2. INTRODUCTION
Saudi Aramco Base Oil Company (Luberef) is one of
the world’s leading supplier of High Quality Base Oil
to all major oil companies operating in the kingdom
and for other international oil companies in different
regions .
The first refinery was established in Jeddah in 1978.
3. QUALITY MANGEMENT TOOLS
In maintenance department, they follow procedures as
part of the quality assurance system to maintain the
equipment's full efficiency .
This system called RCM “ Reliability-Centered
Maintenance”.
It contain components or sub programs such as FMEA,
TPM.
4. Failure Mode Effective analysis
(FMEA)
Failure modes are equipment- and component-specific
failures that result in the functional failure of the
system or subsystem.
Failure Modes and Effects Analysis (FMEA) is applied
to each system, subsystem, and component identified
in the boundary definition.
5. Failure Mode Effective analysis
(FMEA)
For every function identified, there can be multiple
failure modes.
The FMEA addresses each system function, all possible
failures, and the dominant failure modes associated
with each failure.
Then examines the consequences of failure to
determine what effect failure has on the mission or
operation, on the system, and on the machine.
6. Failure Mode Effective analysis
(FMEA)
After that, it ranked depends on the criticality to the
equipment and the Probability of Occurrence.
Then, it located in the failure matrix.
7. FMEA Benefit
Improves the quality, reliability, and safety of the
process.
Reduces process development time and cost.
Helps to identify critical-to-quality characteristics.
Documents and tracks risk reduction activities.
8. total productive
maintenance (TPM)
total productive maintenance (TPM) is a system of
maintaining and improving the integrity of
production, safety and quality systems through the
machines, equipment, processes, and employees that
add business value to an organization.
total productive maintenance (TPM) is considered as
the key operational activities of the quality
management system.
10. HOW DOES IT WORK?
maintenance departments have been responsible for
the working condition of equipment, as well as
developing maintenance programs. TPM, however,
requires all workers to be actively involved in
maintaining the company’s equipment. Employees are
trained to maintain the equipment they work with and
to look for ways to increase the overall equipment
efficiency (OEE), a combination of equipment
availability, performance, and production quality.
11. TPM BENEFITS
Less unplanned maintenance time.
A safer working environment.
Increased quality output.
Proven impact.
