3. Objectives
Introduction
Hydrogen Today
Current Production Techniques
What is Photoelectrolysis?
Benefits
Problems
Experimental Methods
Results
Conclusion
3
4. Develop effective photosensitive metal
oxides to increase the efficiency of
hydrogen production through
photoelectrolysis
Reproduce results and refine procedures
developed by other research groups
Lay groundwork for future research in
this field at JMU
4
5. Hydrogen:
Quick Facts
Current State
Conventional Methods
Steam Methane Reforming
○ Problems
Electrolysis
Photoelectrolysis
What is it?
Benefits
5
6. Hydrogen may have a future as an ideal
energy carrier
Hydrogen has the highest energy density
per unit weight
Significant infrastructure barriers are
currently keeping hydrogen technology
from mainstream use
6
7. There are two main ways that hydrogen is
made today
Steam Reformed Methane (SRM)
Electrolysis
7
8. STEP 1: Methane reacts
with the steam to produce
a synthesis gas made up
of hydrogen and carbon
monoxide
STEP 2: the carbon
monoxide reacts with the
steam over a catalyst to
form hydrogen and carbon
dioxide 8
9. Carbon dioxide and small amounts of
carbon monoxide and hydrogen sulfide
are byproducts of the process
Current technologies that use hydrogen
cannot handle the impurities in the
resulting products
Further purification (both in feedstock
and product) is required – increasing
costs
2224 42 HCOOHCH
9
10. Uses direct current to separate hydrogen
atoms from the oxygen atoms in water
The oxygen-containing anion migrates to the
anode (+) and the hydrogen cation migrates to
the cathode (-)
Hydrogen gas is generated at the cathode and
separated from the oxygen gas generated at
the anode
Typical electrolyte used is Potassium
Hydroxide
10
11. Anodes and cathodes
alternatively spaced in
a tank filled with 20-
30% of an electrolyte
The electrodes are
connected in parallel
Advantages: easy to
repair and easy to
manufacture
11
12. In the U.S. 95% of all hydrogen produced comes
from Methane
Therefore, CO2 is still being released to the
atmosphere
Hydrogen produced from standard electrolysis
utilizes electricity from the grid, which is
predominately derived from fossil fuels
Fossil fuels provided 71% of electricity across all
sectors in 2008
Of the electricity from fossil fuels, 68% was from coal
Photoelectrolysis has the potential to offer entirely
emission-free energy
12
13. Same idea as normal electrolysis, but supplied
current is directly created by absorption of
sunlight by photosensitive semiconductors
Types of Photoelectrolysis:
Photovoltaic
Photovoltaic/Semiconductor Liquid Junction
Semiconductor-Liquid Junction
13
15. Figure shows electrolysis using electricity from PV unit and a photosensitive anode. Source: Currao, 2007
16. Figure shows electrolysis done with electricity directly from photosensitive anodes. Source: Currao, 2007
17. Low efficiency (typically <1%, highest
around 12%)
Requires a bias voltage to produce viable
amounts of hydrogen
Practicality
High cost
Still in experimental phase
Scalability issues
17
19. Cut 0.7 mm thick titanium sheet into 20 mm by
20 mm pieces
Remove burrs
Hand-grind with wet-dry silicon carbide
abrasive paper, (240-grit to 1000-grit), washing
the sample in between grit changes
Polished in Leco VP-160 grinder/polisher with
diamond paste; cleaned, then polished again
with colloidal silica, then final cleaned
19
20. To make our
electrodes, metal was
anodized in an
electrolyte with an
applied voltage
An electrolyte is
needed instead of pure
water to produce
nanostructured oxides
at reasonable rates
Anodization of a sample in our laboratory
20
22. The anodization reaction:
describes the creation of the titanium oxide film
eHTiOOHTi 22 22
22
23. The anodization reaction:
describes the creation of the tungsten trioxide
eHWOOHW 63262 23
23
24. Tungsten used was too thin for anodization in
some electrolytes; electrolyte would dissolve
holes through the tungsten from each side
A fixture was designed and fabricated that
exposes only one side of the tungsten foil to
the electrolyte
24
26. Summary of Anodization Statistics
Type Sample Time (mins) Voltage (V) Electrolyte
Titanium Oxide
021 90
55 NH4F
022*
100
90
023
90024
025
Tungsten Oxide
013 - 85 1M H2SO4
015 60 50 1M H2SO4 (0.5% NaF)
017 210 20 1.5M HNO3
007 65 60 NaF
26
* Sample “020” was stripped and re-anodized and labeled sample “022”
27. Once samples had been created, they
were examined on a scanning electron
microscope to see what nanostructures
were present
Three possible nanostructures:
Nanopores
Nanotubes
Nanoplatelets
27
28. First structure we were able to develop
through anodization before we refined our
process
Both metal oxides tested (as well as
several others) are capable of forming
nanoporous structures
28
32. Titanium dioxide has the potential to
organize in structures called nanotubes
The openings in these hexagonally-
arranged tubes are wider at the top and
narrow as depth increases
These tubes are desirable features
because they increase the surface area
of the photoactive material
32
37. One of the possible structures that can form
when anodizing tungsten
Called platelets because the film consists of
randomly arranged flat rectangular shapes
Desirable because they reflect and trap light
increasing the efficiency of the semi-
