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Conservation of Mass
Fluid Mechanics ME 332
Dominic Waldorf
Section 007 Tuesday 7:00 PM
Dr. A. M. Naguib and TA Yifeng Tian
Submission Date: March 11th, 2014
2
Abstract
Conservation of mass is a very important concept in the studies of fluid
mechanics. The applications of this concept are very useful in solving real life fluid
mechanic problems. The purpose of this lap is to reinforce the control volume
formulation of mass conservation. In addition, the concept of the “discharge coefficient”
is introduced and its usage demonstrated. With the use of the Pressurized Flow System
(PFS), the discharge coefficient can be shown. The PFS consists of a large plenum,
which is pressurized by a fan that draws air from the ambient in the laboratory. The
system has one main inlet and two main outlets. The two major outlets are the stack and
the slit-jet. However, the system is not completely sealed so leakage has to be accounted
for when performing the experiment.
The experiment is broken up into two parts. The first part of the experiment is to
calculate the leakage of the system. To begin, the stack is completely closed which
leaves only one outlet in this part of the experiment. The Pitot tube is placed in the inlet
pipe. The Pitot tube is used to measure the pressure inside the flow of the fluid. The
pressure is then measured at different radiuses of the inlet tube. From the data collected
the inlet flow can be approximated. The outlet flow can also be calculated using the
single pressure differential across the slit jet. Because of mass conservation, the inlet
flow in theory is supposed to equal the outlet flow. However, since there is leakage in
the system, they do not equal. So the difference between the inlet flow and the outlet
flow should give the correct value for the leakage. This part of the experiment is
3
essential because the volume flow rate and the discharge coefficient of the stack will be
flawed if the leakage is not included.
The second part of the experiment is to find the volume flow rate and the
discharge coefficient of the stack as a function of the ratio between the diameter of the
“cap” hole and the diameter of the stack. The stack opening is then changed with each
different “cap” in order to find the different pressures at the inlet of the system and the
different pressures on the inside of the Pressurized Flow System with respect to each
different “cap”. The “cap” in the experiment is the piece of circular metal that is placed
on top of the stack to vary the stack’s flow rate. The “cap” looks like a 2-dimensional
donut. There are seven different caps used in this part of the experiment, with each “cap”
having a different inner diameter. Once the different pressures are collected from
experiment, the inlet flow rate, and the slip-jet flow rate can be calculated using the
derived equations. Then using the calculated values of the inlet flow rate, the jet flow
rate, and leakage flow rate from part one; the flow rate of the stack can now also be
calculated at each different stack diameter. Conclusively, the discharge coefficient is also
calculated once the flow rate of the stack with each different “cap” is determined.
After the experiment is completed, graphs can be made to demonstrate the
relationship between the stack discharge coefficient and the ratio of the outer and inner
diameter of the “cap” placed on the top of the stack. The different trends of the data can
be determined as the diameter ratio approaches 1 and 0. Not only can the trends of the
data be determined from the results, but another key aspect of the lab can also be
demonstrated with the data collected. That is, the relationship of the discharge
coefficient and the ratio of the stack’s inner and outer diameter without the leakage flow
4
rate in consideration. Problems can then be observed with the different discharge
coefficient values, which show why the leakage flow rate needs to be included in the final
calculations of the experiment.
5
Table of Contents
Introduction 6
Conservation of Mass…………………………………………………….….6
Discharge Coefficient………………………………………………………..9
Volume Flow Rate and Discharge Coefficient of PFS Inlet………………..11
Volume Flow Rate and Discharge Coefficient of PFS Stack……………....13
Experimental Setup 14
Volume Flow Rate and Discharge Coefficient of PFS Experiment 1…...…14
Volume Flow Rate and Discharge Coefficient of Stack Experiment 2.........16
Results and Discussion 18
Volume Flow Rate and Discharge Coefficient of PFS Results……………....18
Volume Flow Rate and Discharge Coefficient of Stack Results……………..20
Graph of Stack Results with Leakage Flow Rate………..…………………....22
Graph of Stack Results without Leakage Flow Rate……………………….....23
Conclusion 24
References 25
Appendices 26
6
Introduction
Conservation of Mass
Conservation of mass is an important principle when dealing with fluid
mechanics. This is mainly because fluid mechanics assumes that every fluid obeys
conservation of mass. When assuming the fluid obeys conservation of mass, many other
unknown variables can be derived. Since this assumption is made quite often in theory,
the principle of mass conservation should be proven using a real life model. If the model
produces plausible values for the calculated variables like the discharge coefficient and
volume flow rates, then conservation of mass has been proven to be correct in this case.
Conservation of mass states that for any system closed, the mass of the system is
conserved and does not change. The principle implies that mass can neither be created
nor destroyed, although it may be rearranged in space, or the entities associated with it
may be changed in form. Conservation of mass is demonstrated in this experiment by
allowing the inlet flow rate equal the summation of the outlet flow rates.
The idea of this lab experiment is to reinforce the control volume formulation of
mass conservation. Along with that, also demonstrate the concept of the discharge
coefficient, which is the ratio of the actual discharge to the theoretical discharge, and its
usage.
In order to demonstrate conservation of mass in this experiment, some equations
need to be derived. The general formula for mass conservation is represented by Equation
(1) where ∀ is the volume and Vr is the velocity vector.
7
0 = (∫
𝜕𝜌
𝜕𝑡𝐶𝑉
𝑑∀) + ∫ 𝜌( 𝑽 𝒓 ∙ 𝒏) 𝑑𝐴𝐶𝑆
(1)
Now, if the flow is steady (
𝜕
𝜕𝑥
=0) or density if a constant, the first term on the left hand
side vanishes, and we simply get that the net mass flux through the control surface is
zero, or
∫ 𝜌( 𝑽 ∙ 𝒏) 𝑑𝐴 = 0𝐶𝑆
(2)
Equation (2) states that in steady flow the mass flows entering and exiting the control
volume must be equal. If the inlets and outlets are one-dimensional, for steady flow the
equation produced is
∑( 𝜌𝑖 𝐴𝑖 𝑉𝑖)𝑖𝑛 = ∑( 𝜌𝑖 𝐴𝑖 𝑉𝑖) 𝑜𝑢𝑡 (3)
Using the definition of mass flow rate 𝑚̇ in equation (4), equation (3) can be summed
down to equation (5)
𝑚̇ = ∫ 𝜌( 𝑽 ∙ 𝒏) 𝑑𝐴𝐶𝑆
(4)
∑( 𝑚̇ 𝑖)𝑖𝑛 = ∑( 𝑚̇ 𝑖) 𝑜𝑢𝑡 = 𝑚̇ (5)
Using a fixed control volume, for an incompressible flow, the term
𝜕𝜌
𝜕𝑡
is so small that the
term can be neglected. Density is also constant and can be removed from the equation
giving us:
∫ ( 𝑽 ∙ 𝒏) 𝑑𝐴 = 𝑄𝐶𝑆
(6)
8
For the case where density doesn’t change across the area, the mass flow = density x Q.
