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FIBER REINFORCED POLYMERS IN
CONSTRUCTION
Steven Behrens, MSc
Overview
• What are FRP (Fiber Reinforced Polymers)?
• Typical Uses and Applications of FRP
• Conventional Methods for Retrofit/Repair
• FRP Installation
• FRP Applications
• Advantages of FRP
What Are Fiber Reinforced Polymers?
• FRP is a matrix consisting of carbon or glass fibers encapsulated in a polymer or resin.
• The fibers provide the tensile strength in the direction of their orientation
• The resin provides stability, shear strength and bonding of the FRP to the substrate.
What Are Fiber Reinforced Polymers?
Carbon, Glass, Aramids, Basalt, Other Natural Fibers
What Are Fiber Reinforced Polymers?
• Sheets and Fabrics
• Pre‐cured Laminates
• Rebar
• Grids
• Shells
• PT Strands
• Structural Shapes
What Are Fiber Reinforced Polymers?
Wet Lay‐up Systems
Epoxy is mixed on site and the fabrics are saturated with the resin,
applied to the structure and allowed to cure at ambient temperature.
What Are Fiber Reinforced Polymers?
Pultruded FRP Plate
A high strength pre‐cured carbon fiber plate that is bonded to the
structure or may be embedded in a saw cut
What Are Fiber Reinforced Polymers?
FRP Bars FRP Grid Stay‐In‐Place Forms
FRP HAS BEEN EXTENSIVELY USED FOR A VARIETY OF SEISMIC AND STRUCTURAL
RETROFIT / REHABILITATION APPLICATIONS IN LIEU OF CONVENTIONAL METHODS:
1. SEISMIC RETROFIT
A. INCREASE COLUMN DUCTILITY
B. INCREASE SHEAR & FLEXURAL CAPACITY
C. IN‐PLANE & OUT‐OF‐PLANE STRENGTHENING OF WALLS
2. INCREASED LOAD DEMANDS (FLEXURE/SHEAR IN BEAMS & SLABS)
A. EXISTING FLOOR SLABS WITH OCCUPANCY CHANGE
B. NEW MECHANICAL EQUIPMENT, RAISED FLOORS ETC.
Typical Uses and Applications of FRP
Typical Uses and Applications of FRP
3. DETERIORATION OF EXISTING MEMBERS
A. CONCRETE SPALLING REDUCING SECTION SIZE
B. REINFORCEMENT CORROSION CAUSING REDUCTION IN CAPACITY
AND INCREASING INSTABILITY
C. DAMAGE TO NON‐PRIMARY ELEMENTS UNDER SEISMIC LOADING
4. BUILDING ENVELOPES ‐ CRACKED GFRC, PRECAST PANELS,
MODIFICATIONS IN CONCRETE TILT-UP STRUCTURES
5. BASEMENT WALLS BOWING & CRACKING DUE TO RETAINED EARTH LOADING
Typical Uses and Applications of FRP
6. INFRASTRUCTURE
A. BRIDGE COLUMNS, BENTS, GIRDERS, SLABS
B. WHARF PIERS, GIRDER, SLABS
7. NON‐STRUCTURAL
A. CRACKED, CORRODED PIPES AND TANKS
B. DAMAGED FOUNDATIONS ETC.
USES OF FRP FOR NEW CONSTRUCTION ARE ALSO GROWING,
ESPECIALLY WITH GFRP REINFORCEMENT AND STAY‐IN‐PLACE FORMS
Conventional Methods for Retrofit/Repair
1. ADD REINFORCEMENT TO THE SECTION AND INCREASE THE SIZE OF THE
MEMBER (E.G. CONCRETE OR STEEL JACKETING).
