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      AN EXPERT SYSTEM FOR POWER PLANTS




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          DEPARTMENT OF ELCTRICAL & ELECTRONICS




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Abstract: An intelligent fault diagnosis and operator support system targeting in the
safer operation of generators and distribution substations in power plants is introduced in
this paper. Based on Expert Systems (ES) technology it incorporates a number of rules
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for the real time state estimation of the generator electrical part and the distribution
substation topology. Within every sampling cycle the estimated state is being compared
to an a priori state formed by measurements and digital signaling coming from current
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and voltage transformers as well as the existing electronic protection equipment.
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Whenever a conflict between the estimated and measured state arises, a set of heuristic
rules is activated for the fault scenario inference and report. An included SCADA helps
operators in the fast processing of large amounts of data, due to the user-friendly
graphical representation of the monitored system. Enhanced with many heuristic rules,

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being a knowledge based system, the proposed system goes beyond imitation of expert
operators’ knowledge, being able to inference fault scenarios concerning even
components like the power electronic circuits of generator excitation system. For




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example, abnormal measurements on generator’s terminals can activate rules that will
generate fault hypothesis possibly related to an excitation thyristors abnormal switching
operation.




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Introduction
        Artificial Intelligence is a branch of informatics that was widely adopted in
industrial automation during the past fifteen years. AI programs are developed and used




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in computer science since the early days of digital computers. Only during the last two
decades though industry has taken advantage of those special features that make AI so
unique in modeling and representing knowledge, as well as imitating the common sense
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reasoning. The continuous augmentation of available computational strength and the low
cost of modern microprocessors on one hand, and the software tools recently developed
on the other, leaded in a remarkable expansion of AI applications in the domain of
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electrical power systems and power electronics.
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Expert Systems:
      Among others is a very popular AI technique in industry. According to the working
group D10 of the line protection subcommittee , An Expert System (ES) is a computer
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program that uses knowledge and inference procedures to solve problems that are
ordinarily solved through human expertise. The main components of an ES are: a)
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inference engine, b) database, c) user-interface. ES incorporate rule kind of
programming. They are currently being used in many applications in the area of power
systems and power electronics. Several systems for the short or long term load
forecasting have been already introduced based on ES technology .Intelligent SCADA
and offline training systems for non-expert operators is another application where ES are
often used. All these offline applications are nevertheless not critical for the power

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system robustness and stability. More and more applications are currently using ES in
real time monitoring and/or control, and AI turns to be a common practice in industrial
automation. Regarding the category of real time monitoring and control systems, many




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applications have already been proposed, focusing mainly on topology estimation and
fault diagnosis in distribution substations , and on the fault diagnosis and restoration
strategies for transmission networks.




                                                             i.c
Knowledge Based Systems: Go beyond Expert systems in sense that except for
imitating the experts’ problem solving behavior, they enrich problem solving strategy
with methods that are not originally employed by human experts. Systems that use




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domain knowledge to guide searches that differ from the experts’ are known as
Knowledge Based Systems (KBS).
Intelligent Decision Support Systems: Decision Support Systems (DSS) are
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computerized tools derived from decision theory used to enhance user ability to make
decisions efficiently. They are not intended to offer the final solution, but rather to
explore and seek alternative solutions. The intimate decision is left to the user. Intelligent
Support Systems (IDSS) add intelligence to existing systems to enhance problem solving
                               de

ability and help maintain a broad range of knowledge about a particular domain. They are
used for capturing, organizing and reapplying knowledge including decision rules and
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criteria.
Artificial Neural Networks : That simulate the neural activity of the human brain,
deserve the same recognition at the same level as the AI methodologies mentioned above.
ANN have already been broadly classified under the AI domain. They do not have some
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of the AI properties but can be placed under the umbrella of AI technologies. Expert
Systems basically mimic the problem solving behavior of experts using domain
knowledge acquired through interviews during the knowledge acquisition phase.
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Knowledge based ES as mentioned go beyond in a sense that they enrich problem-
solving strategy with methods that are not ordinarily employed by human experts . The
proposed system is designed for the generators and distribution substations protection in
power plants. Especially in weak interconnected power systems, operation of plants with
over than 1000MVA of installed power can be of great importance for the stability and

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efficiency of the whole system. An unhandled fault can have a significant impact on
power availability for an expanded area of the transmission network. Besides, damage on
a generator would add a very high financial overhead, as generators of this size cost




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several million Euros. Such unhandled faults have though been reported in the past and
can lead even to human casualties. The system is designed to instantly recognize and
report abnormalities that can be related to a mechanical equipment failure or to an
electrical, or electronic equipment malfunction, or even to a mistaken human operator




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control instruction.


