A brief analysis of volume and steel grades consumption by offshore structures world market in both segments, oil&gas drilling platforms and European windpower offshore support structures. Main customers at the market, supply chain, target products for development by steel producers.
3. Classification of offshore drilling rigs
An Offshore Drilling Rig (ODR) is a vessel designed to drill and serve wellbores through the seabed
Classification of offshore drilling rigs (ODRs)
jackupsubmersible semi-submersible drilling ships
bottom-supported floating
12%
ХХ% - share of the global offshore drilling rig fleet in 2011
62% 26%
(drilling ships, FPSO)
4. Markets for constructing and revamping offshore drilling rigs are potential
sales markets for plate producers
Cash flows from offshore drilling markets
Secondary market
Annual market size is $2-10 billion
Distribution of operating ODRs by region in
2011
E&P companies
Market of rig revamping
Annual market size is $1-5 billion
Market for scrapping out-of-date rigs
Market of new rigs
construction
Annual market capacity is $10-20
billion
Market for drilling service contracts
Annual market size is $25-50 billion
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
Structure of contracts for drilling services by
region in 2011, $ billion
85, 14%
81, 13%
70, 11%
70, 11%
53, 9%
45, 7%
39, 6%
32, 5%
27, 4%
24, 4%
101, 16%
Gulf
USA, MZ
Brazil
North Sea
SEA
India
West. Africa
China
Mexico, MZ
Egypt
Others
3.3, 8%
4.8, 11%
7.7, 18%
8.3, 19%
4.0, 9%
2.6, 6%
5.3, 12%
1.9, 5%
1.3, 3%
0.5, 1%
3.5, 8%
Gulf
USA, MZ
Brazil
North Sea
SEA
India
West. Africa
China
Mexico, MZ
Egypt
Others
5. Oil price
Supply of jackup ODRs
Consumer market for offshore drilling rigs is cyclical. It is mainly driven by
oil prices
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
Dependence of offshore drilling rig consumption on oil prices
Oilpriceincludinginflation,$/barrelOilpriceincludinginflation,$/barrel
Oil price
Supply of floating ODRs
NumberofsuppliedODRsNumberofsuppliedODRs
6. Over 80% of offshore drilling rigs manufactured are concentrated in SEA
and China
Main manufacturers of offshore drilling rigs in 2011
o Key ODR manufacturers are located in SEA and China, which
account for 80% of global production both in kind and monetary
o ODR manufacturing in SEA and Brazil is focused on more
sophisticated rigs compared to China
Offshore drilling rigs manufacturing in kind and
monetary by region in 2011
130 57
40
4
4
4
4
6
14
14
18
22
130
Прочие
Lamprell
ABG
Dalian
COSCO
Hyundai
Sembcorp Marine
Daewoo
Samsung
Keppel FELS
ВСЕГО
quantity
of rigs
o Four largest offshore drilling rigs manufacturers account for
more than 50% of the global market
92 42
18
7.0
9
5.1
7
1.6
0%
25%
50%
75%
100%
No. of assemblies $ bln.
Others
Norway
UAE
Brazil
China
SEA (5 countries)
52%
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
(international*)
(UAE)
* Singapore, Brazil, Philippines, Netherlands
(Korea)
(Indonesia)
(Korea)
(China)
(China)
(India)
(Korea)
Others
Total
7. There are two key players in the market of offshore drilling rigs revamping,
namely Lamprel and Keppel, whose market share is more than 75%
Key players in the ODR revamping market
Main facilities for ODRs revamping are located in the UAE,
Singapore, and Brazil
Structure of the ODR modernization market by
region
3
8
3
2
3
1
2
1
1
1
1
3
2009 2010
Others
Norway
Oman
Philippines
India
Netherlands
Brazil
Singapore
UAE
13
16
3
1
6
3
13
1
1
1
5
8
16
Прочие
Sembawang
Aker
L&T
Hindustan
Keppel
Lamprel
ВСЕГО
2009
2010
quantity
of modernized
rigs
Quantity
of revamped rigs
76%
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
(UAE)
* Singapore, Brazil, Philippines, Netherlands
(international*)
(Singapore)
(Oman)
(India)
(Norway)
Others
Total
8. Purchases of plate for ODR fabrication starting 9 months prior to
manufacture
Main stages
24 months
Time period
18 months
15 months
9 months
6 months
3 months
0 months
- 3 months
Main construction
phase
Start of the process of steel main volume
purchasing
MarketingCost estimation
Testing and commissioning works
Signing of steel supply contracts
Process drawings
Delivery to
customers
Rig construction
First steel supply
Docking
Steel purchasing process and offshore drilling rig manufacturing
at the Keppel Shipyard
Source: "Inventory Management of Steel Plates at an Oil Rig Construction Company," Massachusetts Institute of Technology, July 2006
9. The global market for ODR construction consumes about 3 mln. t of plate
43 37
42
44
18 27
9
107
85
5
2011 2012
Others
USA
Norway
India
UAE
Brazil
China
Singapore
S. Korea
60
77
20
16
50
47
2011 2012
Drilling ships
Semi-submersible
Jackups
130
130
140
140
By region
quantity
of rigs
Global manufacturing of offshore drilling
rigs by type
quantity
of rigs
6,000
8,400
12,000
18,000
20,000
60,000
Jackups Semi-submersible Drilling ships
Minimum
Maximum
Metal intensity of offshore drilling rigs, t
1.1 1.2
4.5 4.5
2011 2012
минимум
максимумMaximum
Estimated steel consumption by ODR market, based
on steel intensity, mln. t
2.8
2.9
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
Minimum
10. The target value added segment for plate producers is sales development of TMCP plate,
which account for 20-40% of the metal intensity of the offshore drilling industry
Cost structure of offshore drilling rig
manufacturing by type
$ mln.
