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Wah Engineering College
Department of Chemical Engineering




             Ch.E- 104 - Particle Technology, Spring 2012


Instructor:                      Mr. Waqas Ahmad
                                 Email: Waqas.Ahmad@wecuw.edu.pk
                                 Male Faculty Room (Cabin No. 07)

Office Hours:                    Tuesday (11am – 12pm), Wednesday (1 – 2pm)

Credit Hours:                    Theory (3) Practical (1)

Class:                           Room - 10

Required Text:
   1. Harker, J. H. and Richardson, J. F. Chemical Engineering. Vol 2, 5th Edition,
      Butterworth-Heinemann, 2002
   2. Warren, L. M, Smith, J.C., and Harriott, P. Unit Operations of Chemical Engineering,
      7th edition, McGraw-Hill, 2005

Supplementary References
   1. Brown, G.G. Unit Operations, 1st edition, 1995
   2. Badger, W.L. and Banchero, J.T. Introduction to Chemical Engineering, McGraw-Hill
   3. Perry, R.H. and Green, D.W. Perry’s Chemical Engineers’ Handbook, 8 th edition,
      McGraw-Hill, 2007

Course objectives: Particle processing is of fundamental importance to manufacturing in
process industries. More than 70% of products are either in the form of powders or pass
through a powder stage in their manufacture. Some examples include the personal products,
pharmaceutical, chemical, fuels, mineral, nuclear and metal industry. At the end of this
course, students will be able to understand:
    1. A broad understanding of the fundamentals of particle technology.
    2. Knowledge of working in a particle characterization laboratory.

Grading basis: Quizzes (7.5%), Assignments (7.5%), Projects (7.5%), Mid-Term (15%),
Final Examination (37.5%), and Partical Notebook (15%), Viva (10%)


Attendance Policy:
Attendance at all classes is strongly recommended. Department policy is that any student
having less than 80% attendance, in both theory lectures as well as lab sessions, will not be
allowed to sit in the examination.



                                                                                   Spring 2012
Wah Engineering College
Department of Chemical Engineering



Academic Misconduct:
Teamwork on homework is encouraged for learning purposes. However, all assignments
turned in by the student must show the student’s own work. Any evidence that a student
has access to and/or is copying homework answers from the instructor’s Manual for the text
for this course will result in that student receiving zero for all homework for this course. All
examination answers must be strictly one’s own work. Department policy is that any
student suspected of cheating or aiding other students to cheat will receive a zero for that
assignment.




                                                                                     Spring 2012
Wah Engineering College
Department of Chemical Engineering



Course Syllabi
Introduction to Chemical Engineering and Importance of Particle Technology in Chemical
Process Industries, Shape and size of the particles, Fundamental of the following unit
operations; Screening, conveying, mixing, size reduction and size enlargement,
crystallization, Different types of screening equipment, conveyors, mixers, size reduction
equipments and crystallizers with emphasis on the following; Operation and working
principle, design and the controlling parameters, efficiency evaluation, applications and the
selection criterion.

                             Instructor Weekly Lecture Plan
             Weeks         Topics

            WEEK 01        Introduction to Chemical Engineering
                           Importance of particle technology
            WEEK 02        Characteristics of individual particles
                           Characteristics of particulate solids
                           Hardness of materials (Mohr’s Scale)
                           Screen operations and its types and effectiveness
            WEEK 03        Introduction to agglomeration and its various mechanisms
                           Equipments used for conveying of solids
                           Mixing and the mechanisms of blending solid particles
                           Types of mixers
            WEEK 04        Screen standards, Screen intervals, significance of
                           differential and cumulative plots
                           Size Separation equipments
            WEEK 05        Size reduction fundamentals, Wet and dry grinding

            WEEK 06        Laws of Crushing, crushing efficiency


            WEEK 07        Different types of crushers

            WEEK 08        Different types of crushers

            WEEK 09        Mid-Term Exam

            WEEK 10        Scope of size enlargement, binding mechanism of
                           agglomerates
            WEEK 11        Strength testing methods