If the inlets and outlets are one-dimensional, we have
𝜌2 ∗ 𝑉2 ∗ 𝐴2 = 𝜌1 ∗ 𝑉1 ∗ 𝐴1 (7)
or 𝑄𝑖𝑛 = 𝑄𝑜𝑢𝑡 (8)
Equation 8 is possible because of the volume flow rate can be given as:
𝑄 = ∫ ( 𝑽 ∙ 𝒏) 𝑑𝐴𝐶𝑆
(9)
Equation (9) allows us to define an average velocity Vavg that, when multiplied by the
section area, gives the correct volume flow:
𝑉𝑎𝑣𝑔 =
𝑄
𝐴
=
1
𝐴
∫( 𝑽 ∙ 𝒏) 𝑑𝐴 (10)
The extension of these results to the case with multiple inlets and outlets is
straightforward. For steady flow through a flow system with N inlets and M outlets, the
mass conservation requires that:
∑ ( 𝑄𝑜𝑢𝑡) 𝑖𝑀
𝑖=1 = ∑ ( 𝑄𝑖𝑛) 𝑖𝑁
𝑖=1 (11)
9
Discharge Coefficient
The discharge coefficient Cd is dimensionless and only changes moderately with
value size. It is the ratio of the actual discharge to the theoretical discharge.
Consider a flow through a orifice of area A. Under inviscid flow conditions, meaning
frictionless flow, the exit velocity is uniform and the velocity is given by the Bernoulli
equation as
𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 = √
2( 𝑝 𝑝𝑙−𝑝 𝑟𝑒𝑐)
𝜌
(12)
The ideal volume flow rate is then given by equation (13).
𝑄𝑖𝑑𝑒𝑎𝑙 = 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 𝐴 (13)
The actual volume flow rate, Qactual, is less than the Qideal because the real flow is not
frictionless and some losses are always going to be present. Compared to the ideal
conditions, the actual velocity at the exit is expected to be non-uniform. However the
velocity equals the inviscid velocity only in the middle portion of the exit where the flow
is not affected by viscous forces. Since the discharge coefficient is given as the ratio of
the actual discharge to the theoretical discharge the equation is
𝑐 𝑑 =
𝑄 𝑎𝑐𝑡𝑢𝑎 𝑙
𝑄𝑖𝑑𝑒𝑎𝑙
(14)
10
From the ratio and equation (14) it is clear that 0 < cd < 1. Discharge is not only the ratio
of volume flow rate, but also thought of as the ratio of the average velocity to the inviscid
velocity,
𝑐 𝑑 =
𝑉̅
𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑
(15)
The discharge coefficient for a give flow passage depends on the geometry and the
Reynolds number. Once cd is determined, the volume flow rate can be determined.
𝑄 = 𝑐𝑑 𝐴 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 = 𝑐𝑑 𝐴 √(
2∗( 𝑃𝑝𝑙−𝑃𝑟𝑒𝑐)
𝜌
(16)
Since cd has been determined to be .61, cd can substituted into the equation.
11
Volume Flow Rate and Discharge Coefficient of PFS inlet
Equation (9) can be used to derive the velocity profile of the flow:
𝑈( 𝑟) = √
2∗[ 𝑝𝑇( 𝑟)−𝑝𝑖]
𝜌
(17)
From making the assumption that the flow is axisymmetric, the inlet flow rate can be
derived:
𝑄𝑖 = 2𝜋 ∫ 𝑈( 𝑟) 𝑟 𝑑𝑟
𝑅𝑜
𝑜
(18)
Now using equation (12), Uo can be determined because the velocity field is suppose to
be uniform at Uo
𝑈𝑜 = √
2∗[ 𝑝𝑎𝑡𝑚−𝑝𝑖]
𝜌
(19)
Since the ideal flow rate is known, the equation for the inlet discharge becomes
[ 𝑐𝑑] 𝑖 = 𝑄𝑖/(𝜋𝑅𝑜2
𝑈𝑜) (20)
And when the drag coefficient is substituted into equation (16), the slit-jet flow rate is
equal to
𝑄𝑗 = .61 𝐴𝑗 √
2∗[ 𝑝𝑝𝑙−𝑝𝑎𝑡𝑚]
𝜌
(21)
To find the leakage, conservation of mass is used which derives the equation:
𝑄𝑖 = 𝑄𝑗 + 𝑄𝑙𝑒𝑎𝑘 (22)
And the results from a past experiment yield the equation y = 1 – e^(a +bx +cx^2+dx^3)
with a=-1.05969 b=-2.47053 c=2.04658 and d=-.892334 which is used to find the
12
discharge coefficient at the inlet by using different values of [patm – pi] (in. H2O).
Therefore the actual inlet value can be described as
𝑄𝑖 = [ 𝑐𝑑] 𝑖 (𝜋𝑅𝑜2
)√
2[ 𝑝𝑎𝑡𝑚−𝑝𝑖]
𝜌
(23)
13
Volume Flow Rate and Discharge Coefficient of Stack
Now in order to find the discharge coefficient of the stack, conservation of mass needs to
be applied to the system once more
𝑄𝑖 = 𝑄𝑠 + 𝑄𝑗 + 𝑄𝑙𝑒𝑎𝑘 (24)
In order to find the stack discharge coefficient, equations (23) and (21) and the Qleak, the
discharge coefficient can be formulated into
[ 𝑐𝑑] 𝑠 = 𝑄𝑠/(𝐴𝑠 ∗ √
2∗[ 𝑝𝑝𝑙−𝑝𝑎𝑡𝑚]
𝜌
(25)
As is the area of the stack which is As=(π/4)*(Ds^2). Ds is fully opened and interchanges
with the other diameters.
