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I N C O R P O R AT I N G
                                     f i s h far m ing t e c h no l og y




                                  March | April 2013
The role of bioremediation in water quality
               management




 International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom.
 All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies,
 the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of
 information published.
 ©Copyright 2013 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form
 or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058




The International magazine for the aquaculture feed industry
Fatten up your bottom line. Bühler high-performance animal and aqua feed production
systems are used by leading companies around the world. These producers know they
can rely not just on the technology itself, but also on the support that accompanies it. A
service combining local presence with global expertise both lowers feed mill operating
costs and increases capacity utilization. To find out more, visit www.buhlergroup.com




Bühler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96
fu.buz@buhlergroup.com, www.buhlergroup.com




Innovations for a better world.
FEATURE




The role of
bioremediation in water
quality management
by Goncalo A. Santos, MSc, technical manager – aquaculture, Biomin
Holding GmbH, Austria




W
                  ith	the	expansion	and	devel-          decreased	 anaerobic	 conditions	 in	 pond	 soil	    example,	 the	 formation	 of	 glutamine	 in	 the	
                  opment	 of	 the	 aquaculture	         and	reduced	sludge	accumulation.	                    brain	 to	 detoxify	 ammonium	 to	 urea,	 to	
                  industry,	 several	 challenges	           Moreover,	 enzymes	 can	 be	 an	 effective	      protect	themselves	from	toxic	ammonia	levels	
                  arise.	The	 intensification	 of	      tool	 in	 the	 degradation	 of	 organic	 matter	     (Randall	 and	 Tsui,	 2002).	 Nitrite	 (NO2-)	 is	
production	 systems	 increases	 the	 pressure	          in	 very	 intensive	 production	 systems.	 These	    usually	 present	 below	 dangerous	 concentra-
on	 the	 environment,	 which	 can	 severely	            positive	changes	in	the	environment	are	sup-         tions	in	fresh	and	marine	water.	
affect	 water	 quality	 and	 as	 a	 consequence	        ported	 by	 proven	 benefits	 for	 the	 perform-         However,	 prolonged	 exposure	 to	 high	
fish	 or	 shrimp	 performance	 and	 the	 inci-          ance	and	survival	of	shrimp	from	the	larval	to	      nitrite	levels,	especially	when	oxygen	is	limited,	
dence	of	diseases.	                                     grow-out	stages.                                     leads	 to	 anoxia	 and	 slow	 suffocation	 of	 the	
                                                                                                             animals,	 because	 nitrite	 changes	 hemoglobin	
    In	aquaculture,	the	application	of	beneficial	      Toxicity of nitrogenous                              into	methemoglobin,	a	form	that	is	not	able	to	
bacteria	 (probiotics)	 is	 not	 only	 associated	      compounds                                            bind	oxygen	(Lewis	and	Morris,	1986).	
with	 gut	 health	 (feed	 probiotics),	 but	 also	          Nitrogen	 compounds,	 such	 as	 nitrite,	            Nitrate	 (NO3-)	 is	 the	 least	 dangerous	
with	 bioremediation	 improving	 the	 environ-          nitrate	 and	 ammonium	 ions	 /	 ammonia	 are	       compound	 and	 low	 concentrations	 are	 not	
ment	 (water	 and	 soil)	 in	 which	 the	 animals	      toxic	 when	 their	 concentrations	 exceed	 a	       problematic.	Similar	to	nitrite,	nitrate	converts	
are	reared.	The	effects	of	biodegrading	strains	        certain	level	in	the	rearing	water.	Ammonium	        hemoglobin,	 into	 a	 non-binder	 for	 oxygen.	
(such	as	Bacillus sp.,	Paracoccus sp.,	Thiobacillus     nitrogen	 that	 occurs	 partly	 in	 the	 form	 of	   Permanent	 exposure	 to	 high	 nitrate	 levels	
sp.)	 added	 directly	 to	 the	 water	 involve	 the	    ammonium	 ion	 (NH4+)	 and	 ammonia	                 causes	weight	loss	and	a	higher	occurrence	of	
modulation	 of	 the	 microbiology	 profile	 in	         (NH3+)	originates	from	decomposing	organic	          infectious	 diseases.	 To	 avoid	 these	 complica-
ponds,	degradation	of	undesirable	waste	com-            waste	and	animal	excretions	in	the	farm.	The	        tions,	 excess	 nitrate	 needs	 to	 be	 removed	
pounds	 (ammonia,	 nitrite,	 hydrogen	 sulfide),	       sensitivity	 to	 ammonium	 nitrogen	 depends	        to	 reach	 lower,	 non-toxic	 concentrations	
enhanced	 mineralization	 of	 organic	 matter,	         largely	on	the	species.	                             (Camarga	et al.,	2005).	This	is	often	achieved	
                                                            Some	 fish	 have	 developed	 strategies,	 for	   by	water	renewal	at	the	farms.