2. NEW STEEL MEMBERS TO INCREASE LOAD‐CARRYING CAPACITY
3. BOLTED STEEL PLATES TO MEMBER SURFACES
4. USE SOME TYPE OF EXTERNAL POST‐TENSIONING
5. FOR SEISMIC UPGRADES OF WALLS:
A. SHOTCRETE FOR IN‐PLANE & OUT‐OF‐PLANE LOADS
B. SUPPORTING STEEL STRUCTURE FOR OUT‐OF‐PLANE LOADS
Conventional Methods for Retrofit/Repair
• NOT FEASIBLE WITHIN OCCUPIED FACILITIES DUE TO CRITICAL ONGOING USE OF
THE FACILITY
• GREAT IMPACT ON SCHEDULE AND COST
• MAY AFFECT THE FUTURE USE OF THE SPACE DUE TO INCREASED MEMBER SIZES
• DIFFICULT TO ACHIEVE SINCE HEAVY MATERIAL MAY NEED TO BE TRANSPORTED
TO HARD‐TO‐ACCESS LOCATIONS LIKE CEILING SPACES, BASEMENTS, ETC.
• EXISTING CORROSIVE ENVIRONMENTS MAY MAKE TRADITIONAL MATERIALS AN
INAPPROPRIATE CHOICE
FRP Installation
Repair of Structural Member
FRP Installation
Surface Preparation
FRP Installation
Priming the Surface
To promote adhesion and to prevent the
surface from drawing resin from the FRP,
an epoxy primer is applied with a roller or
brush. The primer is allowed to soak in for
approximately 15 min.
FRP Installation
Apply Putty
A high viscosity adhesive paste
is applied when necessary to fill
voids and bugholes and to
transition any offsets.
FRP Installation
Cut the FRP Fabric
In a clean area away from the
resins, the fabric is carefully
measured and cut to the required lengths.
The cut fabric is marked
and stored in a clean dry area.
FRP Installation
Saturate the FRP
FRP Installation
Install FRP
FRP Installation
Final Finish
FRP Applications – Historic Buildings
Completed
Marin County HOJ, San Rafael, CA
Concrete shear wall strengthening,
diaphragm continuity
Unitarian Church, Oakland, CA
URM walls out of plane strengthening
FRP Applications – Historic Buildings
Completed
Squatter’s Pub, Salt Lake City, UT
URM walls in plane and out of plane
strengthening
Old County Courthouse, Redwood City, CA,
diaphragm wall to wall shear transfer
FRP Applications – Buildings
Slab strengthening (ceiling tiles
removed grid in place)
Slab top strengthening for negative
moment
FRP Applications – Buildings
Beam column joint
Short column retrofit
FRP Applications – Buildings
Shear wall in plane retrofit
Wall end confinement
FRP Applications – Buildings
Shear wall in plane retrofit Concrete deep beam and columns
FRP Applications – Buildings
Column Retrofit Column Retrofit
FRP Applications – Buildings
FRP Applications – Bridges
Aurora Bridge, Seattle, WA
pier retrofit
Rogue River Bridge, OR
Archand strut retrofit
FRP Applications – Bridges
Evans Creek Bridge, OR
girder strengthening
BART West Oakland, CA
elevated station columns retrofit
FRP Applications – Industrial
Tesoro Refinery
concrete structural retrofit
Valero Refinery
concrete structural retrofit
FRP Applications – Industrial
Coal Silos Process Water Tank
Copper Mining
FRP Applications – Industrial
Furnace Exhaust Duct Copper Tank House
Support Columns
FRP Applications – Blast /ATFP
Masonry Wall Without FRP
