O2: 5%, SO2: 25ppm) • Basic Design was completed 0.1MW Test bed Basic Design • Detail Design : ~ Feb 2012 Process Simulation • Plant Construction : ~ May 2012 ~ May 2013 15/19 WEC-Italy, Rome, 2011
  • 16. Location of 10MW Pilot Plant Boryong Power plant ( 8×500MW plants, Bituminous coal) Boryong Power Plant Seoul 10MW CO2 Capture Plant Site Boryong Power Plant(#8) 16/19 WEC-Italy, Rome, 2011
  • 17. Conclusion & Future Works Conclusion • Development of advanced amine solvent (KoSol-3) for CO2 capture - Decreased regeneration energy ▶ BSU: 2,8 GJ/ton CO2, Test Bed : 3.0~3.2 GJ/ton CO2 - Less corrosive than MEA - Less degradative than MEA • Construct 0.1MW Test Bed and 3,000hr trouble free operation Future works • Process optimization (0.1MW) - Appling absorber inter-cooling system and advanced reclaimer • 10MW Pilot plant construction by May 2013 • New Generation Technologies ▶ Development of self-concentrated CO2 capture system for reducing regeneration energy consumption 17/19 WEC-Italy, Rome, 2011
  • 18. Thank you for your attention ! Ji-Hyun Lee Senior Researcher, KEPCO Research Institute, South Korea 18/19 E: leejha@kepri.re.kr / T: +82 42 865 5258 WEC-Italy, Rome, 2011