            WEEK 12        agglomeration in detail

            WEEK 13        Solid-Solid Mixing fundamentals

            WEEK 14        Different types of solid mixing machines

            WEEK 15        Mixing index fundamentals

            WEEK 16        Crystallization

            WEEK 18        End term Exam




                                                                                      Spring 2012

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Particle technology syllabi

  • 1. Wah Engineering College Department of Chemical Engineering Ch.E- 104 - Particle Technology, Spring 2012 Instructor: Mr. Waqas Ahmad Email: Waqas.Ahmad@wecuw.edu.pk Male Faculty Room (Cabin No. 07) Office Hours: Tuesday (11am – 12pm), Wednesday (1 – 2pm) Credit Hours: Theory (3) Practical (1) Class: Room - 10 Required Text: 1. Harker, J. H. and Richardson, J. F. Chemical Engineering. Vol 2, 5th Edition, Butterworth-Heinemann, 2002 2. Warren, L. M, Smith, J.C., and Harriott, P. Unit Operations of Chemical Engineering, 7th edition, McGraw-Hill, 2005 Supplementary References 1. Brown, G.G. Unit Operations, 1st edition, 1995 2. Badger, W.L. and Banchero, J.T. Introduction to Chemical Engineering, McGraw-Hill 3. Perry, R.H. and Green, D.W. Perry’s Chemical Engineers’ Handbook, 8 th edition, McGraw-Hill, 2007 Course objectives: Particle processing is of fundamental importance to manufacturing in process industries. More than 70% of products are either in the form of powders or pass through a powder stage in their manufacture. Some examples include the personal products, pharmaceutical, chemical, fuels, mineral, nuclear and metal industry. At the end of this course, students will be able to understand: 1. A broad understanding of the fundamentals of particle technology. 2. Knowledge of working in a particle characterization laboratory. Grading basis: Quizzes (7.5%), Assignments (7.5%), Projects (7.5%), Mid-Term (15%), Final Examination (37.5%), and Partical Notebook (15%), Viva (10%) Attendance Policy: Attendance at all classes is strongly recommended. Department policy is that any student having less than 80% attendance, in both theory lectures as well as lab sessions, will not be allowed to sit in the examination. Spring 2012
  • 2. Wah Engineering College Department of Chemical Engineering Academic Misconduct: Teamwork on homework is encouraged for learning purposes. However, all assignments turned in by the student must show the student’s own work. Any evidence that a student has access to and/or is copying homework answers from the instructor’s Manual for the text for this course will result in that student receiving zero for all homework for this course. All examination answers must be strictly one’s own work. Department policy is that any student suspected of cheating or aiding other students to cheat will receive a zero for that assignment. Spring 2012
  • 3. Wah Engineering College Department of Chemical Engineering Course Syllabi Introduction to Chemical Engineering and Importance of Particle Technology in Chemical Process Industries, Shape and size of the particles, Fundamental of the following unit operations; Screening, conveying, mixing, size reduction and size enlargement, crystallization, Different types of screening equipment, conveyors, mixers, size reduction equipments and crystallizers with emphasis on the following; Operation and working principle, design and the controlling parameters, efficiency evaluation, applications and the selection criterion. Instructor Weekly Lecture Plan Weeks Topics WEEK 01 Introduction to Chemical Engineering Importance of particle technology WEEK 02 Characteristics of individual particles Characteristics of particulate solids Hardness of materials (Mohr’s Scale) Screen operations and its types and effectiveness WEEK 03 Introduction to agglomeration and its various mechanisms Equipments used for conveying of solids Mixing and the mechanisms of blending solid particles Types of mixers WEEK 04 Screen standards, Screen intervals, significance of differential and cumulative plots Size Separation equipments WEEK 05 Size reduction fundamentals, Wet and dry grinding WEEK 06 Laws of Crushing, crushing efficiency WEEK 07 Different types of crushers WEEK 08 Different types of crushers WEEK 09 Mid-Term Exam WEEK 10 Scope of size enlargement, binding mechanism of agglomerates WEEK 11 Strength testing methods WEEK 12 agglomeration in detail WEEK 13 Solid-Solid Mixing fundamentals WEEK 14 Different types of solid mixing machines WEEK 15 Mixing index fundamentals WEEK 16 Crystallization WEEK 18 End term Exam Spring 2012