FRP Applications – Blast /ATFP
Masonry Wall With FRP
FRP Applications – Blast /ATFP
Concrete Column Without and With CFRP Live Blast
FRP Applications – Blast /ATFP
Concrete Column With and Without CFRP
UCSD Blast Simulator
Advantages of FRP
Axial Compression & Ductility
• WRAPPING WITH FRP CAN PROVIDE CONFINEMENT TO A CONCRETE
COLUMN
• CONFINEMENT CAN:
• INCREASE COMPRESSIVE STRAIN AT WHICH FAILURE OCCURS
• PROVIDE A CORRESPONDING INCREASE IN CAPACITY
• DELAY BUCKLING OF LONGITUDINAL STEEL
• PROVIDE CLAMP IN GOFLAP SPLICES
Advantages of FRP
Design Methodology with FRP
FRP Anchorage
Advantages of FRP
Application Methodology with FRP
Typical wrapping schemes for
shear strengthening
Illustrations of the dimensional
variables used in shear strengthening
Final Remarks
• THE USE OF FRP FOR A WIDE‐RANGE OF APPLICATIONS HAS GAINED
WIDE‐SPREAD ACCEPTANCE ALL OVER THE WORLD
• FRP MATERIALS FORM AN ESSENTIAL TOOL IN THE TOOL‐KIT OF STRUCTURAL
ENGINEERS AND CONTRACTORS
• IF USED APPROPRIATELY, FRP CAN PROVIDE COST‐EFFECTIVE SOLUTIONS TO
REPAIRS THAT MAY BE UNFEASIBLE WITH CONVENTIONAL MATERIALS
• THE BEST APPROACH IS TO GO BACK TO BASIC ENGINEERING PRINCIPALS SUCH
AS PROPER DEVELOPMENT OF THE MATERIAL, USE OF THE APPROPRIATE
LOAD AND STRENGTH REDUCTION FACTORS, DUCTILE DETAILING
• RELIABLE FIRE RATING FOR FRP IS STILL UNDER DEVELOPMENT
We Are Ready To Help
• ASSIST WITH IDENTIFYING POTENTIAL APPLICATIONS
• REVIEW CURRENT PROJECTS TO SEE IF FRP COULD BE A COST
EFFECTIVE SOLUTION IN LIEU OF CONVENTIONAL METHODS
• PROVIDE PRELIMINARY ENGINEERING SUPPORT TO DEVELOP DESIGN
• PROVIDE ASSISTANCE WITH PUTTING TOGETHER SPECS
• PROVIDE COMPLETE DESIGN-BUILD SOLUTIONS
Discussion / Questions
Composites Global, LLC
3723 Birch Street, Suite 19
Newport Beach, California 92660
Steven Behrens, MSc
+ 1 949 752-1017
CG 2-15

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CompositesGlobalSpecialProject2-15PDF

  • 1. FIBER REINFORCED POLYMERS IN CONSTRUCTION Steven Behrens, MSc
  • 2. Overview • What are FRP (Fiber Reinforced Polymers)? • Typical Uses and Applications of FRP • Conventional Methods for Retrofit/Repair • FRP Installation • FRP Applications • Advantages of FRP
  • 3. What Are Fiber Reinforced Polymers? • FRP is a matrix consisting of carbon or glass fibers encapsulated in a polymer or resin. • The fibers provide the tensile strength in the direction of their orientation • The resin provides stability, shear strength and bonding of the FRP to the substrate.
  • 4. What Are Fiber Reinforced Polymers? Carbon, Glass, Aramids, Basalt, Other Natural Fibers
  • 5. What Are Fiber Reinforced Polymers? • Sheets and Fabrics • Pre‐cured Laminates • Rebar • Grids • Shells • PT Strands • Structural Shapes
  • 6. What Are Fiber Reinforced Polymers? Wet Lay‐up Systems Epoxy is mixed on site and the fabrics are saturated with the resin, applied to the structure and allowed to cure at ambient temperature.