14
Experimental Setup
Experiment 1: Volume Flow Rate and Discharge Coefficient of PFS Inlet
In this part of the lab, the Pressurized Flow System (PFS) will be used. The
objective for this part of the lab is to find the leakage flow rate of the PFS. In order to
calculate this value, many steps need to be completed.
A. Zero the two pressure transducers and record their mp value.
B. Connect the first transducer’s (+) port to the Pitot tube and the (-) port to the static
probe. Connect the second transducer’s (+) port to the Pitot tube using a tee and
the (-) port to patm.
C. Make sure the stack is fully closed and start the PFS.
D. Run the Transverse VI to simultaneously acquire [pT(r) – pi] and [pT(r) – patm]
data. Use the corresponding mp values as the normalization constants so that the
final reading is in unit of in. H2O. Set the sample rate to 100 Hz for 500 samples.
E. Carry out the Pitot tube survey in the following manner. Set the Pitot probe at the
extreme end of its travel; this defines a radial coordinate about 1 mm away from
the pipe wall. Therefore, the first point in the survey has a coordinate r = Ro – 1,
where Ro = 82.25 mm is the radius of the inlet pipe. In non-dimensional form,
this corresponds to r/Ro = .988. Perform the measurements at the following radial
locations:
15
point r (mm) r/Ro point r (mm) r/Ro
1 81.25 0.988 8 62.25 0.757
2 80.25 0.976 9 52.25 0.635
3 79.25 0.964 10 42.25 0.514
4 77.25 0.939 11 32.25 0.392
5 75.25 0.915 12 22.25 0.271
6 72.25 0.878 13 12.25 0.149
7 68.25 0.83 14 2.25 0.027
F. Before you turn the PFS off, connect the (+) port of the second transducer to ppl
and record the DMM voltage E corresponding to the pressure differential
[ppl – patm] across the slit-jet. Also record the slit-jet width W and span L.
G. Note that [pT(r) – pi] gives the velocity U(r) according to equation (17). Your
survey will show that the profile of [pT(r) – pi], and therefore U(r), remains
practically uniform over the range 0 < r < ro and shows the presence of the thin
boundary layer over the range ro < r < Ro. The measured uniform velocity in the
central portion of the pipe will be referred to as Uc. Recall that the inviscid flow
velocity Uo is determined from equation (19). Calculate the values Uc (ft/s), Uo
(ft/s), ro (mm), and ro/Ro from the data collected.
H. The inlet flow rate Qi can be computed by integrating the measured velocity
profile U(r) according to equation (18). The expression for Qi based on an
approximate form of the inlet velocity profile can be expressed by equation
Qi = (πUc/3)*(Ro^2 +Roro +ro^2).
I. Compute the value of the inlet flow rate Qi and the discharge coefficient [cd]i
16
J. Compute flow rate Qj out of the slit-jet using your measurement in part F and
equation (21), and determine the leakage flow rate Qleak.
Experiment 2: Volume Flow Rate and Discharge Coefficient of Stack
In this part of the lab, the Pressurized Flow System (PFS) will be used again. The
PFS will be used to determine flow rate Qs and the discharge coefficient [Cd]s as a
function of the stack opening d/Ds. Two pressure transducers will be used to measure
[patm – pi] and [ppl – patm] for each stack opening. The values of the “cap” diameters are
2.656’’, 3.0’’, 3.5’’, 4.0’’, 4.5’’, 5.312’’, and 6.687’’.
A. Zero the two pressure transducers and record their mp value.
B. Connect the first transducer’s (+) to patm and the (-) port to the inlet pipe static
probe. Connect the (+) port of the second transducer to ppl and its (-) port to
patm.
C. For each value of d/Ds, record the DMM voltages E1 and E2 corresponding to
[patm – pi] and [ppl – patm], respectively.
D. Using the measured [patm – pi], equation (23), and the inlet discharge
coefficient, calculate the inlet flow rate Qi for each case.
E. Using the measured [ppl – patm] and equation (21), calculate the slit-jet flow
rate Qj for each case.
F. Compute the volume flow rate Qs out of the stack for each case, taking the
leakage flow rate Qleak into account. Use equation (25) to compute the stack
discharge coefficient [cd]s.
17
G. Plot the stack discharge coefficient [cd]s versus d/Ds.
H. Compute the volume flow rate Qs out of the stack for each case, taking the
leakage flow rate Qleak out of the equation. Use equation (25) to compute the
stack discharge coefficient [cd]s.
I. Plot the stack discharge coefficient [cd]s versus d/Ds without Qleak in
account.
18
Results and Discussion
Experiment 1: Volume Flow Rate and Discharge Coefficient of PFS Inlet
The mp value for the two transducers is as follows:
(mp)1 = .5533 in. H2O/volt (mp)2 = .5533 in. H2O/volt
The DMM voltage, width W, and span L values recorded from the experiment were:
E = 4.7 volts W = ¾ inch L = 43.25 inch
From the data collected, the values of Uc, Uo, ro, and ro/Ro were calculated. Uo was
found from the graph, using 1.044 as [patm –pi]. 1.044 is where the center of where the
flow velocity is not uniform. The graph used can be found in the appendix. Uc was
found from the graph too, using 1.18 as [patm –pi]. 1.18 is where the values of the
velocity are uniform.
Uc (ft/s) Uo (ft/s) ro (mm) ro/Ro
71.86 67.59 75.25 0.915
Recall that the region where [pT (r) – patm] is non-zero corresponds to streamlines that
have been affected by viscous shear in the boundary layer. According to [pT (r) – patm]
the boundary layer begins at r = 75.25 mm. The graph shows the velocity decreasing at
ro = 79.250 mm.