System Overview




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          Distribution substations are the interlocking connection points of power plants
to the electrical power grid. The state of all substation components (circuit breakers,
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disconnectors, protection relays etc.) is monitored and recorded to Digital Fault
Recorders (DFR) while the electrical values of every circuit breaker, bus, transformer and
generator terminal are measured by ad hoc installed current and Voltage-transformers.
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Figure 1. Snapshot of the system GUI applied on a 350MVA unit of a thermoelectric
plant.


         From the operator perspective an alarm situation arises when a monitored value
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exceeds a predefined upper or lower limit, activating a sound or light alert on control
panel. An expert operator would handle this situation by first checking the control panel
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indications, trying then to locate the faulted area, according to the theoretical state of the
switching equipment and the current values of the measurement points. This procedure
may take some time especially when operators act under stress conditions. On the other
hand inference process can be a very complicated task when some input data or
measurements are faulted. For example, a very difficult fault to diagnose has been
reported in the past, when after a voltage transformer explosion a bypass switch broke

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and caused short-circuit, supplying the generator with an unbalanced load. In this case the
switch position was mistakenly reported and the operator could not easily detect the real
current flow path.




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                     Figure 2. Fault recognition and analysis algorithm
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        The time between the fault appearance and its recognition and restoration
inference can be critical for the equipment and personnel safety.
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     A sophisticated fault diagnosis and monitoring system can detect similar
contradictions and point out the optimal restoration sequence. The proposed expert
system uses a dedicated module for the topology and state estimation of the generator and
the distribution substation. This module considers as known inputs the voltages and
currents measured on the arriving from the network transmission lines, as well as the
generator and transformer current and voltage. Also known is considered the state of the

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circuit breakers, disconnectors, protection relays etc. Based on the above values the
system composes an estimated state regarding the voltage and current flow at all
measuring points. Another module composes the same state based on the acquired




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measurements at the same points. The estimated and measured states are being compared
till a conflict arises between the estimated and measured values of a certain measurement
point. Then the fault locating module locates the faulted area, and the fault scenario
module inferences the fault hypothesis. The system then activates the restoration module




                                                          i.c
in order to propose the restoration sequence bringing the process back to its normal
operation.




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                      Figure 3. Basic system architecture diagram




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System Architecture




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           The proposed knowledge based expert system runs on a dedicated x86 based
computer. Extra data acquisition and digitization hardware is required connected to the
PCI bus for fast data acquisition of the various measured or reported values of generator
and substation components. The core of the system is the running software. It is consisted




                                                          i.c
of three main subprograms running simultaneously and using three different threads


Data acquisition and monitoring System: This program is responsible for the data




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acquisition, interfacing the external acquisition hardware. It passes all acquired
information to the inference engine and displays some defined data to the system
monitor. It also displays some selected by the operator data, implementing thus the
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system GUI input and output. Selected data are sent to the system Data Base for history
logging.
Data Base: The system database is consisted mainly by two modules:
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   -The knowledge database keeps all the knowledge acquired during the system design
phase via exhausting interviews with the station expert operators. This database is
designed in a way that allows knowledge modification and update, offering to the system
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flexibility and upgrade capability.
   -The history recording and logging data base which is used for the storage of selected
values that can be accessed by the inference engine in real time, or can be even used
            w.




offline for data further processing and evaluation.
Inference Engine: This program is the heart of the whole system. It is an intelligent
function based on rule-base programming. Using the current data values of the data
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acquisition module and the knowledge stored in the knowledge base, it inferences
knowledge imitating the expert operator reasoning. In the same time it performs
advanced checks that an operator cannot do in real time, using special rules that offer a
quality process monitoring and analysis. When a fault is diagnosed the engine inferences
the fault scenario and proposes the necessary restoration actions. Alternatively, the
inference engine can produce not only message output but control signaling as well.
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Conclusion:




                                                               om
        This work introduces a knowledge based expert system for the generator and
substation monitoring and fault diagnosis in power plants. The fault detection is based on
a comparison algorithm polling for specific measurement values, comparing them to the
corresponding estimated values, according to the system current inputs, and then




                                                            i.c
checking for possible conflicts. Whenever a conflict arises the system uses rule-based
reasoning to inference the fault scenario and the optimal restoration sequence, which is
fed back to the control room operator for further action. The knowledge based expert




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system efficiency is based on, but not limited to, the expert operators reasoning.