                                                                                                             Bioremediation in aquaculture
                                                                                                                 Watewater	 management	 in	 aquaculture	
                                                                                                             systems	 is	 crucial	 to	 maintain	 a	 good	 health	
                                                                                                             status	 of	 the	 animals	 as	 well	 as	 to	 counteract	
                                                                                                             the	 negative	 impacts	 on	 the	 environment.	
                                                                                                             Bioremediation,	 the	 application	 of	 micro-
                                                                                                             organisms	 like	 bacteria	 to	 remove	 dangerous	
                                                                                                             waste	 products,	 is	 a	 promising	 tool	 for	 onsite	
                                                                                                             treatment	 of	 watewater	 and	 contaminated	
                                                                                                             sediments.	 For	 the	 bioremediation	 of	 nitrog-
                                                                                                             enous	 compounds,	 bacteria	 have	 to	 perform	
                                                                                                             nitrification	and	denitrification.	Bacterial	nitrifica-
                                                                                                             tion	is	the	oxidation	of	ammonium	/	ammonia	
                                                         Figure 1: Nitrification and denitrification         (NH4+,	NH3+)	to	nitrate	(NO3-)	via	hydroxyl	
                                                               processes in aquatic environments             amine	 and	 nitrite	 (NO2-).	 Denitrification	

                                                       28 | InternAtIonAl AquAFeed | March-April 2013
FEATURE
                                                                                                                                                      FEATURE

