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PROJECT PRESENTATION
PORTABLE MINILATHE
GROUP-3
GROUP MEMBERS
Sujith R (Team Leader)
Jerrin Bose
Nikhilesh K
Sanoosh C
Santhosh Kumar N
Vineeshkumar KV
Guided By, MANU M JOHN
Asst.Professor
Dept.of Mechanical Engg.
PORTABLE MINILATHE
• It is that of all the machines employed by the
mechanic to aid he in his work
• The lathe holds the honor of having been the
first machine tool. From it all other machine
tools have been developed as they are.
PORTABLE MINILATHE
• Length of the bed
• Width of the lathe bed
• Height of centers over the bed
• Distance between centers
• Swing diameter over the bed
• Over the carriage
• Max diameter of all through spindle
• Power of the motor
• Modes of drives
• No. of spindle speed
• Lead screw details
• Weight and floor space required
PORTABLE MINILATHE
• Types of Lathes
• Speed lathe
• Engine lathe
• Bench lathe
• Tool room lathe
• Semi automatic lathe
• Automatic lathe
PORTABLE MINILATHE
• Producing cylindrical jobs
• Turning
• Taper turning
• Drilling
• Boring
• Knurling
• Screw thread cutting
• Reaming
PORTABLE MINILATHE
• Lathe is known as the mother machine tool
• It is one of the most widely used machine
tools in all parts of the world.
• An engine lathe is the most basic and simplest
form of the engine lathe
• Engine lathe derives it’s name from the early
lathes, which obtained their power from
engines
PORTABLE MINILATHE
• Bulky
• Placed at a fixed place
• Maintenance
• Huge space required
• High initial cost
PORTABLE MINILATHE
• Concept
The portable mini lathe is a simplest wood
turning machine having simple constructional parts
which favors less effort to operate.
PORTABLE MINILATHE
• Need
The conventional lathe machines are suffering
from its bulkiness to carry it to preferred workspace.
We need to admit the workshop for even light
operations like internal design parts, modification
etc.
The PORTABLE MINI LATHE is specially designed
for carpenters to carry light operation within his
workspace. The operator can carry the machine itself
anywhere as he porting his tools.
PORTABLE MINILATHE
• Portability
• Lathe performance within the workspace
• Lathe operations with the tool available the
carpenter
• Feasibility multiple operations
• Machining of light metals
• Economic
PORTABLE MINILATHE
PORTABLE MINILATHE
The main parts incorporate the PORTABLE MINI
LATHE are,
•Headstock (Hand drill)
•Wooden bed
•Head stock carrier
•Hand drill support
•Wooden tailstock
The main parts incorporate the PORTABLE MINI
LATHE are,
•Tailstock guide way
•Stud
•Clamp
•Hinge
•Screws
•Bolts
•Washer
•Chisel
PORTABLE MINILATHE
• Portable mini lathe uses
hand drill as headstock
• It can be driven by
minimum power
• Three wooden clamp is
used to fix the drill
• It is light and compact
to assemble and
disassemble
PORTABLE MINILATHE
SPECIFICATIONS
• Type – portable
• Net weight of the drilling machine – 1.4 kg
• Speed at no load – 22oorpm
• Power – 450W
PORTABLE MINILATHE
• Jack enables to facilitate
minimum pitch to
adjust the height
• Can fix easily
• Rigid support
PORTABLE MINILATHE
• It made up of
combination of wooden
block and steel ball
bearing
• The dead centre made
up of aluminum
PORTABLE MINILATHE
Dimension
• Foundation
150x120x18mm
• Wooden
block65x65x125mm
PORTABLE MINILATHE
PORTABLE MINILATHE
• Mini lathe uses a
wooden bed which
interns reduce the
weight as compared to
metal
• Slot provided ensures to
and fro motion of
tailstock
Dimension
PORTABLE MINILATHE
• Lathe bed- 2(550x320x18)
• Slot - R8x350
PORTABLE MINILATHE
• Guide way which guides
the tailstock to and fro
movement accurately
• It is made up of
stainless steel C-
members, that is
obtained by cut out one
side of square member.
Dimension
• Length-450mm
• Width -20mm
• Height-12mm
PORTABLE MINILATHE
PORTABLE MINILATHE
NUT&BOLT
A total 29 nuts and bolt are used to fix the machinery.