conductor film
37
41. Surface profiler
used to measure
film thickness
and surface
roughness
Highly-sensitive
stylus moves
across testing
surface
41
42. TiO2 samples had nanostructure film
thicknesses ranging from 9.5 to 12 μm
The tungsten foil was not completely flat
Prevented the stylus of the Alpha Step
from giving an accurate reading
Stylus actually gouges the WO3 film
WO3 samples had nanostructure film
thicknesses of approximately 0.9 μm
42
43. Nanostructures must
be crystalline to
function as a
photosensitive
electrode
Heating of samples
allows atoms to
rearrange in the
appropriate
crystalline lattice
structure
Type
Sample
#
Annealing
Time (hrs)
Temperature
(°C)
Gas
Titanium
Oxide
021 3 500 O2
022*
STRIPPED, REGROWN
3 500
O2
023
3%
H2/N2
024
3%
H2/N2
025 O2
Tungsten
Oxide
013
3 400 O2
015
017
007
43
45. A wire must be attached to allow a current
to run through sample
A small area is scraped down to bare metal,
and a wire attached with electrically conductive
silver epoxy
Baked in Isotemp Vacuum Oven for 1 hour
from 78°F-80°F
To define the test area, the entire sample was
covered with electrically-insulating epoxy
(except for test area)
45
47. An example of a sample
that is ready for testing
The surface area meant
for testing can be seen
Epoxy covers the rest of
the sample
47
48. Testing of each electrode ran for 120 seconds
Light from Mercury Vapor lamp was alternately
blocked and unblocked for 20 second intervals
Voltage and current measured to see if electrode
was light sensitive
48
49. A sample being tested with incoming light source in our laboratory 49
56. We succeeded for the first time at JMU in
producing a variety of nanostructures in TiO2
and WO3 (nanopores, nanotubes,
nanoplatelets)
Hydrogen and oxygen were produced
The TiO2 nanotubes produced a small current
without any voltage applied
For TiO2, nanotubes proved to be the best of
the three nanostructures
The WO3 samples produced similar results
56
57. The amount of hydrogen produced can be
predicted from the measured current flow
If a current of 1 mA flows for 1 hour, we
expect to generate 0.42 mL of hydrogen
57
58. Design test fixture/rig that would allow capture
of generated hydrogen and oxygen
Quantify amounts of hydrogen and oxygen
produced
Develop materials that will produce larger
photocurrents with smaller or no applied
voltage
Develop P-type materials for photocathodes
58
60. We would like to thank:
Our Advisor, Dr. David J. Lawrence
JMU Machinist Mark Starnes
Drs. Gopal Mor & Craig Grimes from Penn State
CISAT Mini-Grant
Family
Friends
Without whom this project would not have been
possible
60
61.
62. Mor, G., Varghese, O., Paulose, M., Mukherjee, N., & Grimes, C.
(2003). Fabrication of tapered, conical-shaped titania nanotubes.
Journal of Materials Research, 18(11), 2588-2593. doi:
10.1557/JMR.2003.0362.
Currao, A. (2007). Photoelectrochemical Water Splitting. CHIMIA
International Journal for Chemistry, 61(12), 815-819. doi:
10.2533/chimia.2007.815.
62
73. Electrolysis: Bipolar Design
Alternating layers of
electrodes and separation
diaphragms clamped
together
The cells are connected in a
series circuit and result in
higher stack voltages
The bipolar design has
higher current densities and
produces higher-pressure
gas compared to that of the
unipolar, however if it needs
repair, the entire stack must
be replaced
73
Even though Electrolysis is well known for producing hydrogen, the United States produces 95% of its hydrogen from a technique known as Steam Methane Reforming. Using this technique, steam at an extremely high temperature (usually around 700 degrees Celsius or 1000 degrees Celsius) is used to produce hydrogen from a methane source (like natural gas). The SMR consists of two steps. In the first step the methane reacts with the high-temperature steam to produce a synthesis gas primarily made up of hydrogen and carbon monoxide. The second step is also known as the water gas shift reaction. Here the carbon monoxide reacts with the steam over a catalyst to form hydrogen and carbon dioxide. This step is broken down to stages; one stage is a high temperature shift around 350 degrees Celsius, and the other a low temperature shift around 200 degrees Celsius
Because hydrogen production with SMR has small amounts of carbon monoxide, carbon dioxide and hydrogen sulfide as byproducts of the process, some processes require further purification. The two major purification steps to obtain a pure hydrogen product are feedstock purification and product purification. Feedstock purification removes sulfur and chloride in order to sustain the downstream steam reforming and other catalysts. Product purification uses a light absorption system to remove carbon dioxide, while the product gas also passes through a methanation step to remove traces of carbon oxides. It is important to eliminate the impurities from the hydrogen product because they are thought to cause problems in the fuel cell designs that we have today. That being said, most standards for hydrogen needs require further purification because the systems that are in place to harness the energy can’t handle the impurities. This disadvantage to SMR brings up a good reason to search for alternative hydrogen production techniques.