From the approximate integration:
Qi = 15.8198 ft^3/s [cd]i = 1.0231
19
The actual values:
Qi = 14.0924 ft^3/s [cd]i = .9114
Volume flow rate at slit-jet:
[ppl – patm] = 2.60051 slit-jet area Aj = WL = .22656 ft^2
Qj = 14.74 ft^3/s Qj/Qi = .9317
Qleak = 1.0798 ft^3/s Qleak/Qi = .06826
The values calculated from the equations derived seem to be plausible values that support
the hypothesis. Now the Qleak has been solved, the discharge coefficient for the stack
can be calculated.
20
Experiment 2: Volume Flow Rate and Discharge Coefficient of Stack
The mp value for the two transducers is as follows:
(mp)1 = .5533 in. H2O/volt (mp)2 = .5533 in. H2O/volt
d inch E1 (volts) E2 (volts)
fully-open 3.85 0.9
6.687 3.5 1.7
5.312 3.15 2.55
4.5 2.92 3
4 2.75 3.4
3.5 2.63 3.65
3 2.51 3.94
2.656 2.45 4.05
21
From the data collected above, the rest of the unknown values could be calculated.
Table 1: Calculated Values with Leakage Flow Rate
The values calculated in Table 1 support the hypothesis. The discharge coefficients are
reasonable numbers between 0 and 1.
d inch d/Ds
[patm - pi]
(in. H2O)
[ppl -
patm] (in.
H2O) Qi (ft^3/s)
Qj
(ft^3/s)
Qs
(ft^3/s) [cd]s
fully-open 1 2.1302 0.49797 22.0086 6.4509
15.557
7 0.969328162
6.687 0.8422 1.93655 0.94061 20.856 8.8659
11.990
1 0.766342245
5.312 0.669 1.7489 1.410915 19.604 10.858 8.746 0.723286433
4.5 0.5668 1.615636 1.704164 18.6367 11.934 6.7027 0.702807625
4 0.5038 1.521575 1.88122 17.92295 12.538
5.3849
5 0.680157205
3.5 0.4408 1.455179 2.019545 17.40707 12.991
4.4160
7 0.703137883
3 0.3778 1.388783 2.18002 16.8839 13.497 3.3869 0.706475377
2.656 0.3345 1.355585 2.240865 16.619897 13.684
2.9358
9 0.770627018
Table 2: Calculated Values without Leakage Flow Rate
The values in Table 2 are different because the leakage flow rate was not included when
calculating the stack flow rate. This gave a larger value of the stack flow rate.
d inch d/Ds
[patm - pi]
(in. H2O)
[ppl - patm]
(in. H2O) Qi (ft^3/s)
Qj
(ft^3/s)
Qs
(ft^3/s) [cd]s
fully-open 1 2.1302 0.49797 22.0086 6.4509 14.4779 0.90205083
6.687 0.8422 1.93655 0.94061 20.856 8.8659 10.9103 0.697327278
5.312 0.669 1.7489 1.410915 19.604 10.858 7.6662 0.633987932
4.5 0.5668 1.615636 1.704164 18.6367 11.934 5.6229 0.589585838
4 0.5038 1.521575 1.88122 17.92295 12.538 4.30515 0.543770841
3.5 0.4408 1.455179 2.019545 17.40707 12.991 3.33627 0.531209384
3 0.3778 1.388783 2.18002 16.8839 13.497 2.3071 0.481239287
2.656 0.3345 1.355585 2.240865 16.619897 13.684 1.856097 0.487196416
22
Figure 1: Stack Discharge Coefficient vs. d/Ds with Leakage Flow
The data from the experiment is quite accurate. As d/Ds approaches 0, the discharge
coefficient is beginning to tend towards the discharge coefficient of the slit-jet, which is
.61. Although the value is a little off, it is still fairly accurate being that fact that there is
error when the experiment is done. Also as d/Ds approaches 1, the discharge coefficient
is approaching unity.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 0.2 0.4 0.6 0.8 1 1.2
DischargeCoefficient[cd]s
d/Ds
Stack [cd]s vs. d/Ds with Leakage Flow
23
Figure 2: Stack Discharge Coefficient vs. d/Ds without Leakage Flow
The data from Figure 2 is taken from the discharge coefficient table that does not have
the leakage flow rate in the calculations. When comparing the graph to the graph with
the leakage include, there are many similarities and differences. The reason the graphs
are reasonably similar is because the leakage flow rate is a relatively small value.
However, the graph reaches a minimum before the other graph. As d/Ds approaches 0 in
this graph, it begins to converge towards .8 instead of .61. As d/Ds approaches 1 in this
graph, it approaches a higher value than the other graph.
0
0.2
0.4
0.6
0.8
1
1.2
0 0.2 0.4 0.6 0.8 1 1.2
DischargeCoefficient[cd]s
d/Ds
Stack [cd]s vs. d/Ds without Leakage Flow
24
Conclusion
Overall the experiment performed was a success. After using the principle of
mass conservation, unknown discharge coefficients and flow rates were solved using the
equations derived in the lab. The most difficult part of the lab was the unit conversions.
If this lab is ever revised, I highly suggest that the author uses either metric or English
units, not both. There are many sources of error that could affect the data retrieved.
First, multiple groups calculated the different values of each stack cap. It is hard to tell
whether or not the other groups might have made an undetected mistake. Also the
devices used to calculate the different values in the experiment might not be up to par.
Odds are the equipment was not made by NASA, so there is room for manufacturing
error. The inlet tube could have also been blocked or had something disturb the flow
which would change the pressure retrieved from the Pitot tube. Even though there were
many areas where error could occur, the results collected were fairly accurate. For
example, the discharge coefficient for the stack, as d/Ds approached 0, converged near
.61, which is the discharge coefficient of the slit-jet. That relationship demonstrated the
importance of the leakage flow rate. When the discharge of the stack was calculated
without the leakage, the value was much farther away from .61 then when the leakage
was accounted for. This lab just demonstrated one method of applying conservation of
mass. Just image how many other real life applications this principle can be used for. To
conclude, the principles demonstrated in this lab are very useful and can be very
beneficial to society.