Fix the lathe bed to the stand - M10
Fix the scissor jack to the bed - M10
Fix the headstock carrier to the jack -M10
Fix the tailstock to the bed - M12
Fix the hand drill to the carrier -M6
PORTABLE MINILATHE
Wooden clamp fix the hand drill
properly to the hand drill carrier
Dimension
Length -120mm
Breadth-60mm
Height -20mm
Radius -25mm
PORTABLE MINILATHE
Dimension
Structural member -24mm x 24mm x 2mm
Length -1100mm
Breadth -320mm
Height -800mm
• Metal/ wood cutting; metal and the wood as
required dimension were cut with the cutter and the
jig saw at the mechanical workshop.
PORTABLE MINILATHE
WORKSHOP FACILITY USED
• Drilling; holes are drilled on the metal as well as the
wood at the lathe workshop with the radial drilling
machine and the hand drill
PORTABLE MINILATHE
WORKSHOP FACILITY USED
• Grinding; cut structural members were grind at the
mechanical workshop.
PORTABLE MINILATHE
PORTABLE MINILATHE
Welding; the structural members were
welded together to build the stand and
plates were welded to the scissor jack to
get it fixed on the bed. The tailstock
centre was welded the ball bearing then
the clamp
WORKSHOP FACILITY USED
WORKSHOP FACILITY USED
• Fitting; the tailstock centre produced by grinding and
filing the aluminum rod of diameter 15mm.
PORTABLE MINILATHE
WORKSHOP FACILITY USED
• Carpentry ; shaping the wood and cut the slot on the
lathe bed is done at the carpentry
PORTABLE MINILATHE
PORTABLE MINILATHE
• Mobility
• Perform every operations , considering with
conventional lathe
• Simple and compact
• Easy to handle
• No need extra manpower
• Very cheap
• Less power consumption
• Fixed anywhere
• Difficult to perform large workpiece
• Skilled labours required
• Vibration problem
• Perform operations on wood and aluminium
• Power available is limited
• Perform operations such as,
1. Turning
2. Grinding
3. Cutting
4. Polishing
• Applicable in carpentry workshop.
• Portability
• Lathe performance within the workspace
• Operations with tools available the carpenter
• Economy
• Feasibility of multiple operations
1.Turning
2.Grinding
3.cutting
4.polishing
SL
NO
DESCRIPTION QTY. COST
1 HAND DRILLING MACHINE 1 2500
2 PORTABLE GRINDING MACHINE 1 2000
3 HAND SAW 1 500
4 SCISSOR JACK 1 600
TOTAL 5600
(a)Estimating of machinry and equipment cost
cost of machinery
COST OF EQUIPMENT
S
L
N
O
DESCRIPTION
QTY COST
1 STEEL RULE 1 30
2 FLEXIBLE TAPE 1 100
3 SCREW DRIVER 1 50
4 FLAT FILE 1 100
5 C CLAMP 1 120
6 HAMMER 1 100
7 PUNCH 1 40
8 SPIRIT LEVEL 1 150
9 GRINDING WHEEL 1 60
1
0
CUTTING WHEEL 3 60
TOT
AL
810
RAW MATERIAL COST
SL
NO
DESCRIPTION QTY COST
1 ANGLE IRON 6m 1800
2 WOOD 6554cc 800
3 STAINLESS STEEL 400g 200
4 MISCELLANEOUS - 300
TOTAL 3100
GRAND TOTAL
Cost of machinery 5600
Cost of equipment 810
Raw material cost 3100
=5600+810+3100
=9510 INR
• Prototype of minilathe with simple mechanism
driven by drilling machine
• Use of scissor jack mechanism convenient to
compact the product and fulfil our needs
• It reduces the capital cost
• Fabricated devices are portable and easily assemble
and dismantle
• It helpful to ordinary workers to conduct machining
effectively
• Production technology by OP KHANNA (YMCA
institute Haryana)
• Holzapffel,charles Turning and mchanical population
vol.5(MIT-US)
• Sparey lawrence,The amatures lathe special interest
model book
• MC shaw, Metal cutting principles Oxford university
press london
PORTABLE MINI LATHE
PORTABLE MINI LATHE
PORTABLE MINILATHE
Assoc. Prof. Sri. Binulal B. R, (Head of the Department of
Mechanical Engineering)
Asst. Prof. Sri.Anuradh T R (Department of Mechanical
Engineering )
Sri. John K.Y. (Trade instructor, Department of Mechanical
Engineering )
Sri. Manoj Kumar V. (Demonstrator, Department of Mechanical
Engineering )
Special thanks to,
PORTABLE MINILATHE
THANKS….

