Machine Converting Waste Plastics into Oil This document discusses a machine that converts waste plastics into oil through a process called homogenization. The machine uses thermal decomposition at temperatures between 350-450°C to break down various types of waste plastics like PP, PE, PS, and Styrofoam into recycled oil. The recycled oil can be used as fuel for boilers, ships, machinery, and more. Testing shows the recycled oil meets regulatory standards while producing much less CO2 emissions than incineration. The machine offers economic and environmental benefits by reducing waste and CO2 while producing a usable fuel from post-consumer plastics.

1. Machine Converting
Waste Plastics into Oil
ADITYA RECYCLING
Bangalore
www.adityahitechmachines.com

2. 1. Product overview
【 Homogenization of plastics 】
Homogenization of waste plastic is the method to restore to oil heating and
dismantling used plastics through reverse process of producing plastic products in
Petro-chemistry industry.
Thermal decomposition with low temperature is endothermic reaction system
heating wastes indirectly with low temperature (350℃ ~ 450℃) under no oxygen or low
oxygen environment and forms unstable radicals with weak linked part being
cut first and similar linkage systems being combined randomly and cut.
It consists mainly of radical reactions. Cut-off situation of combination happens
successively with energy being transferred into combined structure of organic matter
through continuous reactions, changes to substance with tiny molecular weight and
through this process clean fuel with prominent value is created as environment-friendly
resource for less generation of contaminants.
【Plastics available for homogenization 】
Waste plastic, used rural vinyl (color, non color), waste synthetic
rubber, life style waste plastics such ramen & cookie bags, Styrofoam,
PP, PE, PET, PS, toys, plastic cases, etc.
PP.. Garbage bag, container to put small volume, cookie bag, CD Case, etc
PE.. Vinyl bag, medical product, cap of PET bottle, label and etc.
PS.. Cup Noodle Bowl, convenient store, lunch box, Styrofoam etc.
【Types of plastics available for homogenization 】
Waste vinyl
Waste Styrofoam
Waste fishnet
Living waste (plastic)

3. 1-2. Product overview
Recycled oil extracting device from waste plastics
happened in life environment and industrial fields
Coal Ash
WASTE PLASTIC
PP , PE , PS ,
Rural waste vinyl (LDPE, HDPE)
Solid fuel
Waste plastic
homogenizer
Recycled oil

4. 2. Product features
Main features
Item
Environment
Homogenization
efficiency
Operability
Detail
This is an environment-friendly equipment not allowing Dioxin and emitting pollutions
- Available up to Max. 95% depending on waste material form.
- Economic excellence of 90% restoring rate of homogenization
-Semi automatic operability except input of small wastes and remaining sand disposal
-Easy maintenance and minimum labor & operation cost with simple equipment
structure
Handling leftover
No needs of fracturing & selecting processes
Thermal
decomposition oil
Possible to be used for self-fueled boiler & as Low Sulfur recycled oil
which has the grade of recycled oil
Decomposed gas
Restored to energy being used as self-fuel of a homogenization equipment
Remaining sands
Occurs around 0.5% and used as a solid fuel or soil material
Refining device
Separate option

5. 3. Purpose of the product development
1. Public economization of energy & inspiration of Environmental Awareness (induction of Green Revolution
from routine life)
2. Economization of energy, environmental preservation, improvements, improved urban beauty & life
environment
* Green Korea & Eco Friendly Environment by reduction of CO2
* Reduction of environmental contamination by routine life garbage (wastes)
* Definite restoration system establishment of recycled products into recycled energy
* Inspiration of public awareness about thorough garbage separation
* Big scale reduction of social indirect costs
* Energy conservation & economization of wastes handling cost
3. Accommodating public convenience
* Establishing the system for consumer recycling & energy conservation
4. Induction for Green Transformation of other industry
5. characters
* Possible to be commercialized in a short term respectively
* Forms the basis to save energy through technology developments
* Assures much higher economic efficiency and earlier distribution compared to other new recycled energy
* Considerable effects of recycling as a clean treatment of wastes & a resource
* Utilization as a direct energy resource on wastes
* Solution on environmental problems of wastes which were threatening to human survival
* Solution on handling problems of wastes of municipality & industry
* Used as a clean fuel being produced with thermal decomposition of high polymer wastes like plastic &
synthetic resin

6. 4. Product overview
Product name
ECP- 101
Handling capacity per day
about 300~350Kg
Weight
about 2150kg
Power
AC380V/70A
Batch input system
Characteristic
Visual check for oil is possible.
It can be operated easily.
In about 2 hour oil gets produced.

