Lean Materials Management - Parts presentation at the line - November 2016
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How to present parts to the Production Line in a Lean operation.
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Lean Materials Management - Parts presentation at the line - November 2016
- 1. 1Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Parts Presentation at a Line Design Principles Marek Piatkowski â November 2016 Thinkingwin, Win, WIN
- 2. 2Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Introduction - Marek Piatkowski ïœ Professional Background ï¶ Toyota Motor Manufacturing Canada (TMMC) - Cambridge, Ontario from 1987-1994 ï¶ TPS/Lean Transformation Consulting - since 1994 ïœ Professional Affiliations ï¶ TWI Network â John Shook, Founder ï¶ Lean Enterprise Institute (LEI) â Jim Womack ï¶ Lean Enterprise Academy (LEA) â Daniel Jones ï¶ CCM/CAINTRA â Monterrey, Mexico ï¶ SME, AME, ASQ, CME ïœ Lean Manufacturing Solutions - Toronto, Canada http://twi-network.com
- 3. 3Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN
- 4. 4Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN What is the concept of Parts Presentation? ïœ At the Operator Work station - organize all parts, components, materials, tools and materials in a manner that minimizes Waste: ï¶ Reduces production cycles ï¶ Increases ability to visually manage visually parts identification and parts shortages ï¶ Improves orientation of incoming material ï¶ Improves organization of work area ï¶ Increases worker safety / ergonomics ï¶ Promotes standardized work environment ï¶ Enhances ability to detect defects and quality issues with parts
- 5. 5Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Work Cells Parts Presentation at a Work Cell Marek Piatkowski â November 2016 Thinkingwin, Win, WIN
- 6. Design of the Work Cell â from material flow point of view
- 7. Design of the Work Cell â from material flow point of view Is this a good or a bad design?
- 8. Design of the Work Cell â Material deliveries is always the last thought
- 9. Design of the Work Cell â from material flow point of view Is sitting good or bad for us?
- 10. X Design of the Work Cell â from material flow point of view
- 11. Design of the Work Cell â from material flow point of view
- 12. Work Cell Design - Parts presentation
- 13. Design of the Work Cell â from material flow point of view
- 14. Work Cell Design - Parts presentation
- 15. Work Cell Design - Parts presentation
- 16. Parts presentation in a Work Cell
- 17. Parts presentation in a Work Cell
- 18. Sometimes the simplest ideas are the best. Bird Feeders
- 19. Design of a Work Cell from: - material flow and - operator flow point of view
- 20. 20Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Production Lines Flow Racks Parts Presentation at a Production Line Marek Piatkowski â April 2015 Thinkingwin, Win, WIN
- 21. Flow Racks
- 22. Flow Racks
- 23. Flow Racks
- 24. Flow Racks
- 25. Flow Racks
- 26. Flow Racks
- 27. Flow Racks
- 28. 28Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Job Shops Parts Presentation in a Job Shop Marek Piatkowski â April 2015 Thinkingwin, Win, WIN
- 29. Parts presentation in a Job Shop
- 30. Parts presentation in a Job Shop
- 31. Parts presentation in a Job Shop
- 32. Parts presentation at the Line â 2 Bin System
- 33. Parts presentation in a Job Shop
- 34. Parts presentation in a Job Shop
- 35. Parts presentation in a Job Shop
- 36. Parts presentation in a Job Shop
- 37. Parts presentation in a Job Shop
- 38. Parts presentation in a Job Shop
- 39. Parts presentation in a Job Shop
- 40. Parts presentation in a Job Shop
- 41. Parts presentation in a Job Shop
- 42. Parts presentation in a Job Shop
- 43. 43Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Kit Deliveries Drop-off Zones and Kit Instructions Marek Piatkowski â April 2015 Thinkingwin, Win, WIN
- 46. Kit Identification â âLibraryâ Kit Assembly and Identification Instructions
- 47. Kit Drop-Off
- 48. Kit Drop-Off - Assembly Instructions
- 49. Kit Drop-Off
- 50. Kit Drop-Off
- 51. Kit Drop-Off
- 53. Kit Drop-Off
- 54. Kit Drop-Off
- 55. Kit Drop-Off
- 56. Kit Drop-Off
- 57. Kits â where Every Part Counts
- 58. Kits â where Every Part Counts
- 59. Kits â where Every Part Counts
- 60. 60Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Batch and Heavy Parts Parts Presentation Marek Piatkowski â April 2015 Thinkingwin, Win, WIN
- 61. Batch and Heavy Parts
- 62. Batch and Heavy Parts
- 63. Batch and Heavy Parts
- 64. Batch and Heavy Parts
- 65. Batch and Heavy Parts
- 66. Batch and Heavy Parts
- 67. Batch and Heavy Parts
- 68. 68Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Changing the World. One Transformation at a time This presentation is an intellectual property of W3 Group Canada Inc. No parts of this document can be copied or reproduced without written permission from: Marek Piatkowski W3 Group Canada Inc. iPhone: 416-235-2631 Cell: 248-207-0416 Marek.Piatkowski@rogers.com http://twi-network.com Thinkingwin, Win, WIN
- 69. 69Marek.Piatkowski@Rogers.com Parts Presentation at the Line Design Principles Thinkingwin, Win, WIN Presentations in this Workshop 1. Log in to: www.slideshare.net 2. Type in my name in search area: Marek Piatkowski 3. Select a presentation you want to see 4. Learn and Enjoy