The document provides information on the Prismaplus XT traffic sign system including:
1. It is available in sizes from 1-100 sqm and includes directional signs, speed limit signs, and parking guidance systems.
2. The frame uses aluminum channels for fastening and comes assembled for easy installation.
3. An optional LED lighting system called Keylight is available which uses CREE LEDs and has a low energy consumption.
11. Technical data Sizes & weight Example sizes 4 sqm 8 sqm 10 sqm 12 sqm Designation: PPFV 23-1715 Solid PPFV 30-2340 solid PPFV 36-2700 solid PPFV 38-3000 solid Overall size: AxC 2713 x 1955 mm 3447 x 2580 mm 4076 x 2940 mm 4286 x 3240 mm Visual size: BxD 2408 x 1715 mm 3142 x 2340 mm 3772 x 2700 mm 3981 x 3000 mm Depth: 170 mm 170 mm 170 mm 170 mm Weight: 126 kg 198 kg 226 kg 250 kg
12. Technical Specification Motor & Drive System Motor Asynchronous, 25 watt, 230 volts/0,32 amp or 115 volts/0,65 amp. Optional: Brushless motor 24VDC – 15w - 0,8 Amp Material Bearing housing Zinc, Prism seat, bevel gear POM Shaft gear assembly PBT Ball bearing Stainless steel, sealed and perm. lubricated Motor console/cover Anodised aluminium Wave drive Horizontal twisted shaft with a conical cog wheel for each prism and another conical cog-wheel mounted under each prism. The first cog-wheels have cogs only on a part of the circumference and a cam on the rest. When the cogs are not turning the prism cog wheel - the cam, hold the prism in a blocked position. Turn in both directions. Cog Grip Bevel gear Patent pending design, with three extended cogs, provides simultaneous turning and mechanically locking actions. Provides a smoother turn of of prism. Proper mechanical alignment and perfectly flat face Direct drive with safety clutch Direct motor to drive system with SAFETY Clutch to limit torque in the event of an overload. If a jam occurs, the clutch will release, disconnecting the sign´s drive from the motor to help ensure that damaged not incurred.
13. Technical Specification Motor & Drive System Twin Cam Gear Design Patented Twin-Cam, composite gear design that is self centring and mechanically locking to ensure flat face after each rotation, maximum reliability and reduced wear. Ball bearings Stainless steel ball bearings feature a hydraulic press assembly to securely and permanently fit the ball bearing into housing. Each are permanently packed and sealed with Chevron SRI-2 grease. The inner and outer rings are zinc plated and coated with special film No glue = Environment friendly production Turning time 2,4 sec Modular Design Reduced shipping costs, a more easily managed installation and quick service at site. Environment All parts recyclable Service & safety Entire drive and motor have access from front, down Modular replacement to allow safe and easy operation at site
14. Technical Specification Frame & Prisms Material Extrusion Anodized aluminium End plate Moulded plastic Screw Stainless steel Top Steering Acetal with stainless steel balls Support rail, Top/bottom Channels on backside for M10 bolts allows for flexible fastening. No need for drilling / welding during installation Allow for delivery of assembled sign, in one piece Side & back side Left and right side angle extrusion connects top and bottom beam Backside with corrugated steel or interlock. Edges hidden by angle extrusion (back side panel optional) Prisms Solid 99mm – Aluminum c/c 104,9 mm Environment All parts recyclable Painted frame (optional) RAL Colour code Side beams, top beam, support rail and lower covers are painted. No need to paint the drive mechanism aluminum which allow for painting after delivery
15. Technical Specification Controller Basic Flex (BOP) The drive shaft is equipped with proximity switches to read when Prisms are in flat position. Switch, motor and external power is connected to the electronic controller BF. Size 210 x 90 x 80 mm Suitable Motors 115-230VAC synchronic or asynchrony motors. 24VDC motors with backup battery. Switches 2 pcs Omron, E2A-M12KS04-M1-B1 Logic power 58 mA Sealed IP 24 Do not need heated cabinet, tested with cold start at -18º Output -RS485 -Confirmations - 3 separate relay, 1 pol, 30VDC/250VAC; 5A -Alarm, separate relay: 30VDC/250VAC; 5A Input -RS 485 -Local buttons - Open close contact only - no power. Max 500 mm distance to buttons. - Face commands: 12-100 VDC/12VAC-230VAC +-10%, max 5mA
16. Technical Specification Controller Isolation barrier The logic circuit is galvanically separated from the primary circuit (115VAC/240VAC side) with minimum isolation (3,5 mm) Confirm face output, Alarm output is galvanically separated from all circuits with minimum isolation (3,5mm) Software When the power is put on, the sign will start running and show all 3 faces. During this time the program will measure the time it takes to change faces. With this information, the sign will estimate the exact stopping for the locking of the prisms. After the installation a jumper can be removed avoid this after power failures. Power failure The sign will give alarm during power failure. Signs equipped with a 24VDC system and a spare power supply can be set to turn to a emergency face during power failure Check up The check up means that a couple prisms will move a few degrees (present face will not change) and then back. The check up should be initialised from external communication link. This is done by giving a second command on present face over the local buttons, face commands or RS 485 link. This can also be done automatically at a pre-set interval (10, 60 min or 24 h). If automatic check up is required, pls confirm interval with order.
17. Technical Specification Lightning (optional) Product KEYLIGHT – Designed by Prismaflex Technology LED - CREE XLAMP - 4 x 15 LED circuits for a 3m strip MCPCB (Metal Core PCB) Circuits Integrated by-pass system means the system continues to operate should one or more diodes fail to function correctly Connections housed in a watertight box at the foot of the pole (or nearby) or directly in the strip Operating temperature From -25° C to +55°C Power supply 230 v / 50hz Life span -70% of initial flux after 60 000 hours Housing Aluminium – designed for heat dissipation Integrated light reflectors for enhanced lighting 2mm, anti-UV polycarbonate strip Total weight: 7.5kg Dimensions: 140 x 40 mm Environment Certified EC, EMC No mercury, no lead (RoHs Compliant) No UV ray emission Low energy consumption (75w)
18. Approvals CE Approval Fulfilled according: Emission EN 50081-1 Immunity EN 50082-2 Electricity security EN 60 950 Machine AFS 1994:48 Suspectibility to voltage variation: IEC 1000/4-11