7. 5. Product functions
Characteristics of small homogenization device for waste plastics
1.Lower price with compact size!
-It is compact with simple design not necessary for complex mechanism like conventional equipment of cauldron type for
homogenization
-It has realized price competitiveness of the main body of homogenization device being compact type avoiding complex
mechanism.
2. Semi automatic operation system!
-Minimization of manual operation through semi automatic operation system.
-Semi-Automatic control system with high technology is applied and higher safety is guaranteed
simultaneously.
3. Continual input system
-Minimization of Labor with automatic input system
-Cost effective processing of mass amount of waste plastic without interrupt of machine
4. full electric system!
-Application of energy saving type heater with high efficiency through thermal decomposition heat source, not through
combustion burner.
-Realization of full electric system through electric power integration as an energy source
of homogenization device.
5. Lower running cost!
-Use of electricity of the main body of homogenization device is for heat source & control with lower running cost.
-Considerable economization of labor cost through minimum necessary manual operation.
6.safety!
-Use of electric heater which facilities temperature control as a heat source to make gas not using fire.
-There is no harmful gas with main materials of 3P(PE, PP, PS).
-Not homogenized gas is burned out and becomes an odorless gas.
7. Atmospheric Environment Conservation effect!
-Reduction effect of CO2
-In case of simple incineration process for 1kg of plastics ………….around 3kg of CO2 is generated.
-In case of processing with homogenizer by Motion Korea for 1kg of plastics … around 0.38kg of CO2 is generated ▶
reduction effect of around 87% of CO2.

8. 6. Economic effects of homogenization
(recycled oil) industry
£
£
£
£
£
Wastes Homogenization industry is a development biz of environmental industry & recycling energy and biz
of regeneration of resources
It is a biz to create values for environment preservation (reduction of CO2)
Homogenization industry enables economization of social indirect costs through processing of plastic wastes
(costs for incineration & burial)
In case of Korea which imports total volume of oil, it keeps casting energy of high quality amounting to 433.8
billion wons a year paying high expense and causing environmental pollution.
Yearly energy restoring amount reaches up to 433.8 billion wons through restoring of recycled oil on plastic
wastes.
simulation basis
Relevant Plastic wastes volume per year for homogenization: 1,300,000 tons (based on 2005)
Possible ratio for recycling with incineration & burial : 50%
Expected oil Restoration rate out of possible recycling volume : 75%
Simulation basis: 1,300,000 tons x 50% x 75% x 900,000/ton = 433,800 Million wons

9. 7. Enviromental improvement & energy saving
▶ recognition on importance of environment
▶ Actualization and stabilization of garbage seperation
▶ Maximization of importance & efficiency on energy saving
▶ Friendly effect about regional landfill or incineration area
▶ Clean visual effect on related landfill or incineration area
▶ Supply of boiler facility & oil to the elderly living alone & child householder.
▶ Reduction of energy billsthrough self-sufficiency of regional boiler facility
vProduction detail : 1. recycled oil: 1Kg
kerosene.diesel)
2. hard oil: 10%(gasoline, Nafta) 3. gas oil : 83.75% (gas oil ,
4. heavy oil : 6.25%
v Use of recycled oil : fuel for boiler,fuel for ship, heavy machinery,
Agricultural machinery & etc.
【Available plastics for homogenization】
PP.. Trash bag, continer to put small volume, cookie bag, CD case & etc. PE..
Vinyl bag, medical products, cap of PET bottle, label & etc.
PS.. Cup ramen bowl, lunch box of convenience store, styrofoam & etc.
【Reduction effect of CO2 !】
-In case of simple process for 1kg of plastics ………….around 3kg of CO2 is generated.
-In case of processing with this machine for 1kg of plastics … around 0.38kg of CO2 is generated
▶ Reduction effect of around 87% of CO2 can be realized while processing plastics using waste
plastic homogenizer.