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Portable mini lathe

  • 2. PORTABLE MINILATHE GROUP-3 GROUP MEMBERS Sujith R (Team Leader) Jerrin Bose Nikhilesh K Sanoosh C Santhosh Kumar N Vineeshkumar KV Guided By, MANU M JOHN Asst.Professor Dept.of Mechanical Engg. PORTABLE MINILATHE
  • 3. • It is that of all the machines employed by the mechanic to aid he in his work • The lathe holds the honor of having been the first machine tool. From it all other machine tools have been developed as they are. PORTABLE MINILATHE
  • 4. • Length of the bed • Width of the lathe bed • Height of centers over the bed • Distance between centers • Swing diameter over the bed • Over the carriage • Max diameter of all through spindle • Power of the motor • Modes of drives • No. of spindle speed • Lead screw details • Weight and floor space required PORTABLE MINILATHE
  • 5. • Types of Lathes • Speed lathe • Engine lathe • Bench lathe • Tool room lathe • Semi automatic lathe • Automatic lathe PORTABLE MINILATHE
  • 6. • Producing cylindrical jobs • Turning • Taper turning • Drilling • Boring • Knurling • Screw thread cutting • Reaming PORTABLE MINILATHE
  • 7. • Lathe is known as the mother machine tool • It is one of the most widely used machine tools in all parts of the world. • An engine lathe is the most basic and simplest form of the engine lathe • Engine lathe derives it’s name from the early lathes, which obtained their power from engines PORTABLE MINILATHE
  • 8. • Bulky • Placed at a fixed place • Maintenance • Huge space required • High initial cost PORTABLE MINILATHE
  • 9. • Concept The portable mini lathe is a simplest wood turning machine having simple constructional parts which favors less effort to operate. PORTABLE MINILATHE
  • 10. • Need The conventional lathe machines are suffering from its bulkiness to carry it to preferred workspace. We need to admit the workshop for even light operations like internal design parts, modification etc. The PORTABLE MINI LATHE is specially designed for carpenters to carry light operation within his workspace. The operator can carry the machine itself anywhere as he porting his tools. PORTABLE MINILATHE
  • 11. • Portability • Lathe performance within the workspace • Lathe operations with the tool available the carpenter • Feasibility multiple operations • Machining of light metals • Economic PORTABLE MINILATHE
  • 12. PORTABLE MINILATHE The main parts incorporate the PORTABLE MINI LATHE are, •Headstock (Hand drill) •Wooden bed •Head stock carrier •Hand drill support •Wooden tailstock
  • 13. The main parts incorporate the PORTABLE MINI LATHE are, •Tailstock guide way •Stud •Clamp •Hinge •Screws •Bolts •Washer •Chisel PORTABLE MINILATHE
  • 14. • Portable mini lathe uses hand drill as headstock • It can be driven by minimum power • Three wooden clamp is used to fix the drill • It is light and compact to assemble and disassemble PORTABLE MINILATHE
  • 15. SPECIFICATIONS • Type – portable • Net weight of the drilling machine – 1.4 kg • Speed at no load – 22oorpm • Power – 450W PORTABLE MINILATHE
  • 16. • Jack enables to facilitate minimum pitch to adjust the height • Can fix easily • Rigid support PORTABLE MINILATHE
  • 17. • It made up of combination of wooden block and steel ball bearing • The dead centre made up of aluminum PORTABLE MINILATHE
  • 19. PORTABLE MINILATHE • Mini lathe uses a wooden bed which interns reduce the weight as compared to metal • Slot provided ensures to and fro motion of tailstock
  • 20. Dimension PORTABLE MINILATHE • Lathe bed- 2(550x320x18) • Slot - R8x350
  • 21. PORTABLE MINILATHE • Guide way which guides the tailstock to and fro movement accurately • It is made up of stainless steel C- members, that is obtained by cut out one side of square member.