25
References
White, Frank M., Fluid Mechanics, Seventh Edition
26
Appendices
d inch [cd]i As (in^2)
fully-open 0.99652 0.343849
6.687 0.99043 0.243887777
5.312 0.97964 0.153901737
4.5 0.96895 0.110446617
4 0.96021 0.087266463
3.5 0.95361 0.066813385
3 0.9468 0.049087385
2.656 0.94334 0.038475434
27

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Conservation of Mass_ long form (Completed)

  • 1. Conservation of Mass Fluid Mechanics ME 332 Dominic Waldorf Section 007 Tuesday 7:00 PM Dr. A. M. Naguib and TA Yifeng Tian Submission Date: March 11th, 2014
  • 2. 2 Abstract Conservation of mass is a very important concept in the studies of fluid mechanics. The applications of this concept are very useful in solving real life fluid mechanic problems. The purpose of this lap is to reinforce the control volume formulation of mass conservation. In addition, the concept of the “discharge coefficient” is introduced and its usage demonstrated. With the use of the Pressurized Flow System (PFS), the discharge coefficient can be shown. The PFS consists of a large plenum, which is pressurized by a fan that draws air from the ambient in the laboratory. The system has one main inlet and two main outlets. The two major outlets are the stack and the slit-jet. However, the system is not completely sealed so leakage has to be accounted for when performing the experiment. The experiment is broken up into two parts. The first part of the experiment is to calculate the leakage of the system. To begin, the stack is completely closed which leaves only one outlet in this part of the experiment. The Pitot tube is placed in the inlet pipe. The Pitot tube is used to measure the pressure inside the flow of the fluid. The pressure is then measured at different radiuses of the inlet tube. From the data collected the inlet flow can be approximated. The outlet flow can also be calculated using the single pressure differential across the slit jet. Because of mass conservation, the inlet flow in theory is supposed to equal the outlet flow. However, since there is leakage in the system, they do not equal. So the difference between the inlet flow and the outlet flow should give the correct value for the leakage. This part of the experiment is
  • 3. 3 essential because the volume flow rate and the discharge coefficient of the stack will be flawed if the leakage is not included. The second part of the experiment is to find the volume flow rate and the discharge coefficient of the stack as a function of the ratio between the diameter of the “cap” hole and the diameter of the stack. The stack opening is then changed with each different “cap” in order to find the different pressures at the inlet of the system and the different pressures on the inside of the Pressurized Flow System with respect to each different “cap”. The “cap” in the experiment is the piece of circular metal that is placed on top of the stack to vary the stack’s flow rate. The “cap” looks like a 2-dimensional donut. There are seven different caps used in this part of the experiment, with each “cap” having a different inner diameter. Once the different pressures are collected from experiment, the inlet flow rate, and the slip-jet flow rate can be calculated using the derived equations. Then using the calculated values of the inlet flow rate, the jet flow rate, and leakage flow rate from part one; the flow rate of the stack can now also be calculated at each different stack diameter. Conclusively, the discharge coefficient is also calculated once the flow rate of the stack with each different “cap” is determined. After the experiment is completed, graphs can be made to demonstrate the relationship between the stack discharge coefficient and the ratio of the outer and inner diameter of the “cap” placed on the top of the stack. The different trends of the data can be determined as the diameter ratio approaches 1 and 0. Not only can the trends of the data be determined from the results, but another key aspect of the lab can also be demonstrated with the data collected. That is, the relationship of the discharge coefficient and the ratio of the stack’s inner and outer diameter without the leakage flow
  • 4. 4 rate in consideration. Problems can then be observed with the different discharge coefficient values, which show why the leakage flow rate needs to be included in the final calculations of the experiment.
  • 5. 5 Table of Contents Introduction 6 Conservation of Mass…………………………………………………….….6 Discharge Coefficient………………………………………………………..9 Volume Flow Rate and Discharge Coefficient of PFS Inlet………………..11 Volume Flow Rate and Discharge Coefficient of PFS Stack……………....13 Experimental Setup 14 Volume Flow Rate and Discharge Coefficient of PFS Experiment 1…...…14 Volume Flow Rate and Discharge Coefficient of Stack Experiment 2.........16 Results and Discussion 18 Volume Flow Rate and Discharge Coefficient of PFS Results……………....18 Volume Flow Rate and Discharge Coefficient of Stack Results……………..20 Graph of Stack Results with Leakage Flow Rate………..…………………....22 Graph of Stack Results without Leakage Flow Rate……………………….....23 Conclusion 24 References 25 Appendices 26
  • 6. 6 Introduction Conservation of Mass Conservation of mass is an important principle when dealing with fluid mechanics. This is mainly because fluid mechanics assumes that every fluid obeys conservation of mass. When assuming the fluid obeys conservation of mass, many other unknown variables can be derived. Since this assumption is made quite often in theory, the principle of mass conservation should be proven using a real life model. If the model produces plausible values for the calculated variables like the discharge coefficient and volume flow rates, then conservation of mass has been proven to be correct in this case. Conservation of mass states that for any system closed, the mass of the system is conserved and does not change. The principle implies that mass can neither be created nor destroyed, although it may be rearranged in space, or the entities associated with it may be changed in form. Conservation of mass is demonstrated in this experiment by allowing the inlet flow rate equal the summation of the outlet flow rates. The idea of this lab experiment is to reinforce the control volume formulation of mass conservation. Along with that, also demonstrate the concept of the discharge coefficient, which is the ratio of the actual discharge to the theoretical discharge, and its usage. In order to demonstrate conservation of mass in this experiment, some equations need to be derived. The general formula for mass conservation is represented by Equation (1) where ∀ is the volume and Vr is the velocity vector.