 duced	 on	 a	 large	 scale	 it	 could	 bring	 fish	 uniqueness	of	the	technology	is	based	on	its	                     carbon	 dioxide.	 In	 particular,	 oversaturation	
 production	 to	 the	 place	 where	 the	 fish	 is	 ability	 to	 perform	 three	 critical	 functions	 in	               of	nitrogen,	even	in	relatively	small	quantities,	
 actually	consumed.                                    one	system	-	dissolving	oxygen	in	the	water,	                   can	endanger	the	wellbeing	of	fish	stock,	slow-
     The	 Marine	 Harvest	 Group,	 the	 world's	 producing	the	correct	marine	hydrodynamics	                           ing	 growth	 and	 increasing	 the	 possibility	 of	
 largest	private	fish	producer,	is	building	ever- and	stripping	out	potentially	harmful	nitrogen	                      disease,	 and	 ultimately,	 even	 mortality.	 With	
 larger	tanks.	At	Kårstø,	Norway,	the	company	 -	 and	 all	 this	 via	 a	 very	 low	 energy	 require-                  the	installation	of	OxyStream,	external	degas-
 has	 plans	 to	 produce	 6,000	 tons	 of	 salmon	 ment.	The	system	is	easily	installed,	as	a	new	                     sing	units	to	prevent	inert	gas	build-up	will,	in	
 per	 year,	 onshore,	 to	 an	 average	 size	 of	 1	 set-up	 or	 as	 a	 retrofit	 to	 existing	 fish	 farm	            many	cases,	become	obsolete.
 kilogram,	 in	 fish	 tanks	 40	 metres	 in	 diameter	 tanks,	 and	 is	 maintenance-free	 because	 it	 is	                 Depending	 on	 the	 application,	 pumping	
 and	10	metres	high,	with	volumes	of	water	as	 not	 associated	 with	 any	 ancillary	 equipment	                       pressures	 as	 low	 as	 0.05	 to	 0.2	 bar	 are	 nor-
 high	 as	 12,000	 cubic	 metres.	 Marine	 Harvest	 to	manage	water	pressure.                                          mally	 sufficient	 to	 oxygenate	 the	 incoming	
 also	 intends	 to	 explore	 the	 possibility	 of	        SOLVOX ®	 OxyStream	 significantly	                          water,	strip	nitrogen	and	create	optimal	tank	
 building	a	land	based	fish	farm	in	a	quarry	at	 increases	 fish	 production	 volume,	 optimises	                      hydrodynamics.	 This	 low	 operating	 pressure	
 Mjølkevikvarden,	 in	 2: Pond Norway,	 where	 fish	 meat	 quality	 and	 considerably	 improves	
                  Figure Askøy,	 interactions without the addition of                                                    Figure 3: Pond interactions with the
                                                                                                                       makes	the	system	very	energy	efficient.	
 the	 company	 believes	 there	 is	 potential	 to	 beneficial bacteria
                                                       operations	from	an	environmental	standpoint.	                       The	addition of beneficial bacteria were	
                                                                                                                                 capabilities	 of	 this	 technology	
  build	 a	 plant	 big	 enough	 to	 produce	 50,000	            It	is	a	combined	oxygenation	and	flow	system	           proved	 during	 trials	 conducted	 at	 a	 Marine	
  tons	per	year	of	1	kilogram	salmon.	 nitrous	
describes	 the	 reduction	 of	 nitrate	 to	                   compounds	 is	 more	 likely	 to	 ensure	 a	amount	
                                                                that	 not	 only	 dissolves	 the	 optimal	 stable	     are	 constantly	 exposed	 Results	 showed	 that	
                                                                                                                        Harvest	 facility	 in	 2011.	 to	 and	 challenged	
       This	 is	 equal	 to	 5	 percent	 of	 the	 total	
oxide	and	finally	to	nitrogen	gas,	which	returns	             performance.in	 the	 inlet	 water	 flow,	 but	 also	
                                                                of	 oxygen	                                             OxyStream	was	the	only	oxygenation	source	
                                                                                                                      by	 micro-organisms	 from	 the	 surrounding	
into	 the	 atmosphere	 (Chávez-Crooker	 trout	
  biomass	 production	 of	 salmon	 and	 and	                    distributes	it	evenly	at	an	adjustable	flow	pat-      environment. rearing	 young	 salmon	 hatched	 in	
                                                                                                                        suitable	 for	
Obreque-Contreras,	—	 currently	 about	range	
  in	 Norway	 today	 2010).	 Although	 a	 1	 mil-             Beneficial bacteria and enzymes
                                                                tern	 throughout	 the	 tank,	 ensuring	 that	 the	      tanks	running	on	fresh	water,	before	gradually	
                                                                                                                           These	 environmental	 challenges	 are	
of	 bacterial	 species	 are	Theoretically,	 if	 20	 of	
  lion	 tons	 per	 year.	 capable	 of	 nitrification	         to improve water and soil exercise	
                                                                fish	 stock	 benefit	 from	 the	 physical	              transitioning	 them	 to	 seawater.	 This	 creates	
                                                                                                                      obviously	 influenced	 by	 different	 factors,	
  these	 plants	 where	 in	 operation	 today,	 all	 of	
and	/	or	denitrification,	not	all	species	are	appli-          quality in aquaculture ponds The	
                                                                involved	 in	 swimming	 against	 the	 flow.	            an	 optimum	 environment	 in	 and	 to	 rear	
                                                                                                                      including	 farm	 management	 which	rearing	
  Norway’s	salmon	production	to	full	slaughter	
cable	 for	 bioremediation	 products.	 Recently	                flow	key	 factor	 for	 successful	 aquaculture	 is	
                                                                   A	 regime	 can	 be	 fully	 tailored	 according	      salmon,	 ensuring	 the	 correct	 oxygen	 levels	
                                                                                                                      methods.	Aquaculture	operations	generally	
  size	 could	 be	 accomplished	 on	 land.	 Key	
strains	such	as	Paracoccus sp.	and	Thiobacillus sp.	          to	 understand	stock	 density	 and	 fish	 species,	
                                                                to	 fish	 size,	 the	 interactions	 between	 the	       throughout	the	entire	production	period	and	
                                                                                                                      involve	the	stocking	and	feeding	of	shrimp	
  parameters	 associated	 with	 this	 installation	
have	gained	interest	due	to	its	degrading	capa-                 such	as	salmon	or	cod.	The	system	comprises	
                                                              microbial	environment,	gut	flora	and	immune	            in	 open	 fish	 semi-closed	 water	 systems.	
                                                                                                                        keeping	 or	 stress	 levels	 to	 an	 absolute	
  are	20,000	cubic	metre	fish	tanks,	35	metres	
bilities.	 Also	 Bacillus sp.	 is	 also	 well	 suited	 to	      a	 standalone	 unit,	 allowing	 water	 flow	 and	
                                                              system	 of	 the	 shrimp,	 as	 well	 as	 the	 factors	     minimum.	
                                                                                                                      Semi-closed	 pond	 systems	 have	 a	 low	
  in	diameter.
perform	several	functions	in	the	water	cleanup	               that	 determine	 the	 be	 individually	 microbial	
                                                                oxygen	 dosing	 to	 persistence	 of	 controlled	            Importantly,	the	technology	makes	it	pos-
                                                                                                                      water	 turnover	 and	 can	 accumulate	 gases,	
application	(Nakano	et al.,	1998).	                             for	each	tank.
                                                              species	in	the	internal	and	external	microbial	         nutrients,	precisely	 predict	 flow	etc.,	 which	
                                                                                                                        sible	 to	 metabolites,	 waste,	 velocity	 and	
  Pioneering technology all	 desired	
     A	 single	 strain,	 rarely	 harbours	                           The	micro-bubbles	created	by	SOLVOX®
                                                              ecosystems.	 While	 natural	 environments	 are	 	       can	adjust	 this	 velocity	 in	 the	 circular	 on-land	
                                                                                                                        to	 deteriorate	 the	 water	 quality	 and	
qualities	necessary	for	an	efficient	degradation	
       One	 of	 the	 most	 pioneering	 technologies	          balanced,	 the	 farming	 environment	 favours	
                                                                OxyStream	 create	 the	 additional	 benefit	 of	      create	 anoxic	 conditions	 in	 state	 of	 matu-
                                                                                                                        tanks,	 Depending	 on	 their	 the	 soil.	 This	
of	toxic	compounds,	therefore	a	combination	
  to	 be	 introduced	 to	 the	 industry	 has	 been	           the	 growth	 of	 micro-organisms	 as	 it	 is	 rich	
                                                                helping	 to	 reduce	 the	 concentration	 of	 dis-       rity,	 fish	 need	 a	 certain	 water	 velocity	 to	
                                                                                                                      can	strongly	affect	the	performance	of	the	
  Linde’s	 SOLVOX®	 OxyStream	 system.	 The	
of	strains	that	perform	best	for	one	or	several	              in	 nutrients	 and	 feed	 waste.	 Farmed	 species	
                                                                solved	inert	gases	such	as	nitrogen,	argon	and	         remain	 healthy.	 If	 the	 velocity	 is	 not	 correct,	
                                                                                                                      farmed	species.	Thus,	good	pond	manage-




                                       Extruder OEE for the Production of Fish Feed

                           -




                                       AMANDUS KAHL GmbH & Co. KG, Dieselstrasse 5-9, D-21465 Reinbek / Hamburg,
                                       Phone: +49 40 727 71 0, Fax: +49 40 727 71 100, info@amandus-kahl-group.de                           www.akahl.de



                                                             March-April 2013 | InternAtIonAl AquAFeed | 29
                                                              March-April 2013 | InternAtIonAl AquAFeed | 11
FEATURE




