Some organizations in Indian textile and garments manufacturing sector have resolved the chronic operational conflicts and created a harmonious supply chain where plants are able to not only cut down lead time but also improve utilizations and on-time performance.
8. Results in last 7 months
Pratibha Syntex Ltd.
27%
The Average
Lead-time from Fabric
Knitting to Packing of a
Sales order has reduced by
On time
in full delivery
(OTIF) to Customer
has improved by 80%
and Order to ship has
increased from 97%
to more than
100%.
The Total
inventory of
garmenting unit is
reduced by 18%. The
Inventory of Finished
Garments has
reduced by
26%.
The Garment
EBIDTA has
increased by 55%
through Increased
Sales.
10. Results
Raymond Zambaiti Ltd.
50% reduction
(15 days to 7 days) in
assortment waiting time
at company warehouse has
been achieved because of
improved synchronization
and flow. This reduction
also results to improved
cash to cash cycle.
On time
delivery
performance
(at SO level) has
been improved
to 95%.
Production
lead-time is
reduced by 25%
(from 45/50 days
to 33 days) at
SO level.