  • 7. 7 0 = (∫ 𝜕𝜌 𝜕𝑡𝐶𝑉 𝑑∀) + ∫ 𝜌( 𝑽 𝒓 ∙ 𝒏) 𝑑𝐴𝐶𝑆 (1) Now, if the flow is steady ( 𝜕 𝜕𝑥 =0) or density if a constant, the first term on the left hand side vanishes, and we simply get that the net mass flux through the control surface is zero, or ∫ 𝜌( 𝑽 ∙ 𝒏) 𝑑𝐴 = 0𝐶𝑆 (2) Equation (2) states that in steady flow the mass flows entering and exiting the control volume must be equal. If the inlets and outlets are one-dimensional, for steady flow the equation produced is ∑( 𝜌𝑖 𝐴𝑖 𝑉𝑖)𝑖𝑛 = ∑( 𝜌𝑖 𝐴𝑖 𝑉𝑖) 𝑜𝑢𝑡 (3) Using the definition of mass flow rate 𝑚̇ in equation (4), equation (3) can be summed down to equation (5) 𝑚̇ = ∫ 𝜌( 𝑽 ∙ 𝒏) 𝑑𝐴𝐶𝑆 (4) ∑( 𝑚̇ 𝑖)𝑖𝑛 = ∑( 𝑚̇ 𝑖) 𝑜𝑢𝑡 = 𝑚̇ (5) Using a fixed control volume, for an incompressible flow, the term 𝜕𝜌 𝜕𝑡 is so small that the term can be neglected. Density is also constant and can be removed from the equation giving us: ∫ ( 𝑽 ∙ 𝒏) 𝑑𝐴 = 𝑄𝐶𝑆 (6)
  • 8. 8 For the case where density doesn’t change across the area, the mass flow = density x Q. If the inlets and outlets are one-dimensional, we have 𝜌2 ∗ 𝑉2 ∗ 𝐴2 = 𝜌1 ∗ 𝑉1 ∗ 𝐴1 (7) or 𝑄𝑖𝑛 = 𝑄𝑜𝑢𝑡 (8) Equation 8 is possible because of the volume flow rate can be given as: 𝑄 = ∫ ( 𝑽 ∙ 𝒏) 𝑑𝐴𝐶𝑆 (9) Equation (9) allows us to define an average velocity Vavg that, when multiplied by the section area, gives the correct volume flow: 𝑉𝑎𝑣𝑔 = 𝑄 𝐴 = 1 𝐴 ∫( 𝑽 ∙ 𝒏) 𝑑𝐴 (10) The extension of these results to the case with multiple inlets and outlets is straightforward. For steady flow through a flow system with N inlets and M outlets, the mass conservation requires that: ∑ ( 𝑄𝑜𝑢𝑡) 𝑖𝑀 𝑖=1 = ∑ ( 𝑄𝑖𝑛) 𝑖𝑁 𝑖=1 (11)
  • 9. 9 Discharge Coefficient The discharge coefficient Cd is dimensionless and only changes moderately with value size. It is the ratio of the actual discharge to the theoretical discharge. Consider a flow through a orifice of area A. Under inviscid flow conditions, meaning frictionless flow, the exit velocity is uniform and the velocity is given by the Bernoulli equation as 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 = √ 2( 𝑝 𝑝𝑙−𝑝 𝑟𝑒𝑐) 𝜌 (12) The ideal volume flow rate is then given by equation (13). 𝑄𝑖𝑑𝑒𝑎𝑙 = 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 𝐴 (13) The actual volume flow rate, Qactual, is less than the Qideal because the real flow is not frictionless and some losses are always going to be present. Compared to the ideal conditions, the actual velocity at the exit is expected to be non-uniform. However the velocity equals the inviscid velocity only in the middle portion of the exit where the flow is not affected by viscous forces. Since the discharge coefficient is given as the ratio of the actual discharge to the theoretical discharge the equation is 𝑐 𝑑 = 𝑄 𝑎𝑐𝑡𝑢𝑎 𝑙 𝑄𝑖𝑑𝑒𝑎𝑙 (14)
  • 10. 10 From the ratio and equation (14) it is clear that 0 < cd < 1. Discharge is not only the ratio of volume flow rate, but also thought of as the ratio of the average velocity to the inviscid velocity, 𝑐 𝑑 = 𝑉̅ 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 (15) The discharge coefficient for a give flow passage depends on the geometry and the Reynolds number. Once cd is determined, the volume flow rate can be determined. 𝑄 = 𝑐𝑑 𝐴 𝑉𝑖𝑛𝑣𝑖𝑠𝑐𝑖𝑑 = 𝑐𝑑 𝐴 √( 2∗( 𝑃𝑝𝑙−𝑃𝑟𝑒𝑐) 𝜌 (16) Since cd has been determined to be .61, cd can substituted into the equation.
  • 11. 11 Volume Flow Rate and Discharge Coefficient of PFS inlet Equation (9) can be used to derive the velocity profile of the flow: 𝑈( 𝑟) = √ 2∗[ 𝑝𝑇( 𝑟)−𝑝𝑖] 𝜌 (17) From making the assumption that the flow is axisymmetric, the inlet flow rate can be derived: 𝑄𝑖 = 2𝜋 ∫ 𝑈( 𝑟) 𝑟 𝑑𝑟 𝑅𝑜 𝑜 (18) Now using equation (12), Uo can be determined because the velocity field is suppose to be uniform at Uo 𝑈𝑜 = √ 2∗[ 𝑝𝑎𝑡𝑚−𝑝𝑖] 𝜌 (19) Since the ideal flow rate is known, the equation for the inlet discharge becomes [ 𝑐𝑑] 𝑖 = 𝑄𝑖/(𝜋𝑅𝑜2 𝑈𝑜) (20) And when the drag coefficient is substituted into equation (16), the slit-jet flow rate is equal to 𝑄𝑗 = .61 𝐴𝑗 √ 2∗[ 𝑝𝑝𝑙−𝑝𝑎𝑡𝑚] 𝜌 (21) To find the leakage, conservation of mass is used which derives the equation: 𝑄𝑖 = 𝑄𝑗 + 𝑄𝑙𝑒𝑎𝑘 (22) And the results from a past experiment yield the equation y = 1 – e^(a +bx +cx^2+dx^3) with a=-1.05969 b=-2.47053 c=2.04658 and d=-.892334 which is used to find the
  • 12. 12 discharge coefficient at the inlet by using different values of [patm – pi] (in. H2O). Therefore the actual inlet value can be described as 𝑄𝑖 = [ 𝑐𝑑] 𝑖 (𝜋𝑅𝑜2 )√ 2[ 𝑝𝑎𝑡𝑚−𝑝𝑖] 𝜌 (23)
  • 13. 13 Volume Flow Rate and Discharge Coefficient of Stack Now in order to find the discharge coefficient of the stack, conservation of mass needs to be applied to the system once more 𝑄𝑖 = 𝑄𝑠 + 𝑄𝑗 + 𝑄𝑙𝑒𝑎𝑘 (24) In order to find the stack discharge coefficient, equations (23) and (21) and the Qleak, the discharge coefficient can be formulated into [ 𝑐𝑑] 𝑠 = 𝑄𝑠/(𝐴𝑠 ∗ √ 2∗[ 𝑝𝑝𝑙−𝑝𝑎𝑡𝑚] 𝜌 (25) As is the area of the stack which is As=(π/4)*(Ds^2). Ds is fully opened and interchanges with the other diameters.
