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Cart Design & Wheel Patterns
     Caster Combinations for Trucks
     There are several effective caster combinations that may         Wagon (Fifth Wheel Steering)
     be used in manufacturing, repairing and refurbishing             This trailer combination features large axle mounted
     material handling equipment. Various types of mountings          wheels for heavy loads, and is usually power drawn.
     are illustrated below.

     4 Wheel Non-Tilt (All Swivel Casters)
     This cart combination can be maneuvered in any direc-
     tion. It is ideal for confined areas, but needs swivel locks
     for traveling long distances in a straight line or for use
     on ramps. This combination is excellent for use where
     side motion is frequently needed. This four swivel caster        6 Wheel Tilt or Non-Tilt (Four Swivel Casters,
     arrangement is the most versatile.                               Two Rigid Casters)
                                                                      This caster combination is a level mounting design and is
                                                                      recommended for heavy loads and extra long trucks. The
                                                                      two rigid casters help to distrubute and reduce the load
                                                                      on the swivel units and thereby maintain good maneuver-
                                                                      ability and easy steering. It turns on its own length. The
                                                                      casters on the corners provide stability.

     Two Swivel Casters, Two Rigid Casters
     This cart combination is the most popular and is the most
     practical and inexpensive arrangement for straight and/
     or long distances. It is easily turned or pushed straight
     and it trails well also. It can be used for heavy or medium
     loads depending on the weight capacity of the casters
     selected.



                                                                         Material Handling Ergonomics

                                                                      Improved Ergonomics May Reduce Injuries
     4 Wheel Diamond Tilt Mount (All Rigid Casters)
     This tilt mount combination is the most economical, but is       Annually, back injuries in the workplace cost American
     best suited for lighter loads. A tilt mounting rotates or piv-   industry up to $14 billion in worker compensation costs
     ots on the center wheels. This design cannot be pushed           and result in approximately 100 million lost workdays,
     sideways. The tilt is best when the load wheels are 1/8”         according to the National Institute for Occupational
     taller than the balance wheels. This combination is not          Safety and Health (NIOSH). Furthermore, up to 30% of
     recommended for use on ramps.                                                 all worker’s compensation claims deal with
                                                                                   manual materials handling incidents, says
                                                                                   Jim Galante, communication chairman for
                                                                                   the Ergonomic Assist Systems and Equipment
                                                                                   (EASE) Council of Material Handling Industry
                                                                                   of America (MHIA).

     4 Wheel Diamond Mount (Two Swivel Casters,                                   With those statistics in mind, the Lift
     Two Rigid Casters)                                                           Manufacturer’s Product Section (LMPS), a
     This caster combination is highly maneuverable and will                      trade association of MHIA, has developed a
     rotate in its own length. This mounting is not recommend-                    checklist of ergonomic principles for manual
     ed for ramps.                                                                handling tasks designed to help companies
                                                                                  reduce the chance of worker injury.




24
     For the most current information on our products, visit our website: www.RWMcasters.com

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Caster Combinations and Ergonomic Principles for Material Handling Equipment

  • 1. Cart Design & Wheel Patterns Caster Combinations for Trucks There are several effective caster combinations that may Wagon (Fifth Wheel Steering) be used in manufacturing, repairing and refurbishing This trailer combination features large axle mounted material handling equipment. Various types of mountings wheels for heavy loads, and is usually power drawn. are illustrated below. 4 Wheel Non-Tilt (All Swivel Casters) This cart combination can be maneuvered in any direc- tion. It is ideal for confined areas, but needs swivel locks for traveling long distances in a straight line or for use on ramps. This combination is excellent for use where side motion is frequently needed. This four swivel caster 6 Wheel Tilt or Non-Tilt (Four Swivel Casters, arrangement is the most versatile. Two Rigid Casters) This caster combination is a level mounting design and is recommended for heavy loads and extra long trucks. The two rigid casters help to distrubute and reduce the load on the swivel units and thereby maintain good maneuver- ability and easy steering. It turns on its own length. The casters on the corners provide stability. Two Swivel Casters, Two Rigid Casters This cart combination is the most popular and is the most practical and inexpensive arrangement for straight and/ or long distances. It is easily turned or pushed straight and it trails well also. It can be used for heavy or medium loads depending on the weight capacity of the casters selected. Material Handling Ergonomics Improved Ergonomics May Reduce Injuries 4 Wheel Diamond Tilt Mount (All Rigid Casters) This tilt mount combination is the most economical, but is Annually, back injuries in the workplace cost American best suited for lighter loads. A tilt mounting rotates or piv- industry up to $14 billion in worker compensation costs ots on the center wheels. This design cannot be pushed and result in approximately 100 million lost workdays, sideways. The tilt is best when the load wheels are 1/8” according to the National Institute for Occupational taller than the balance wheels. This combination is not Safety and Health (NIOSH). Furthermore, up to 30% of recommended for use on ramps. all worker’s compensation claims deal with manual materials handling incidents, says Jim Galante, communication chairman for the Ergonomic Assist Systems and Equipment (EASE) Council of Material Handling Industry of America (MHIA). 4 Wheel Diamond Mount (Two Swivel Casters, With those statistics in mind, the Lift Two Rigid Casters) Manufacturer’s Product Section (LMPS), a This caster combination is highly maneuverable and will trade association of MHIA, has developed a rotate in its own length. This mounting is not recommend- checklist of ergonomic principles for manual ed for ramps. handling tasks designed to help companies reduce the chance of worker injury. 24 For the most current information on our products, visit our website: www.RWMcasters.com