215
580
Share of steel in the cost of ODR manufacturing
amounts to 10%-20% depending on rig type
60%
30%
10%
235-350 MPa
690 MPa
500-620 MPa
Steel yield strength
Source: "Offshore Drilling Industry and Rig Construction in the Gulf of Mexico," Coastal Marine Institute study, March 2013
Target segment for plate
producers sales
development
Plate consumption structure by strength in FPSO
manufacture, ths. t
16
36
27
20
17
15
0%
25%
50%
75%
100%
FPSO Dalia FPSO Agbami
TMCP, более 355 Мпа
235-355 Мпа
до 235 МпаTo 235 MPa
Plate consumption structure by yield strength in jack-
up drilling rig manufacture
7161
Target segment for
plate producers sales
development
ths. t
Steel yield
strength
60
40
120
55
200
70
200
50
0% 25% 50% 75% 100%
Floating
Jackups
Steel
Payroll
Drilling equipment
Other equipment
TMCP, over 355 MPa
235-355 MPa
12. Classification of foundation structures for offshore wind turbines
Standard
depth
~ 35 m ~ 20 m
Type of support
structure Monopile Gravity based
Share in the current
fleet in 2012 74% 16%
up to 70 m
Space frame
(Jacket, Tri-pile, Tripod)
10%
Material, size steel, ∅ 4-
5 m
concrete,
∅ 30 m
steel,
25х60 m
Sea level
Source: European offshore wind industry - key trends and statistics 2012
13. Total capacity of offshore wind farm projects under construction and
approved projects is five times the capacity of existing wind farms
List of offshore wind farm projects in Europe at
different stages of execution, in 2012, MW
2000 2005 2010 2012 2015п 2020п
36 695
2,977
2,948, 59%921, 18%
380, 7%
280, 6%
249, 5% 234, 5%
England
Denmark
Belgium
Germany
Netherlands
Others
14,000
5,011
40,000
Regional structure of wind power
capacity in 2012, MW
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
20000
Operating wind farms Under construction Approved projects
Capacity of offshore wind farms in Europe, MW
Source: European Wind Energy Association
14. As offshore wind farms are installed in deeper water as part of anticipated projects, the
choice is made in favour of steel support structures rather than concrete solutions
Offshore turbine capacity, MW
distancetoshore,km
depth, m
Wind farms in operations
Projects under construction
Approved projects
Diameter corresponds to wind farm capacity
Space frameMonopile Gravity based
Average depth and distance to shore of offshore wind
farm projects as of 2012
Source: European Wind Energy Association
Structure of wind farms in operation by type of
support structures
15. In Europe, steel consumption for the support structures of offshore wind
farms will double to 1 mln. t in the next five years
Steel consumption for manufacturing support structures for offshore
wind farms in Europe, ths. t
Source: European Wind Energy Association
2
31
12 16 16 16
38
61
80
170
54
314
559
507
561
615
760
923
1,158
1,249
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020
х2
European producers of support structures
for offshore wind farms
Steel consumption per MW of
offshore turbine capacity is
130-250 tons (only for
manufacturing a support
structure without a tower)
Company Country Product type
Market share
in 2012
Bladt Denmark Monopile, Jacket 40%
EEW Germany Monopile 18%
Sif Group Netherlands Monopile 18%
IDESA Spain Monopile 6%
Cuxhaven Steel
Construction
Germany Tripod
5%
AMBAU Germany Monopile, Tripod,
Jacket 5%
Weserwind Germany Monopile, Jacket 4%
SIAG Nordseewerk Germany Monopile, Jacket
4%
Aker Norway Jacket, Tripod
Smulders Netherlands Monopile, Jacket
BiFAB England Jacket
Harland and Wolff Ireland Jacket
Tata Steel England Monopile
TAG England Monopile
Heerema England,
Netherlands
Jacket
16. Both normalized and TMCP plates up to 40mm thick can be used for support structures of
offshore wind farms
Size range of plates for support structures of
DONG Energy's offshore wind farms
DONG Energy is the largest owner of offshore wind power
facilities in Europe, with a market share of ~20%
Source: DONG Energy, Dillinger Hutte websites
40%
50%
10%
40-75 mm
75-100 mm
100-110 mm
London Array
Number of turbines 174
Turbine capacity, MW 3.6
Type of support structure Monopile
Total volume of plates
supplied for supports, t 54,000
Steel grade S355J2+N; S355G9+N;
S355G9+M; S355G10+N;
S355ML
Plate thickness, mm 47-100
BARD Offshore 1
Number of turbines 80
Turbine capacity, MW 5
Type of support structure Tri-pile
Total volume of plates
supplied for supports, t 105,000
Steel grade S355G7+M; S355G8+M; S355ML;
S355K2+N; S355NL; S420G1+M;
S420G2+M; S420ML; S460ML
Plate thickness, mm 10-120
Thanet
Number of turbines 100
Turbine capacity, MW 3
Type of support structure Monopile
Total volume of plates
supplied for supports, t 46,300
Steel grade S355J2+N; S355ML
Plate thickness, mm 40-95
Alpha Ventus
Number of turbines 12
Turbine capacity, MW 5
Type of support structure Jacket, Tripod
Total volume of plates supplied
for supports, t 12,800
Steel grade S355G8+N/M; S355K2+N
Plate thickness, mm up to 110
Walney
Number of turbines 102
Turbine capacity, MW 3.6
Type of support structure Monopile
Total volume of plates
supplied for supports, t 43,900
Steel grade S355NL; S355ML
Plate thickness, mm 55-105
Plate specifications and mix for offshore wind farm projects
Plate thickness