  • 14. 14 Experimental Setup Experiment 1: Volume Flow Rate and Discharge Coefficient of PFS Inlet In this part of the lab, the Pressurized Flow System (PFS) will be used. The objective for this part of the lab is to find the leakage flow rate of the PFS. In order to calculate this value, many steps need to be completed. A. Zero the two pressure transducers and record their mp value. B. Connect the first transducer’s (+) port to the Pitot tube and the (-) port to the static probe. Connect the second transducer’s (+) port to the Pitot tube using a tee and the (-) port to patm. C. Make sure the stack is fully closed and start the PFS. D. Run the Transverse VI to simultaneously acquire [pT(r) – pi] and [pT(r) – patm] data. Use the corresponding mp values as the normalization constants so that the final reading is in unit of in. H2O. Set the sample rate to 100 Hz for 500 samples. E. Carry out the Pitot tube survey in the following manner. Set the Pitot probe at the extreme end of its travel; this defines a radial coordinate about 1 mm away from the pipe wall. Therefore, the first point in the survey has a coordinate r = Ro – 1, where Ro = 82.25 mm is the radius of the inlet pipe. In non-dimensional form, this corresponds to r/Ro = .988. Perform the measurements at the following radial locations:
  • 15. 15 point r (mm) r/Ro point r (mm) r/Ro 1 81.25 0.988 8 62.25 0.757 2 80.25 0.976 9 52.25 0.635 3 79.25 0.964 10 42.25 0.514 4 77.25 0.939 11 32.25 0.392 5 75.25 0.915 12 22.25 0.271 6 72.25 0.878 13 12.25 0.149 7 68.25 0.83 14 2.25 0.027 F. Before you turn the PFS off, connect the (+) port of the second transducer to ppl and record the DMM voltage E corresponding to the pressure differential [ppl – patm] across the slit-jet. Also record the slit-jet width W and span L. G. Note that [pT(r) – pi] gives the velocity U(r) according to equation (17). Your survey will show that the profile of [pT(r) – pi], and therefore U(r), remains practically uniform over the range 0 < r < ro and shows the presence of the thin boundary layer over the range ro < r < Ro. The measured uniform velocity in the central portion of the pipe will be referred to as Uc. Recall that the inviscid flow velocity Uo is determined from equation (19). Calculate the values Uc (ft/s), Uo (ft/s), ro (mm), and ro/Ro from the data collected. H. The inlet flow rate Qi can be computed by integrating the measured velocity profile U(r) according to equation (18). The expression for Qi based on an approximate form of the inlet velocity profile can be expressed by equation Qi = (πUc/3)*(Ro^2 +Roro +ro^2). I. Compute the value of the inlet flow rate Qi and the discharge coefficient [cd]i
  • 16. 16 J. Compute flow rate Qj out of the slit-jet using your measurement in part F and equation (21), and determine the leakage flow rate Qleak. Experiment 2: Volume Flow Rate and Discharge Coefficient of Stack In this part of the lab, the Pressurized Flow System (PFS) will be used again. The PFS will be used to determine flow rate Qs and the discharge coefficient [Cd]s as a function of the stack opening d/Ds. Two pressure transducers will be used to measure [patm – pi] and [ppl – patm] for each stack opening. The values of the “cap” diameters are 2.656’’, 3.0’’, 3.5’’, 4.0’’, 4.5’’, 5.312’’, and 6.687’’. A. Zero the two pressure transducers and record their mp value. B. Connect the first transducer’s (+) to patm and the (-) port to the inlet pipe static probe. Connect the (+) port of the second transducer to ppl and its (-) port to patm. C. For each value of d/Ds, record the DMM voltages E1 and E2 corresponding to [patm – pi] and [ppl – patm], respectively. D. Using the measured [patm – pi], equation (23), and the inlet discharge coefficient, calculate the inlet flow rate Qi for each case. E. Using the measured [ppl – patm] and equation (21), calculate the slit-jet flow rate Qj for each case. F. Compute the volume flow rate Qs out of the stack for each case, taking the leakage flow rate Qleak into account. Use equation (25) to compute the stack discharge coefficient [cd]s.
  • 17. 17 G. Plot the stack discharge coefficient [cd]s versus d/Ds. H. Compute the volume flow rate Qs out of the stack for each case, taking the leakage flow rate Qleak out of the equation. Use equation (25) to compute the stack discharge coefficient [cd]s. I. Plot the stack discharge coefficient [cd]s versus d/Ds without Qleak in account.
  • 18. 18 Results and Discussion Experiment 1: Volume Flow Rate and Discharge Coefficient of PFS Inlet The mp value for the two transducers is as follows: (mp)1 = .5533 in. H2O/volt (mp)2 = .5533 in. H2O/volt The DMM voltage, width W, and span L values recorded from the experiment were: E = 4.7 volts W = ¾ inch L = 43.25 inch From the data collected, the values of Uc, Uo, ro, and ro/Ro were calculated. Uo was found from the graph, using 1.044 as [patm –pi]. 1.044 is where the center of where the flow velocity is not uniform. The graph used can be found in the appendix. Uc was found from the graph too, using 1.18 as [patm –pi]. 1.18 is where the values of the velocity are uniform. Uc (ft/s) Uo (ft/s) ro (mm) ro/Ro 71.86 67.59 75.25 0.915 Recall that the region where [pT (r) – patm] is non-zero corresponds to streamlines that have been affected by viscous shear in the boundary layer. According to [pT (r) – patm] the boundary layer begins at r = 75.25 mm. The graph shows the velocity decreasing at ro = 79.250 mm. From the approximate integration: Qi = 15.8198 ft^3/s [cd]i = 1.0231
  • 19. 19 The actual values: Qi = 14.0924 ft^3/s [cd]i = .9114 Volume flow rate at slit-jet: [ppl – patm] = 2.60051 slit-jet area Aj = WL = .22656 ft^2 Qj = 14.74 ft^3/s Qj/Qi = .9317 Qleak = 1.0798 ft^3/s Qleak/Qi = .06826 The values calculated from the equations derived seem to be plausible values that support the hypothesis. Now the Qleak has been solved, the discharge coefficient for the stack can be calculated.