           It can report and analyze faults, even having received partially mistaken input
                                       nty
data, something that for a human operator is very difficult or impossible in real time,
especially under emergency situations. The knowledge base can be continuously updated
with rules, offering thus a learning capability that enriches the system with new, recent
                               de

experience. Based on some advanced rules the system can offer fault scenario inference
performing multiple input calculations, even with strictly restrictive complexity for the
human operator real-time processing. This can lead to a detailed fault diagnosis even
                    stu


when the cause is indirect. For example, a failure of power semiconductor elements of the
generator field excitation rectifier, can be recognized and be classified indireclty,
according to its effects on the measured and estimated parameters.
           w.
ww




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References:
[1] M.S Kandil-N.E.Hasanien: Long-Term Load Forecasting for fast Developing utility




                                                            om
using a knowledge based expert system, IEEE Transactions on Power Systems, vol7,
No2, May, 2002
[2] M.Negnevitsky: A knowledge based tutoring system for teaching fault analysis. IEEE
Transactions on Power Systems, vol13, No1, May 1998




                                                         i.c
[3] M.Kezunovic-Z.Ren-D.R.Sevcik-J.Lucey: An. expert system for automated analysis
of circuit breaker operations. ISAP03, Lemnos August 2003
[4] H.Lee-B.AhnY.Park:Afault diagnosis expert system for distribution substations, IEEE




                                        og
Transactions on Power Systems, vol15, No1,January 2000
[5] H.Lee- D.Park- B.shin- Y.Park- J.Park- S.Venkata: A fuzzy expert system for the
integrated fault diagnosis, IEEE Transactions on Power Delivery, vol5, No2 April 2000
                                     nty
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                   stu
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An Expert System For Power Plants Paper Presentation