Table 1: A diverse range of enzymes used as
bioremediation agents in aquaculture

enzyme                    substrate


amy;lase                  ß-Glucoside
Cellulase                 Cellulose
lipase                    lipids and fat
Protease                  Protien
Xylanase                  Xylan, Hemicellulose
Peectinase                Pectin



ment	 is	 crucial	 for	 high	 production	 and	
a	 healthy	 crop.	 Since	 water	 quality	 plays	
an	 important	 role,	 it	 is	 of	 great	 value	 to	
understand	 the	 various	 interactions	 taking	
place	 within	 the	 ponds.	 These	 are	 quite	
complex	and	depend	directly	on	the	pond	
environment,	 stocked	 biomass,	 input	 of	
nutrients	and	pond	management.                          pathogens	to	grow	and	affecting	the	condition	         the	 level	 of	 such	 toxic	 compounds.	 Some	
    As	can	be	seen	in	Figure	2,	the	accumula-           of	 the	 shrimp.	 Under	 these	 poor	 conditions,	     beneficial	bacteria	can	also	degrade	toxic	H2S,	
tion	and	degradation	of	organic	waste	in	the	           the	 shrimp	 faces	 higher	 levels	 of	 stress	 and	   improving	water	quality	and	odor.	The	com-
pond	will	result	in	an	increased	consumption	           is	 more	 susceptible	 to	 diseases,	 which	 could	    bination	of	all	these	factors	will	improve	water	
of	 oxygen	 (O2)	 and	 production	 of	 waste	           result	in	poor	growth	or	a	failed	crop	through	        quality	 and	 the	 condition	 of	 the	 pond	 soil,	
compounds	such	as	ammonia	(NH3),	nitrites	              disease	outbreaks.                                     resulting	 in	 a	 better	 environment	 for	 shrimp	
(NO2	 -)	 and	 hydrogen	 sulfide	 (H2S),	 which	            With	 the	 inclusion	 of	 beneficial	 bacteria	    with	better	growth	and	health	status.
can	 lead	 to	 a	 phytoplankton	 bloom.	 Massive	       (Figure	 3),	 organic	 matter	 is	 utilized	 as	 a	        In	 the	 bioremediation	 process,	 enzymes	
growth	of	phytoplankton	can	further	deplete	            source	 of	 nutrients	 by	 the	 bioremediation	        play	 the	 role	 of	 catalysts	 that	 accelerate	
oxygen	 during	 the	 night	 and	 contribute	 to	 a	     bacteria,	which	reduces	the	amount	of	waste	           biochemical	reactions	in	pond	soil	and	water.	
phytoplankton	bloom	crash.	All	these	factors	           accumulating	in	the	pond.	Additionally,	specific	      When	added	to	the	culture	water	or	spread	
contribute	 to	 the	 contamination	 of	 water	          nitrifying	and	denitrifying	bacteria	will	convert	     on	 top	 of	 the	 pond	 soil,	 enzymes	 are	 able	
and	 soil,	 creating	 favourable	 conditions	 for	      NH3	 and	 NO2-	 into	 nitrogen	 gas,	 reducing	        to	 degrade	 the	 major	 organic	 constituents	
                                                                                                               normally	found	in	shrimp	and	fish	ponds.	Each	
                                                                                                               enzyme	 has	 its	 mode	 of	 action	 and	 is	 very	
                                                                                                               specific	 in	 the	 chemical	 reaction	 it	 catalyzes	
                                                                                                               (Table	1).
                                                                                                                   Enzymes	 are	 also	 naturally	 produced	 and	
                                                                                                               excreted	 by	 some	 microbes.	 These	 extracel-
                                                                                                               lular	 enzymes,	 such	 as	 cellulase,	 protease	 and	
                                                                                                               amylase,	are	produced	during	the	aerobic	fer-
                                                                                                               mentation	 of	 organic	 matter	 by	 micro-organ-
                                                                                                               isms,	 for	 example	 by	 some	 Bacillus	 species.	
                                                                                                               Bacilli	are	commonly	found	in	pond	sediments	
                                                                                                               and	can	also	be	added	to	the	pond	water	for	
                                                                                                               bioremediation	purposes.	Some	Bacillus sp.	are	
                                                                                                               also	able	to	degrade	nitrogenous	compounds.	
                                                                                                               In	 addition,	 their	 large	 variety	 of	 excreted	
                                                                                                               (extracellular)	enzymes	helps	to	speed	up	the	
                                                                                                               degradation	of	organic	matter	and	toxic	com-
                                                                                                               pounds	such	as	ammonia.	The	efficient	removal	
                                                                                                               of	nitrogenous	compounds	can	also	be	carried	
                                                                                                               out	by	nitrifying	and	denitrifying	bacteria	such	as	
         Figure 4: Average growth rate (g/day) of shrimp during the production period
                                                                                                               Thiobacillus and	Paracoccus.