  • 20. 20 Experiment 2: Volume Flow Rate and Discharge Coefficient of Stack The mp value for the two transducers is as follows: (mp)1 = .5533 in. H2O/volt (mp)2 = .5533 in. H2O/volt d inch E1 (volts) E2 (volts) fully-open 3.85 0.9 6.687 3.5 1.7 5.312 3.15 2.55 4.5 2.92 3 4 2.75 3.4 3.5 2.63 3.65 3 2.51 3.94 2.656 2.45 4.05
  • 21. 21 From the data collected above, the rest of the unknown values could be calculated. Table 1: Calculated Values with Leakage Flow Rate The values calculated in Table 1 support the hypothesis. The discharge coefficients are reasonable numbers between 0 and 1. d inch d/Ds [patm - pi] (in. H2O) [ppl - patm] (in. H2O) Qi (ft^3/s) Qj (ft^3/s) Qs (ft^3/s) [cd]s fully-open 1 2.1302 0.49797 22.0086 6.4509 15.557 7 0.969328162 6.687 0.8422 1.93655 0.94061 20.856 8.8659 11.990 1 0.766342245 5.312 0.669 1.7489 1.410915 19.604 10.858 8.746 0.723286433 4.5 0.5668 1.615636 1.704164 18.6367 11.934 6.7027 0.702807625 4 0.5038 1.521575 1.88122 17.92295 12.538 5.3849 5 0.680157205 3.5 0.4408 1.455179 2.019545 17.40707 12.991 4.4160 7 0.703137883 3 0.3778 1.388783 2.18002 16.8839 13.497 3.3869 0.706475377 2.656 0.3345 1.355585 2.240865 16.619897 13.684 2.9358 9 0.770627018 Table 2: Calculated Values without Leakage Flow Rate The values in Table 2 are different because the leakage flow rate was not included when calculating the stack flow rate. This gave a larger value of the stack flow rate. d inch d/Ds [patm - pi] (in. H2O) [ppl - patm] (in. H2O) Qi (ft^3/s) Qj (ft^3/s) Qs (ft^3/s) [cd]s fully-open 1 2.1302 0.49797 22.0086 6.4509 14.4779 0.90205083 6.687 0.8422 1.93655 0.94061 20.856 8.8659 10.9103 0.697327278 5.312 0.669 1.7489 1.410915 19.604 10.858 7.6662 0.633987932 4.5 0.5668 1.615636 1.704164 18.6367 11.934 5.6229 0.589585838 4 0.5038 1.521575 1.88122 17.92295 12.538 4.30515 0.543770841 3.5 0.4408 1.455179 2.019545 17.40707 12.991 3.33627 0.531209384 3 0.3778 1.388783 2.18002 16.8839 13.497 2.3071 0.481239287 2.656 0.3345 1.355585 2.240865 16.619897 13.684 1.856097 0.487196416
  • 22. 22 Figure 1: Stack Discharge Coefficient vs. d/Ds with Leakage Flow The data from the experiment is quite accurate. As d/Ds approaches 0, the discharge coefficient is beginning to tend towards the discharge coefficient of the slit-jet, which is .61. Although the value is a little off, it is still fairly accurate being that fact that there is error when the experiment is done. Also as d/Ds approaches 1, the discharge coefficient is approaching unity. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.2 0.4 0.6 0.8 1 1.2 DischargeCoefficient[cd]s d/Ds Stack [cd]s vs. d/Ds with Leakage Flow
  • 23. 23 Figure 2: Stack Discharge Coefficient vs. d/Ds without Leakage Flow The data from Figure 2 is taken from the discharge coefficient table that does not have the leakage flow rate in the calculations. When comparing the graph to the graph with the leakage include, there are many similarities and differences. The reason the graphs are reasonably similar is because the leakage flow rate is a relatively small value. However, the graph reaches a minimum before the other graph. As d/Ds approaches 0 in this graph, it begins to converge towards .8 instead of .61. As d/Ds approaches 1 in this graph, it approaches a higher value than the other graph. 0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 1.2 DischargeCoefficient[cd]s d/Ds Stack [cd]s vs. d/Ds without Leakage Flow
  • 24. 24 Conclusion Overall the experiment performed was a success. After using the principle of mass conservation, unknown discharge coefficients and flow rates were solved using the equations derived in the lab. The most difficult part of the lab was the unit conversions. If this lab is ever revised, I highly suggest that the author uses either metric or English units, not both. There are many sources of error that could affect the data retrieved. First, multiple groups calculated the different values of each stack cap. It is hard to tell whether or not the other groups might have made an undetected mistake. Also the devices used to calculate the different values in the experiment might not be up to par. Odds are the equipment was not made by NASA, so there is room for manufacturing error. The inlet tube could have also been blocked or had something disturb the flow which would change the pressure retrieved from the Pitot tube. Even though there were many areas where error could occur, the results collected were fairly accurate. For example, the discharge coefficient for the stack, as d/Ds approached 0, converged near .61, which is the discharge coefficient of the slit-jet. That relationship demonstrated the importance of the leakage flow rate. When the discharge of the stack was calculated without the leakage, the value was much farther away from .61 then when the leakage was accounted for. This lab just demonstrated one method of applying conservation of mass. Just image how many other real life applications this principle can be used for. To conclude, the principles demonstrated in this lab are very useful and can be very beneficial to society.
  • 25. 25 References White, Frank M., Fluid Mechanics, Seventh Edition
  • 26. 26 Appendices d inch [cd]i As (in^2) fully-open 0.99652 0.343849 6.687 0.99043 0.243887777 5.312 0.97964 0.153901737 4.5 0.96895 0.110446617 4 0.96021 0.087266463 3.5 0.95361 0.066813385 3 0.9468 0.049087385 2.656 0.94334 0.038475434
  • 27. 27