  • 1. www.studentyogi.com www.studentyogi.com AN EXPERT SYSTEM FOR POWER PLANTS co om m gi. .c DEPARTMENT OF ELCTRICAL & ELECTRONICS oogi ENGINEERING ntyy eent t t dd ssuu Abstract: An intelligent fault diagnosis and operator support system targeting in the safer operation of generators and distribution substations in power plants is introduced in this paper. Based on Expert Systems (ES) technology it incorporates a number of rules w. . w for the real time state estimation of the generator electrical part and the distribution substation topology. Within every sampling cycle the estimated state is being compared to an a priori state formed by measurements and digital signaling coming from current ww and voltage transformers as well as the existing electronic protection equipment. ww Whenever a conflict between the estimated and measured state arises, a set of heuristic rules is activated for the fault scenario inference and report. An included SCADA helps operators in the fast processing of large amounts of data, due to the user-friendly graphical representation of the monitored system. Enhanced with many heuristic rules, www.studentyogi.com www.studentyogi.com
  • 2. www.studentyogi.com www.studentyogi.com being a knowledge based system, the proposed system goes beyond imitation of expert operators’ knowledge, being able to inference fault scenarios concerning even components like the power electronic circuits of generator excitation system. For om example, abnormal measurements on generator’s terminals can activate rules that will generate fault hypothesis possibly related to an excitation thyristors abnormal switching operation. i.c Introduction Artificial Intelligence is a branch of informatics that was widely adopted in industrial automation during the past fifteen years. AI programs are developed and used og in computer science since the early days of digital computers. Only during the last two decades though industry has taken advantage of those special features that make AI so unique in modeling and representing knowledge, as well as imitating the common sense nty reasoning. The continuous augmentation of available computational strength and the low cost of modern microprocessors on one hand, and the software tools recently developed on the other, leaded in a remarkable expansion of AI applications in the domain of de electrical power systems and power electronics. stu Expert Systems: Among others is a very popular AI technique in industry. According to the working group D10 of the line protection subcommittee , An Expert System (ES) is a computer w. program that uses knowledge and inference procedures to solve problems that are ordinarily solved through human expertise. The main components of an ES are: a) ww inference engine, b) database, c) user-interface. ES incorporate rule kind of programming. They are currently being used in many applications in the area of power systems and power electronics. Several systems for the short or long term load forecasting have been already introduced based on ES technology .Intelligent SCADA and offline training systems for non-expert operators is another application where ES are often used. All these offline applications are nevertheless not critical for the power www.studentyogi.com www.studentyogi.com
  • 3. www.studentyogi.com www.studentyogi.com system robustness and stability. More and more applications are currently using ES in real time monitoring and/or control, and AI turns to be a common practice in industrial automation. Regarding the category of real time monitoring and control systems, many om applications have already been proposed, focusing mainly on topology estimation and fault diagnosis in distribution substations , and on the fault diagnosis and restoration strategies for transmission networks. i.c Knowledge Based Systems: Go beyond Expert systems in sense that except for imitating the experts’ problem solving behavior, they enrich problem solving strategy with methods that are not originally employed by human experts. Systems that use og domain knowledge to guide searches that differ from the experts’ are known as Knowledge Based Systems (KBS). Intelligent Decision Support Systems: Decision Support Systems (DSS) are nty computerized tools derived from decision theory used to enhance user ability to make decisions efficiently. They are not intended to offer the final solution, but rather to explore and seek alternative solutions. The intimate decision is left to the user. Intelligent Support Systems (IDSS) add intelligence to existing systems to enhance problem solving de ability and help maintain a broad range of knowledge about a particular domain. They are used for capturing, organizing and reapplying knowledge including decision rules and stu criteria. Artificial Neural Networks : That simulate the neural activity of the human brain, deserve the same recognition at the same level as the AI methodologies mentioned above. ANN have already been broadly classified under the AI domain. They do not have some w. of the AI properties but can be placed under the umbrella of AI technologies. Expert Systems basically mimic the problem solving behavior of experts using domain knowledge acquired through interviews during the knowledge acquisition phase. ww Knowledge based ES as mentioned go beyond in a sense that they enrich problem- solving strategy with methods that are not ordinarily employed by human experts . The proposed system is designed for the generators and distribution substations protection in power plants. Especially in weak interconnected power systems, operation of plants with over than 1000MVA of installed power can be of great importance for the stability and www.studentyogi.com www.studentyogi.com
  • 4. www.studentyogi.com www.studentyogi.com efficiency of the whole system. An unhandled fault can have a significant impact on power availability for an expanded area of the transmission network. Besides, damage on a generator would add a very high financial overhead, as generators of this size cost om several million Euros. Such unhandled faults have though been reported in the past and can lead even to human casualties. The system is designed to instantly recognize and report abnormalities that can be related to a mechanical equipment failure or to an electrical, or electronic equipment malfunction, or even to a mistaken human operator i.c control instruction. System Overview og Distribution substations are the interlocking connection points of power plants to the electrical power grid. The state of all substation components (circuit breakers, nty disconnectors, protection relays etc.) is monitored and recorded to Digital Fault Recorders (DFR) while the electrical values of every circuit breaker, bus, transformer and generator terminal are measured by ad hoc installed current and Voltage-transformers. de stu w. ww www.studentyogi.com www.studentyogi.com