Electrolysis uses direct current to separate hydrogen atoms from the oxygen atoms in water. (Kroposki 5) Positive and negative electrodes are used to pass an electric current through water (or an electrolyte). In an electrolysis setup, the anode is positively charged while the cathode is negatively charged. Electrolysis of pure water is extremely slow, so to quicken the reactions, an electrolyte that is a strong acid (such as sulfuric acid) or a strong base (such as potassium hydroxide), is added to the water. When the current is passed through the water the molecules are split, causing the oxygen molecule to rush to the anode and the hydrogen molecule to rush the cathode. The hydrogen molecules are isolated from the oxygen molecules and the hydrogen gas is extracted for fuel.
There are different techniques to electrolysis that deal with where to put the electrodes in the water, as well as how many electrodes are needed to gain the maximum amount of hydrogen. Electrolyzers can be configured as unipolar (tank) or bipolar (filter press) as shown in Figures 1 and 2, respectively. The unipolar design has anodes, and cathodes alternatively spaced in a tank filled with 20-30% of an electrolyte. The electrodes are connected in a parallel series. (Ivy 4) The advantage to this design is that it is easy to repair and easy to manufacture. The bipolar design has alternating layers of electrodes and separation diaphragms clamped together. The cells are connected in a series circuit and result in higher stack voltages. The bipolar design has higher current densities and produces higher-pressure gas compared to that of the unipolar, however if it needs repair, the entire stack must be replaced. (Kroposki 6)
Figure 3: PEM Design
Another electrolysis technology is known as a solid polymer electrolyte membrane (PEM). The electrolyte in this unit is a “solid ion conducting membrane,” compared to the liquid solution such as alkaline electrolyzers. The membrane allows hydrogen ions (H+) to go from the anode side to the cathode side, where the hydrogen forms. The membrane also plays a part in separating hydrogen and oxygen gasses.
In order to perform Electrolysis effectively there are many other factors to consider when implementing a process design. A system depends first on what kind of electrolysis technology it is using. If a system is using the PEM design, it is not going to need a tank for its electrolytic solution because the electrolyte, as stated earlier, is solid. Electrolysis also requires purified water in order to work correctly and efficiently. Some systems require an “external deionizer or reverse osmosis unit” before the water enters the stacks, while some systems have a water purification unit inside their hydrogen generating unit. Systems also need a source of water to run electrolysis continuously which requires a water storage tank. On the other hand there are some processes that take advantage of hydrodynamics to power electrolysis and also take in some water eliminating the need for a storage tank. Overall each system has a hydrogen generation unit that incorporates the electrolysis stack (Unipolar, Bipolar, or PEM), gas purification and dryer, and heat removal unit. Electrolysis has different techniques all that have their advantages and disadvantages, but what makes electrolysis attractive for future hydrogen production is the fact that it can get its electrical power from other renewable energy sources, as previously mentioned.
Most common electrolyte, KOH
Semiconductor 1 = N Type
Semiconductor 2 = P Type
two pieces of polypropylene sandwiching the sample between two O-rings
another piece of backup metal soldiered to a wire snaked up through the neck of the fixture
The two pieces of the fixture were bolted together with chemically inert nuts and bolts made of a polymer called PEEK (polyether ether ketone
Circular tube, “honeycomb” arrangment
Human hair is 100 micrometers in diameter, NTs are 100 nm. Thus 1,000 would fit in diameter.
Half a million to a million of these would fit on the end of a human hair.
Vertical platelets
Horizontal platelets
Tungsten oxide film was delicate. Surface profiler needle possibly cut through oxide film.
After the samples were annealed, they needed to be prepared to be placed in the electrolysis experimental setup. To do this, a wire needed to be attached to allow a current to run through it. This was accomplished by scraping away a small area of oxide to expose the bare metal on the front face of the sample, near the edge oriented upwards. The wire was then attached to the sample using two types of expoxy: electrically-conductive silver epoxy. Additionally, the sample was completely covered (both sides, and edges) in electrically-insulating epoxy except for a control area that would be exposed to the electrolyte and the incoming electromagnetic radiation. After the samples were covered in epoxy, they were placed in a Isotemp Vacuum Oven for 1 hour at 78F-80F to cure.
Immediately after anodization the NT’s are not crystalline