                                                      30 | InternAtIonAl AquAFeed | March-April 2013
FEATURE

    While	some	micro-organisms	proliferate	in	            breaking	 apart	 large	 sludge	 particles,	 thus	     the	 soil	 of	 the	 control	 ponds	 in	 Picture	 2	
a	 narrow	 range	 of	 environmental	 conditions	          creating	wider	surface	areas	which	can	then	          exhibited	 a	 dark	 black	 colour,	 an	 indica-
(pH,	oxygen,	availability,	etc.),	certain	enzymes	        be	 fermented	 by	 microbes.	 This	 reduction	        tion	 of	 the	 accumulation	 of	 dead	 organic	
are	able	to	act	in	multiple	environments.	                of	 sludge	 and	 dead	 organic	 matter	 can	 be	      matter.
    Nevertheless,	 some	 products	 combining	             seen	visually	not	only	through	better	water	              Results	suggested	that	with	the	combined	
the	 positive	 effects	 of	 beneficial	 bacteria	 and	    quality,	but	also	through	better	soil	quality.        use	of	beneficial	bacteria	and	enzymes,	pond	
enzymes	 are	 already	 being	 used	 as	 bioreme-                                                                soils	 containing	 black	 and	 glutinous	 organic	
diation	agents	in	aquaculture.                            Field trial                                           sludge	turned	into	a	more	yellow	soil.
                                                              In	a	field	study	in	China,	it	was	observed	           In	terms	of	performance,	the	average	daily	
Efficacy of enzymes in                                    that	 the	 combined	 application	 of	 the	            weight	gain	of	shrimp	in	the	AquaStar®	group	
bioremediation                                            bioremediation	 products	 AquaStar®	 Pond	            increased	by	36	percent	and	feed	conversion	
    Enzymes	 have	 the	 capacity	 to	 stabilize	          (Bacillus sp.,	 Enterococcus sp.,Pediococcus          ratio	 improved	 by	 9	 percent	 compared	 with	
the	 soil	 organic	 matter	 and	 can	 be	 used	           sp.,	 Paracoccus sp.,	 Thiobacillus sp)	 and	         the	 control	 (no	 probiotic	 inclusion).	 The	
effectively	 to	 manage	 soil	 quality	 and	 rear-        AquaStar®	 PondZyme	 (beneficial	 bacteria	           results	are	shown	in	Figure	4	and	5.	
ing	 conditions	 for	 aquatic	 species.	 There	 is	       and	a	blend	of	amylases,	xylanases,	cellulases	           Based	 on	 these	 results,	 it	 was	 concluded	
not	 one	 specific	 enzyme	 that	 works	 best	            and	 proteases)	 to	 the	 water,	 according	 to	      that	 in	 the	 search	 for	 more	 effective	 and	
in	all	cases.	A	blend	containing	a	variety	of	            a	 specific	 application	 programme,	 improved	       environmentally-friendly	 treatments,	 benefi-
enzymes	 may	 be	 the	 most	 effective	 means	            water	 quality,	 soil	 condition	 and	 ultimately,	   cial	bacteria	have	emerged	as	a	viable	alter-
for	bioremediation	in	aquaculture.	Enzymes	               shrimp	performance.                                   native.	 The	 application	 of	 bioremediation	
greatly	 reduce	 sludge	 accumulation	 and	                   Four	 earth	 shrimp	 ponds	 (0.7	 –	 0.8	 ha/     solutions	 in	 aquaculture	 can	 also	 benefit	
anaerobic	 conditions	 in	 pond	 bottoms.	                pond)	 with	 a	 depth	 of	 1	 –	 1.2	 m	 were	        from	 the	 inclusion	 of	 enzymes,	 especially	 in	
They	 promote	 a	 faster	 degradation	 of	                stocked	with	juvenile	shrimp	(approximately	          intensive	 productions.	 AquaStar®	 positively	
the	 accumulated	 organic	 matter	 especially	            1.4	 g/shrimp)	 with	 a	 density	 of	 50	 shrimp/     affects	 the	 performance	 of	 shrimp	 while	
under	 intensive	 production	 conditions.	                m².	 The	 trial	 was	 carried	 out	 for	 a	 period	   maintaining	 a	 stable	 environment	 in	 the	
This	 organic	 matter	 comprises	 uneaten	                of	 57	 days	 with	 a	 dosage	 of	 500	 g/ha	 of	     pond,	 proving	 to	 be	 an	 effective	 manage-
feed,	 dead	 plankton,	 mineral	 soils,	 faeces	          product	 applied	 once	 a	 month	 to	 the	            ment	tool	in	aquaculture.
and	 pathogenic	 micro-organisms	 in	 the	 soil	          treatment	 group	 (two	 ponds).	 The	 control	
where	 the	 conditions	 are	 often	 anaerobic.	           ponds	consisted	of	two	ponds	with	normal	
However,	for	all	these	bioremediation	proc-               production	operations.
esses	 catalyzed	 by	 enzymes,	 the	 presence	                The	 soil	 of	 the	 AquaStar®	 ponds	 in	           More InforMatIon:
of	 beneficial	 bacteria	 is	 important	 as	 well.	       Picture	 1	 was	 of	 yellow	 colour	 which	 is	         Website: www.biomin.net
Enzymes	 accelerate	 microbial	 processes	 by	            regarded	 as	 the	 best	 bottom	 type,	 while	




 Ecobiol Aqua
                                                                                                                                                    Vi
                                                                                                                                                     sit
                                                                                                                                              VI   Bo NO
                                                                                                                                                V o       R
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                                                                                                                                               10 A t
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  A highly effective new generation probiotic
          Pathogenic bacteria antagonist
          Enhances friendly intestinal microflora
          Improves Feed Conversion Ratio and growth
          Helps mantain optimal health status
          Reduces mortality in the ponds
          Controls water quality




                                                                                                Central Office and Orders
                                                                                                Jesús Aprendiz, 19. 1º A-B 28007 Madrid
                                                                                                T. +34 915 014 041 norel@norel.es www.norel.es


                                                         March-April 2013 | InternAtIonAl AquAFeed | 31
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The role of bioremediation in water quality management