  • 22. Dimension • Length-450mm • Width -20mm • Height-12mm PORTABLE MINILATHE
  • 23. PORTABLE MINILATHE NUT&BOLT A total 29 nuts and bolt are used to fix the machinery. Fix the lathe bed to the stand - M10 Fix the scissor jack to the bed - M10 Fix the headstock carrier to the jack -M10 Fix the tailstock to the bed - M12 Fix the hand drill to the carrier -M6
  • 24. PORTABLE MINILATHE Wooden clamp fix the hand drill properly to the hand drill carrier Dimension Length -120mm Breadth-60mm Height -20mm Radius -25mm
  • 25. PORTABLE MINILATHE Dimension Structural member -24mm x 24mm x 2mm Length -1100mm Breadth -320mm Height -800mm
  • 26. • Metal/ wood cutting; metal and the wood as required dimension were cut with the cutter and the jig saw at the mechanical workshop. PORTABLE MINILATHE
  • 27. WORKSHOP FACILITY USED • Drilling; holes are drilled on the metal as well as the wood at the lathe workshop with the radial drilling machine and the hand drill PORTABLE MINILATHE
  • 28. WORKSHOP FACILITY USED • Grinding; cut structural members were grind at the mechanical workshop. PORTABLE MINILATHE
  • 29. PORTABLE MINILATHE Welding; the structural members were welded together to build the stand and plates were welded to the scissor jack to get it fixed on the bed. The tailstock centre was welded the ball bearing then the clamp WORKSHOP FACILITY USED
  • 30. WORKSHOP FACILITY USED • Fitting; the tailstock centre produced by grinding and filing the aluminum rod of diameter 15mm. PORTABLE MINILATHE
  • 31. WORKSHOP FACILITY USED • Carpentry ; shaping the wood and cut the slot on the lathe bed is done at the carpentry PORTABLE MINILATHE
  • 33. • Mobility • Perform every operations , considering with conventional lathe • Simple and compact • Easy to handle • No need extra manpower • Very cheap • Less power consumption • Fixed anywhere
  • 34. • Difficult to perform large workpiece • Skilled labours required • Vibration problem
  • 35. • Perform operations on wood and aluminium • Power available is limited
  • 36. • Perform operations such as, 1. Turning 2. Grinding 3. Cutting 4. Polishing • Applicable in carpentry workshop.
  • 37. • Portability • Lathe performance within the workspace • Operations with tools available the carpenter • Economy • Feasibility of multiple operations 1.Turning 2.Grinding 3.cutting 4.polishing
  • 38. SL NO DESCRIPTION QTY. COST 1 HAND DRILLING MACHINE 1 2500 2 PORTABLE GRINDING MACHINE 1 2000 3 HAND SAW 1 500 4 SCISSOR JACK 1 600 TOTAL 5600 (a)Estimating of machinry and equipment cost cost of machinery
  • 39. COST OF EQUIPMENT S L N O DESCRIPTION QTY COST 1 STEEL RULE 1 30 2 FLEXIBLE TAPE 1 100 3 SCREW DRIVER 1 50 4 FLAT FILE 1 100 5 C CLAMP 1 120 6 HAMMER 1 100 7 PUNCH 1 40 8 SPIRIT LEVEL 1 150 9 GRINDING WHEEL 1 60 1 0 CUTTING WHEEL 3 60 TOT AL 810
  • 40. RAW MATERIAL COST SL NO DESCRIPTION QTY COST 1 ANGLE IRON 6m 1800 2 WOOD 6554cc 800 3 STAINLESS STEEL 400g 200 4 MISCELLANEOUS - 300 TOTAL 3100 GRAND TOTAL Cost of machinery 5600 Cost of equipment 810 Raw material cost 3100 =5600+810+3100 =9510 INR
  • 41. • Prototype of minilathe with simple mechanism driven by drilling machine • Use of scissor jack mechanism convenient to compact the product and fulfil our needs • It reduces the capital cost • Fabricated devices are portable and easily assemble and dismantle • It helpful to ordinary workers to conduct machining effectively
  • 42. • Production technology by OP KHANNA (YMCA institute Haryana) • Holzapffel,charles Turning and mchanical population vol.5(MIT-US) • Sparey lawrence,The amatures lathe special interest model book • MC shaw, Metal cutting principles Oxford university press london
  • 44. PORTABLE MINILATHE Assoc. Prof. Sri. Binulal B. R, (Head of the Department of Mechanical Engineering) Asst. Prof. Sri.Anuradh T R (Department of Mechanical Engineering ) Sri. John K.Y. (Trade instructor, Department of Mechanical Engineering ) Sri. Manoj Kumar V. (Demonstrator, Department of Mechanical Engineering ) Special thanks to,