  • 7. What Are Fiber Reinforced Polymers? Pultruded FRP Plate A high strength pre‐cured carbon fiber plate that is bonded to the structure or may be embedded in a saw cut
  • 8. What Are Fiber Reinforced Polymers? FRP Bars FRP Grid Stay‐In‐Place Forms
  • 9. FRP HAS BEEN EXTENSIVELY USED FOR A VARIETY OF SEISMIC AND STRUCTURAL RETROFIT / REHABILITATION APPLICATIONS IN LIEU OF CONVENTIONAL METHODS: 1. SEISMIC RETROFIT A. INCREASE COLUMN DUCTILITY B. INCREASE SHEAR & FLEXURAL CAPACITY C. IN‐PLANE & OUT‐OF‐PLANE STRENGTHENING OF WALLS 2. INCREASED LOAD DEMANDS (FLEXURE/SHEAR IN BEAMS & SLABS) A. EXISTING FLOOR SLABS WITH OCCUPANCY CHANGE B. NEW MECHANICAL EQUIPMENT, RAISED FLOORS ETC. Typical Uses and Applications of FRP
  • 10. Typical Uses and Applications of FRP 3. DETERIORATION OF EXISTING MEMBERS A. CONCRETE SPALLING REDUCING SECTION SIZE B. REINFORCEMENT CORROSION CAUSING REDUCTION IN CAPACITY AND INCREASING INSTABILITY C. DAMAGE TO NON‐PRIMARY ELEMENTS UNDER SEISMIC LOADING 4. BUILDING ENVELOPES ‐ CRACKED GFRC, PRECAST PANELS, MODIFICATIONS IN CONCRETE TILT-UP STRUCTURES 5. BASEMENT WALLS BOWING & CRACKING DUE TO RETAINED EARTH LOADING
  • 11. Typical Uses and Applications of FRP 6. INFRASTRUCTURE A. BRIDGE COLUMNS, BENTS, GIRDERS, SLABS B. WHARF PIERS, GIRDER, SLABS 7. NON‐STRUCTURAL A. CRACKED, CORRODED PIPES AND TANKS B. DAMAGED FOUNDATIONS ETC. USES OF FRP FOR NEW CONSTRUCTION ARE ALSO GROWING, ESPECIALLY WITH GFRP REINFORCEMENT AND STAY‐IN‐PLACE FORMS
  • 12. Conventional Methods for Retrofit/Repair 1. ADD REINFORCEMENT TO THE SECTION AND INCREASE THE SIZE OF THE MEMBER (E.G. CONCRETE OR STEEL JACKETING). 2. NEW STEEL MEMBERS TO INCREASE LOAD‐CARRYING CAPACITY 3. BOLTED STEEL PLATES TO MEMBER SURFACES 4. USE SOME TYPE OF EXTERNAL POST‐TENSIONING 5. FOR SEISMIC UPGRADES OF WALLS: A. SHOTCRETE FOR IN‐PLANE & OUT‐OF‐PLANE LOADS B. SUPPORTING STEEL STRUCTURE FOR OUT‐OF‐PLANE LOADS
  • 13. Conventional Methods for Retrofit/Repair • NOT FEASIBLE WITHIN OCCUPIED FACILITIES DUE TO CRITICAL ONGOING USE OF THE FACILITY • GREAT IMPACT ON SCHEDULE AND COST • MAY AFFECT THE FUTURE USE OF THE SPACE DUE TO INCREASED MEMBER SIZES • DIFFICULT TO ACHIEVE SINCE HEAVY MATERIAL MAY NEED TO BE TRANSPORTED TO HARD‐TO‐ACCESS LOCATIONS LIKE CEILING SPACES, BASEMENTS, ETC. • EXISTING CORROSIVE ENVIRONMENTS MAY MAKE TRADITIONAL MATERIALS AN INAPPROPRIATE CHOICE
  • 14. FRP Installation Repair of Structural Member
  • 16. FRP Installation Priming the Surface To promote adhesion and to prevent the surface from drawing resin from the FRP, an epoxy primer is applied with a roller or brush. The primer is allowed to soak in for approximately 15 min.
  • 17. FRP Installation Apply Putty A high viscosity adhesive paste is applied when necessary to fill voids and bugholes and to transition any offsets.
  • 18. FRP Installation Cut the FRP Fabric In a clean area away from the resins, the fabric is carefully measured and cut to the required lengths. The cut fabric is marked and stored in a clean dry area.