10. 8. Executive Summary
In the 1990’s researches on technology of heat decomposition were actively
started as an alternative for environment-friendly processing technology of waste
plastics to minimize environmental pollution problems such as harmful gas after
incineration process and remaining substances along with the aspect to restore
energy.
Especially, the problem of economy which was been a major issue in
commercializing homogenization technology of waste plastics has been improved
to certain extent for recent international oil price hike and thus, it is becoming a big
interest again as a technology for new energy recycling.
Meanwhile, the process to recover mainly hydrogen & methane gas in the high reaction
temperature over 1100℃ is called fusion gasification process and homogenization technology
of thermal decomposition for waste plastics can be called liquidation process of restoring most
of decomposition materials into liquid recycling oil.
Therefore, if a commercialized plant is performed successfully and get to start main
production of recycled oil, it can restrict the consumption of limited natural resources,
minimize environmental pollution source and can be the way to economize social cost
in using waste resource and reduce environmental burden.

11. 9. Test certificates of recycled oil
Law of managing wastes enforcement
regulations #5 about the standard and
comparative statement of recycling oil
SUBJECT
Sulphur
STANDARD RATE
EXAMINATION
RESULT OF
ECOCREATION
CO.,LTD
RECYCLING OIL
2.5%below
0.01% under
Cr
50mg/kg below
1mg/kg under
Pb
100mg/kg below
1mg/kg
Cd
1mg/kg below
1mg/kg under
As
2mg/kg below
1mg/kg under
Hg
1.5mg/kg below
1mg/kg under
Cl
2,000mg/kg below
25mg/kg
3,500kcal/kg above
42,370J/g
(about
10,000kcal/kg)
Caloric
Value

12. 10.Expection
Change of
EnvironmentalFriendly
Awareness by
region
Vitalizatio of regional
Economy through regional
Energy supply
Creation for clean streets
&clear regional society
environment
“Garbage is future resource for human being & heredity.”
Item
Detail
Time 3h
Day(24hours)
A week
A month
A year
Production quantity
Of recycled oil(ℓ)
1,200
7,200
31,200
Profit recycled oil(￦)
135.000
1.080.000
6.480.000
28.080.000
20
96
672
20.160
241.920
1.100
5.280
36.960
1.108.800
13.305.600
Profit structure of
Operation for a yerar
103,900
834.720
5,003.040
20,731.200
CO2 reduction effect
E
C
P
┃
201
150
85 Kg
833 Kg
5.831 Kg
174.930 Kg
Consumption
power(kw)
Electricity tax(￦)
374,400
others
Input materials with1 0min.
Interval after 3 hrs.
336.960.000 Recycled oil 1L = about700wons
Differs as per the contracts with
Power companies.
1kw=55.1wons(less than decimal
Point to be deleted)
about
Varies depending on installation
323.654,400
place, operation time & operation
methods.
2.099.160 Kg
In case of simple processing for1kg ………about3kg CO2 is generated but while processing 1kg using homogenizer for waste plastics ……about
0.38kg of CO2 is generated. T hus we can get 87% of CO2 reduction effect.
You can utilize it in belowing places. (all self-sufficient with internal fuels using garbage)
1. Pension : Incase of family trips for 5 week days a week(∴increased garbage quantity in pension)- Leads to reduce cost of heating oil
of boiler supplying recycled oil concerned oil boiler production of incresed garbage in homorgenizer.
2. Condominium(resort) : same as above
3. Village offices of municipalities: “Seperation of garbage gives hope to disadvantaged neighbors.”Life style stabilization of
garbarge seperation by residents. Recycled oil produced in a village office can generate a new welfare biz supplying oil boiler
facilities and boiler oil for the elderly living alone & child householder.
4. Self-sufficiency can be realized with internal heating fuels treating garbages from hospitals,plants and military compunds.
5. Recycled oil is permitted to self by current law and other common oil and refined oil are prohibited.

13. Thank You
New Technology by Eco creation
industries keeps running forward
for more clear and cleaner world.
ADITYA RECYCLING
Bangalore
www.adityahitechmachines.com