  • 1. I N C O R P O R AT I N G f i s h far m ing t e c h no l og y March | April 2013 The role of bioremediation in water quality management International Aquafeed is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2013 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1464-0058 The International magazine for the aquaculture feed industry
  • 2. Fatten up your bottom line. Bühler high-performance animal and aqua feed production systems are used by leading companies around the world. These producers know they can rely not just on the technology itself, but also on the support that accompanies it. A service combining local presence with global expertise both lowers feed mill operating costs and increases capacity utilization. To find out more, visit www.buhlergroup.com Bühler AG, Feed & Biomass, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 28 96 fu.buz@buhlergroup.com, www.buhlergroup.com Innovations for a better world.
  • 3. FEATURE The role of bioremediation in water quality management by Goncalo A. Santos, MSc, technical manager – aquaculture, Biomin Holding GmbH, Austria W ith the expansion and devel- decreased anaerobic conditions in pond soil example, the formation of glutamine in the opment of the aquaculture and reduced sludge accumulation. brain to detoxify ammonium to urea, to industry, several challenges Moreover, enzymes can be an effective protect themselves from toxic ammonia levels arise. The intensification of tool in the degradation of organic matter (Randall and Tsui, 2002). Nitrite (NO2-) is production systems increases the pressure in very intensive production systems. These usually present below dangerous concentra- on the environment, which can severely positive changes in the environment are sup- tions in fresh and marine water. affect water quality and as a consequence ported by proven benefits for the perform- However, prolonged exposure to high fish or shrimp performance and the inci- ance and survival of shrimp from the larval to nitrite levels, especially when oxygen is limited, dence of diseases. grow-out stages. leads to anoxia and slow suffocation of the animals, because nitrite changes hemoglobin In aquaculture, the application of beneficial Toxicity of nitrogenous into methemoglobin, a form that is not able to bacteria (probiotics) is not only associated compounds bind oxygen (Lewis and Morris, 1986). with gut health (feed probiotics), but also Nitrogen compounds, such as nitrite, Nitrate (NO3-) is the least dangerous with bioremediation improving the environ- nitrate and ammonium ions / ammonia are compound and low concentrations are not ment (water and soil) in which the animals toxic when their concentrations exceed a problematic. Similar to nitrite, nitrate converts are reared. The effects of biodegrading strains certain level in the rearing water. Ammonium hemoglobin, into a non-binder for oxygen. (such as Bacillus sp., Paracoccus sp., Thiobacillus nitrogen that occurs partly in the form of Permanent exposure to high nitrate levels sp.) added directly to the water involve the ammonium ion (NH4+) and ammonia causes weight loss and a higher occurrence of modulation of the microbiology profile in (NH3+) originates from decomposing organic infectious diseases. To avoid these complica- ponds, degradation of undesirable waste com- waste and animal excretions in the farm. The tions, excess nitrate needs to be removed pounds (ammonia, nitrite, hydrogen sulfide), sensitivity to ammonium nitrogen depends to reach lower, non-toxic concentrations enhanced mineralization of organic matter, largely on the species. (Camarga et al., 2005). This is often achieved Some fish have developed strategies, for by water renewal at the farms. Bioremediation in aquaculture Watewater management in aquaculture systems is crucial to maintain a good health status of the animals as well as to counteract the negative impacts on the environment. Bioremediation, the application of micro- organisms like bacteria to remove dangerous waste products, is a promising tool for onsite treatment of watewater and contaminated sediments. For the bioremediation of nitrog- enous compounds, bacteria have to perform nitrification and denitrification. Bacterial nitrifica- tion is the oxidation of ammonium / ammonia Figure 1: Nitrification and denitrification (NH4+, NH3+) to nitrate (NO3-) via hydroxyl processes in aquatic environments amine and nitrite (NO2-). Denitrification 28 | InternAtIonAl AquAFeed | March-April 2013
  • 4.
  • 5. FEATURE FEATURE duced on a large scale it could bring fish uniqueness of the technology is based on its carbon dioxide. In particular, oversaturation production to the place where the fish is ability to perform three critical functions in of nitrogen, even in relatively small quantities, actually consumed. one system - dissolving oxygen in the water, can endanger the wellbeing of fish stock, slow- The Marine Harvest Group, the world's producing the correct marine hydrodynamics ing growth and increasing the possibility of largest private fish producer, is building ever- and stripping out potentially harmful nitrogen disease, and ultimately, even mortality. With larger tanks. At Kårstø, Norway, the company - and all this via a very low energy require- the installation of OxyStream, external degas- has plans to produce 6,000 tons of salmon ment. The system is easily installed, as a new sing units to prevent inert gas build-up will, in per year, onshore, to an average size of 1 set-up or as a retrofit to existing fish farm many cases, become obsolete. kilogram, in fish tanks 40 metres in diameter tanks, and is maintenance-free because it is Depending on the application, pumping and 10 metres high, with volumes of water as not associated with any ancillary equipment pressures as low as 0.05 to 0.2 bar are nor- high as 12,000 cubic metres. Marine Harvest to manage water pressure. mally sufficient to oxygenate the incoming also intends to explore the possibility of SOLVOX ® OxyStream significantly water, strip nitrogen and create optimal tank building a land based fish farm in a quarry at increases fish production volume, optimises hydrodynamics. This low operating pressure Mjølkevikvarden, in 2: Pond Norway, where fish meat quality and considerably improves Figure Askøy, interactions without the