  • 22. FRP Applications – Historic Buildings Completed Marin County HOJ, San Rafael, CA Concrete shear wall strengthening, diaphragm continuity Unitarian Church, Oakland, CA URM walls out of plane strengthening
  • 23. FRP Applications – Historic Buildings Completed Squatter’s Pub, Salt Lake City, UT URM walls in plane and out of plane strengthening Old County Courthouse, Redwood City, CA, diaphragm wall to wall shear transfer
  • 24. FRP Applications – Buildings Slab strengthening (ceiling tiles removed grid in place) Slab top strengthening for negative moment
  • 25. FRP Applications – Buildings Beam column joint Short column retrofit
  • 26. FRP Applications – Buildings Shear wall in plane retrofit Wall end confinement
  • 27. FRP Applications – Buildings Shear wall in plane retrofit Concrete deep beam and columns
  • 28. FRP Applications – Buildings Column Retrofit Column Retrofit
  • 29. FRP Applications – Buildings
  • 30. FRP Applications – Bridges Aurora Bridge, Seattle, WA pier retrofit Rogue River Bridge, OR Archand strut retrofit
  • 31. FRP Applications – Bridges Evans Creek Bridge, OR girder strengthening BART West Oakland, CA elevated station columns retrofit
  • 32. FRP Applications – Industrial Tesoro Refinery concrete structural retrofit Valero Refinery concrete structural retrofit
  • 33. FRP Applications – Industrial Coal Silos Process Water Tank Copper Mining
  • 34. FRP Applications – Industrial Furnace Exhaust Duct Copper Tank House Support Columns
  • 35. FRP Applications – Blast /ATFP Masonry Wall Without FRP
  • 36. FRP Applications – Blast /ATFP Masonry Wall With FRP
  • 37. FRP Applications – Blast /ATFP Concrete Column Without and With CFRP Live Blast
  • 38. FRP Applications – Blast /ATFP Concrete Column With and Without CFRP UCSD Blast Simulator
  • 39. Advantages of FRP Axial Compression & Ductility • WRAPPING WITH FRP CAN PROVIDE CONFINEMENT TO A CONCRETE COLUMN • CONFINEMENT CAN: • INCREASE COMPRESSIVE STRAIN AT WHICH FAILURE OCCURS • PROVIDE A CORRESPONDING INCREASE IN CAPACITY • DELAY BUCKLING OF LONGITUDINAL STEEL • PROVIDE CLAMP IN GOFLAP SPLICES
  • 40. Advantages of FRP Design Methodology with FRP FRP Anchorage
  • 41. Advantages of FRP Application Methodology with FRP Typical wrapping schemes for shear strengthening Illustrations of the dimensional variables used in shear strengthening
  • 42. Final Remarks • THE USE OF FRP FOR A WIDE‐RANGE OF APPLICATIONS HAS GAINED WIDE‐SPREAD ACCEPTANCE ALL OVER THE WORLD • FRP MATERIALS FORM AN ESSENTIAL TOOL IN THE TOOL‐KIT OF STRUCTURAL ENGINEERS AND CONTRACTORS • IF USED APPROPRIATELY, FRP CAN PROVIDE COST‐EFFECTIVE SOLUTIONS TO REPAIRS THAT MAY BE UNFEASIBLE WITH CONVENTIONAL MATERIALS • THE BEST APPROACH IS TO GO BACK TO BASIC ENGINEERING PRINCIPALS SUCH AS PROPER DEVELOPMENT OF THE MATERIAL, USE OF THE APPROPRIATE LOAD AND STRENGTH REDUCTION FACTORS, DUCTILE DETAILING • RELIABLE FIRE RATING FOR FRP IS STILL UNDER DEVELOPMENT
  • 43. We Are Ready To Help • ASSIST WITH IDENTIFYING POTENTIAL APPLICATIONS • REVIEW CURRENT PROJECTS TO SEE IF FRP COULD BE A COST EFFECTIVE SOLUTION IN LIEU OF CONVENTIONAL METHODS • PROVIDE PRELIMINARY ENGINEERING SUPPORT TO DEVELOP DESIGN • PROVIDE ASSISTANCE WITH PUTTING TOGETHER SPECS • PROVIDE COMPLETE DESIGN-BUILD SOLUTIONS
  • 45. Composites Global, LLC 3723 Birch Street, Suite 19 Newport Beach, California 92660 Steven Behrens, MSc + 1 949 752-1017 CG 2-15