  • 5. www.studentyogi.com www.studentyogi.com om i.c og nty de stu Figure 1. Snapshot of the system GUI applied on a 350MVA unit of a thermoelectric plant. From the operator perspective an alarm situation arises when a monitored value w. exceeds a predefined upper or lower limit, activating a sound or light alert on control panel. An expert operator would handle this situation by first checking the control panel ww indications, trying then to locate the faulted area, according to the theoretical state of the switching equipment and the current values of the measurement points. This procedure may take some time especially when operators act under stress conditions. On the other hand inference process can be a very complicated task when some input data or measurements are faulted. For example, a very difficult fault to diagnose has been reported in the past, when after a voltage transformer explosion a bypass switch broke www.studentyogi.com www.studentyogi.com
  • 6. www.studentyogi.com www.studentyogi.com and caused short-circuit, supplying the generator with an unbalanced load. In this case the switch position was mistakenly reported and the operator could not easily detect the real current flow path. om i.c og nty de stu Figure 2. Fault recognition and analysis algorithm w. The time between the fault appearance and its recognition and restoration inference can be critical for the equipment and personnel safety. ww A sophisticated fault diagnosis and monitoring system can detect similar contradictions and point out the optimal restoration sequence. The proposed expert system uses a dedicated module for the topology and state estimation of the generator and the distribution substation. This module considers as known inputs the voltages and currents measured on the arriving from the network transmission lines, as well as the generator and transformer current and voltage. Also known is considered the state of the www.studentyogi.com www.studentyogi.com
  • 7. www.studentyogi.com www.studentyogi.com circuit breakers, disconnectors, protection relays etc. Based on the above values the system composes an estimated state regarding the voltage and current flow at all measuring points. Another module composes the same state based on the acquired om measurements at the same points. The estimated and measured states are being compared till a conflict arises between the estimated and measured values of a certain measurement point. Then the fault locating module locates the faulted area, and the fault scenario module inferences the fault hypothesis. The system then activates the restoration module i.c in order to propose the restoration sequence bringing the process back to its normal operation. og nty de stu w. ww Figure 3. Basic system architecture diagram www.studentyogi.com www.studentyogi.com
  • 8. www.studentyogi.com www.studentyogi.com System Architecture om The proposed knowledge based expert system runs on a dedicated x86 based computer. Extra data acquisition and digitization hardware is required connected to the PCI bus for fast data acquisition of the various measured or reported values of generator and substation components. The core of the system is the running software. It is consisted i.c of three main subprograms running simultaneously and using three different threads Data acquisition and monitoring System: This program is responsible for the data og acquisition, interfacing the external acquisition hardware. It passes all acquired information to the inference engine and displays some defined data to the system monitor. It also displays some selected by the operator data, implementing thus the nty system GUI input and output. Selected data are sent to the system Data Base for history logging. Data Base: The system database is consisted mainly by two modules: de -The knowledge database keeps all the knowledge acquired during the system design phase via exhausting interviews with the station expert operators. This database is designed in a way that allows knowledge modification and update, offering to the system stu flexibility and upgrade capability. -The history recording and logging data base which is used for the storage of selected values that can be accessed by the inference engine in real time, or can be even used w. offline for data further processing and evaluation. Inference Engine: This program is the heart of the whole system. It is an intelligent function based on rule-base programming. Using the current data values of the data ww acquisition module and the knowledge stored in the knowledge base, it inferences knowledge imitating the expert operator reasoning. In the same time it performs advanced checks that an operator cannot do in real time, using special rules that offer a quality process monitoring and analysis. When a fault is diagnosed the engine inferences the fault scenario and proposes the necessary restoration actions. Alternatively, the inference engine can produce not only message output but control signaling as well. www.studentyogi.com www.studentyogi.com
  • 9. www.studentyogi.com www.studentyogi.com Conclusion: om This work introduces a knowledge based expert system for the generator and substation monitoring and fault diagnosis in power plants. The fault detection is based on a comparison algorithm polling for specific measurement values, comparing them to the corresponding estimated values, according to the system current inputs, and then i.c checking for possible conflicts. Whenever a conflict arises the system uses rule-based reasoning to inference the fault scenario and the optimal restoration sequence, which is fed back to the control room operator for further action. The knowledge based expert og system efficiency is based on, but not limited to, the expert operators reasoning. It can report and analyze faults, even having received partially mistaken input nty data, something that for a human operator is very difficult or impossible in real time, especially under emergency situations. The knowledge base can be continuously updated with rules, offering thus a learning capability that enriches the system with new, recent de experience. Based on some advanced rules the system can offer fault scenario inference performing multiple input calculations, even with strictly restrictive complexity for the human operator real-time processing. This can lead to a detailed fault diagnosis even stu when the cause is indirect. For example, a failure of power semiconductor elements of the generator field excitation rectifier, can be recognized and be classified indireclty, according to its effects on the measured and estimated parameters. w. ww www.studentyogi.com www.studentyogi.com
  • 10. www.studentyogi.com www.studentyogi.com References: [1] M.S Kandil-N.E.Hasanien: Long-Term Load Forecasting for fast Developing utility om using a knowledge based expert system, IEEE Transactions on Power Systems, vol7, No2, May, 2002 [2] M.Negnevitsky: A knowledge based tutoring system for teaching fault analysis. IEEE Transactions on Power Systems, vol13, No1, May 1998 i.c [3] M.Kezunovic-Z.Ren-D.R.Sevcik-J.Lucey: An. expert system for automated analysis of circuit breaker operations. ISAP03, Lemnos August 2003 [4] H.Lee-B.AhnY.Park:Afault diagnosis expert system for distribution substations, IEEE og Transactions on Power Systems, vol15, No1,January 2000 [5] H.Lee- D.Park- B.shin- Y.Park- J.Park- S.Venkata: A fuzzy expert system for the integrated fault diagnosis, IEEE Transactions on Power Delivery, vol5, No2 April 2000 nty de stu w. ww www.studentyogi.com www.studentyogi.com