addition of Figure 3: Pond interactions with the makes the system very energy efficient. the company believes there is potential to beneficial bacteria operations from an environmental standpoint. The addition of beneficial bacteria were capabilities of this technology build a plant big enough to produce 50,000 It is a combined oxygenation and flow system proved during trials conducted at a Marine tons per year of 1 kilogram salmon. nitrous describes the reduction of nitrate to compounds is more likely to ensure a amount that not only dissolves the optimal stable are constantly exposed Results showed that Harvest facility in 2011. to and challenged This is equal to 5 percent of the total oxide and finally to nitrogen gas, which returns performance.in the inlet water flow, but also of oxygen OxyStream was the only oxygenation source by micro-organisms from the surrounding into the atmosphere (Chávez-Crooker trout biomass production of salmon and and distributes it evenly at an adjustable flow pat- environment. rearing young salmon hatched in suitable for Obreque-Contreras, — currently about range in Norway today 2010). Although a 1 mil- Beneficial bacteria and enzymes tern throughout the tank, ensuring that the tanks running on fresh water, before gradually These environmental challenges are of bacterial species are Theoretically, if 20 of lion tons per year. capable of nitrification to improve water and soil exercise fish stock benefit from the physical transitioning them to seawater. This creates obviously influenced by different factors, these plants where in operation today, all of and / or denitrification, not all species are appli- quality in aquaculture ponds The involved in swimming against the flow. an optimum environment in and to rear including farm management which rearing Norway’s salmon production to full slaughter cable for bioremediation products. Recently flow key factor for successful aquaculture is A regime can be fully tailored according salmon, ensuring the correct oxygen levels methods. Aquaculture operations generally size could be accomplished on land. Key strains such as Paracoccus sp. and Thiobacillus sp. to understand stock density and fish species, to fish size, the interactions between the throughout the entire production period and involve the stocking and feeding of shrimp parameters associated with this installation have gained interest due to its degrading capa- such as salmon or cod. The system comprises microbial environment, gut flora and immune in open fish semi-closed water systems. keeping or stress levels to an absolute are 20,000 cubic metre fish tanks, 35 metres bilities. Also Bacillus sp. is also well suited to a standalone unit, allowing water flow and system of the shrimp, as well as the factors minimum. Semi-closed pond systems have a low in diameter. perform several functions in the water cleanup that determine the be individually microbial oxygen dosing to persistence of controlled Importantly, the technology makes it pos- water turnover and can accumulate gases, application (Nakano et al., 1998). for each tank. species in the internal and external microbial nutrients, precisely predict flow etc., which sible to metabolites, waste, velocity and Pioneering technology all desired A single strain, rarely harbours The micro-bubbles created by SOLVOX® ecosystems. While natural environments are can adjust this velocity in the circular on-land to deteriorate the water quality and qualities necessary for an efficient degradation One of the most pioneering technologies balanced, the farming environment favours OxyStream create the additional benefit of create anoxic conditions in state of matu- tanks, Depending on their the soil. This of toxic compounds, therefore a combination to be introduced to the industry has been the growth of micro-organisms as it is rich helping to reduce the concentration of dis- rity, fish need a certain water velocity to can strongly affect the performance of the Linde’s SOLVOX® OxyStream system. The of strains that perform best for one or several in nutrients and feed waste. Farmed species solved inert gases such as nitrogen, argon and remain healthy. If the velocity is not correct, farmed species. Thus, good pond manage- Extruder OEE for the Production of Fish Feed - AMANDUS KAHL GmbH & Co. KG, Dieselstrasse 5-9, D-21465 Reinbek / Hamburg, Phone: +49 40 727 71 0, Fax: +49 40 727 71 100, info@amandus-kahl-group.de www.akahl.de March-April 2013 | InternAtIonAl AquAFeed | 29 March-April 2013 | InternAtIonAl AquAFeed | 11
  • 6.
  • 7. FEATURE Table 1: A diverse range of enzymes used as bioremediation agents in aquaculture enzyme substrate amy;lase ß-Glucoside Cellulase Cellulose lipase lipids and fat Protease Protien Xylanase Xylan, Hemicellulose Peectinase Pectin ment is crucial for high production and a healthy crop. Since water quality plays an important role, it is of great value to understand the various interactions taking place within the ponds. These are quite complex and depend directly on the pond environment, stocked biomass, input of nutrients and pond management. pathogens to grow and affecting the condition the level of such toxic compounds. Some As can be seen in Figure 2, the accumula- of the shrimp. Under these poor conditions, beneficial bacteria can also degrade toxic H2S, tion and degradation of organic waste in the the shrimp faces higher levels of stress and improving water quality and odor. The com- pond will result in an increased consumption is more susceptible to diseases, which could bination of all these factors will improve water of oxygen (O2) and production of waste result in poor growth or a failed crop through quality and the condition of the pond soil, compounds such as ammonia (NH3), nitrites disease outbreaks. resulting in a better environment for shrimp (NO2 -) and hydrogen sulfide (H2S), which With the inclusion of beneficial bacteria with better growth and health status. can lead to a phytoplankton bloom. Massive (Figure 3), organic matter is utilized as a In the bioremediation process, enzymes growth of phytoplankton can further deplete source of nutrients by the bioremediation play the role of catalysts that accelerate oxygen during the night and contribute to a bacteria, which reduces the amount of waste biochemical reactions in pond soil and water. phytoplankton bloom crash. All these factors accumulating in the pond. Additionally, specific When added to the culture water or spread contribute to the contamination of water nitrifying and denitrifying bacteria will convert on top of the pond soil, enzymes are able and soil, creating favourable conditions for NH3 and NO2- into nitrogen gas, reducing to degrade the major organic constituents normally found in shrimp and fish ponds. Each enzyme has its mode of action and is very specific in the chemical reaction it catalyzes (Table 1). Enzymes are also naturally produced and excreted by some microbes. These extracel- lular enzymes, such as cellulase, protease and amylase, are produced during the aerobic fer- mentation of organic matter by micro-organ- isms, for example by some Bacillus species. Bacilli are commonly found in pond sediments and can also be added to the pond water for bioremediation purposes. Some Bacillus sp. are also able to degrade nitrogenous compounds. In addition, their large variety of excreted (extracellular) enzymes helps to speed up the degradation of organic matter and toxic com- pounds such as ammonia. The efficient removal of nitrogenous compounds can also be carried out by nitrifying and denitrifying bacteria such as Figure 4: Average growth rate (g/day) of shrimp during the production period Thiobacillus and Paracoccus. 30 | InternAtIonAl AquAFeed | March-April 2013
  • 8. FEATURE While some micro-organisms proliferate in breaking apart large sludge particles, thus the soil of the control ponds in Picture 2 a narrow range of environmental conditions creating wider surface areas which can then exhibited a dark black colour, an indica- (pH, oxygen, availability, etc.), certain enzymes be fermented by microbes. This reduction tion of the accumulation of dead organic are able to act in multiple environments. of sludge and dead organic matter can be matter. Nevertheless, some products combining seen visually not only through better water Results suggested that with the combined the positive effects of beneficial bacteria and quality, but also through better soil quality. use of beneficial bacteria and enzymes, pond enzymes are already being used as bioreme- soils containing black and glutinous organic diation agents in aquaculture. Field trial sludge turned into a more yellow soil. In a field study in China, it was observed In terms of performance, the average daily Efficacy of enzymes in that the combined application of the weight gain of shrimp in the AquaStar® group bioremediation bioremediation products AquaStar® Pond increased by 36 percent and feed conversion Enzymes have the capacity to stabilize (Bacillus sp., Enterococcus sp.,Pediococcus ratio improved by 9 percent compared with the soil organic matter and can be used sp., Paracoccus sp., Thiobacillus sp) and the control (no probiotic inclusion). The effectively to manage soil quality and rear- AquaStar® PondZyme (beneficial bacteria results are shown in Figure 4 and 5. ing conditions for aquatic species. There is and a blend of amylases, xylanases, cellulases Based on these results, it was concluded not one specific enzyme that works best and proteases) to the water, according to that in the search for more effective and in all cases. A blend containing a variety of a specific application programme, improved environmentally-friendly treatments, benefi- enzymes may be the most effective means water quality, soil condition and ultimately, cial bacteria have emerged as a viable alter- for bioremediation in aquaculture. Enzymes shrimp performance. native. The application of bioremediation greatly reduce sludge accumulation and Four earth shrimp ponds (0.7 – 0.8 ha/ solutions in aquaculture can also benefit anaerobic conditions in pond bottoms. pond) with a depth of 1 – 1.2 m were from the inclusion of enzymes, especially in They promote a faster degradation of stocked with juvenile shrimp (approximately intensive productions. AquaStar® positively the accumulated organic matter especially 1.4 g/shrimp) with a density of 50 shrimp/ affects the performance of shrimp while under intensive production conditions. m². The trial was carried out for a period maintaining a stable environment in the This organic matter comprises uneaten of 57 days with a dosage of 500 g/ha of pond, proving to be an effective manage- feed, dead plankton, mineral soils, faeces product applied once a month to the ment tool in aquaculture. and pathogenic micro-organisms in the soil treatment group (two ponds). The control where the conditions are often anaerobic. ponds consisted of two ponds with normal However, for all these bioremediation proc- production operations. esses catalyzed by enzymes, the presence The soil of the AquaStar® ponds in More InforMatIon: of beneficial bacteria is important as well. Picture 1 was of yellow colour which is Website: www.biomin.net Enzymes accelerate microbial processes by regarded as the best bottom type, while Ecobiol Aqua Vi sit VI Bo NO V o R H ASI th a EL 10 A t 5.G 2 10 013 8 A highly effective new generation probiotic Pathogenic bacteria antagonist Enhances friendly intestinal microflora Improves Feed Conversion Ratio and growth Helps mantain optimal health status Reduces mortality in the ponds Controls water quality Central Office and Orders Jesús Aprendiz, 19. 1º A-B 28007 Madrid T. +34 915 014 041 norel@norel.es www.norel.es March-April 2013 | InternAtIonAl AquAFeed | 31
  • 9. This digital re-print is part of the March | April 2013 edition of International LINKS Aquafeed magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. Please click here to view our other publications on www.docstoc.com. I N C O R P O R AT I N G f I s h fA R m I N G T e C h N O l O G y • See the full issue Transforming aquaculture production using • Visit the International Aquafeed website oxygenation systems • Contact the International Aquafeed Team Nutritional benefits of processed animal proteins – in European aquafeeds Bioenergetics – application in aquaculture nutrition Towards aquafeeds with increased food security • Subscribe to International Aquafeed Vo l u m e 1 6 I s s u e 2 2 0 1 3 - mARCH | APRIl To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link above. INFORMATION FOR ADVERTISERS - CLICK HERE www.aquafeed.co.uk