2. WHAT IS OPERATIONS MANAGEMENT
1. Operations and Production Management: is a discipline that applies to restaurant like
Hard Rock Café, as well as factories like Sony, Ford and Whirlpool.
2. It is applicable in an office, hospital, bank, restaurant, departmental store, factory etc.
3. Production and Operations Management concerns itself with the conversion of inputs
into output, using physical resources, so as to provide desired utility/utilities.
4. The input/output can be non-physical like ‘information’, but the conversion process uses
both physical resources and non-physical resources.
4. SIGNIFICANCE OF STUDYING OPERATIONS
MANAGEMENT
1. OM is one of the three major functions of any organisation (Marketing,
Production/Operations and Financing.
2. OM tells about how people organize themselves for productive enterprise.
3. To know how goods and services are produced.
4. To understand what operation manager do, in order to learn those skills and become such a
manager.
5. OM is studied because it is one of the most costly part of any organisation. A large
percentage of revenues of firms are spent in the Operations Management function.
5. PERFORMANCE CRITERIA FOR OP. MANG.
The objective of performance criteria for Operations Management are:
• Customer Satisfaction.
• Effectiveness.
• Efficiency.
6. An Integrated Value Chain
• Value chain: set of activities that create and deliver
products to customer
Manufacturer SupplierCustomer
Flow of information (customer order)
Manufacturer SupplierCustomer
Flow of information (customer order)
Flow of product (order fulfillment)
7. OPERATIONS
Teller Scheduling
Cheque Clearing
Collection
Transaction Processing
Facilities Design
Vault Operation
Maintenance
Security
COMMERCIAL BANK
FINANCE
Investments
Securities
Real Estate
Accounting
Auditing
MARKETING
Loans
Commercial
Industrial
Financial
Personal
Mortgage
Trust Department
OM in Service
Organisation
8. OPERATIONS
Construction, Maintenance
Production and Inventory Control
Scheduling, Materials Control,
Quality Assurance Control,
Supply-Chain Management,
Manufacturing: Tooling,
Fabrication, Assembly, Design,
Product Development and Design,
Efficient Use of machines, Space,
Personnel,
Development and installation of
production tools and equipment.
MANUFACTURING
FINANCE
Disbursements/Credit
Funds Management
Capital Requirement
MARKETING
Sales Promotion
Advertising
Sales
Market Research
OM in Manufacturing
Organisation
9. 1. The Objective of Planning and Scheduling activity:
1. To develop a production plan that is efficient enough to meet existing orders.
2. Anticipated shorter-term demand while minimizing inventories of both raw materials and finished goods.
2. There are two common approaches to production planning:
1. Manufacturing Resource Planning.
2. Lean Manufacturing.
3. Key Documents and Forms:
1. Master production schedule.
2. Production Order.
3. Materials Requisition
4. Move Ticket.
4. Use of Information Technology:
1. Improving efficiency of material-handling activities by using:
• Bar coding to improve the speed and accuracy
• RFID tags can eliminate the human intervention in the scanning process
PLANNING AND SCHEDULING
10. CLASSIFICATION OF OPERATIONS SYSTEMS
1) Mass production:
Producing large volume of standardized products/goods, produced by low skilled or semi skilled workers,
using highly specialized and expensive equipment.
1) Lean Production:
Lean production - uses minimal amount of resource to produce high volume of high quality goods with
some variety.
1) Craft Production:
Using highly skilled workers using simple, flexible tools to produce small quantities of customized goods
12. FUNCTIONS OF OPERATIONS MANAGER
1. LOCATION OF FACILITIES:
Location of facilities for operations is a long-term capacity decision, which involves a long-term commitment about the
geographically static factors that affect a business organisation. It is an important strategic level decision-making for an
organisation. It deals with the questions such as ‘where our main operations should be based?’
2. PLANT LAYOUT AND MATERIAL HANDLING:
Plant layout refers to the physical arrangement of facilities. It is the configuration of departments, work centres and
equipment in the conversion process. The overall objective of the plant layout is to design a physical arrangement that
meets the required output quality and quantity most economically.
‘Material Handling’ refers to the ‘moving of materials from the store room to the machine and from one
machine to the next during the process of manufacture’. It is also defined as the ‘art and science of moving, packing
and storing of products in any form’. It is a specialized activity for a modern manufacturing concern, with 50 to 75% of
the cost of production
3. PRODUCT DESIGN:
Product design deals with conversion of ideas into reality. Every business organisation have to design, develop and
introduce new products as a survival and growth strategy. Developing the new products and launching them in the
market is the biggest challenge faced by the organizations.
13. FUNCTIONS OF OPERATIONS MANAGER
4. PROCESS DESIGN:
Process design is a macroscopic decision-making of an overall process route for converting the raw material into finished
goods. These decisions encompass the selection of a process, choice of technology, process flow analysis and layout of the
facilities. Hence, the important decisions in process design are to analyze the workflow for converting raw material into
finished product and to select the workstation for each included in the workflow.
5. PRODUCTION PLANNING AND CONTROL:
Production planning and control can be defined as the process of planning the production in advance, setting the exact
route of each item, fixing the starting and finishing dates for each item, to give production orders to shops and to follow-
up the progress of products according to orders.
6. Planning:
Planning is deciding in advance what to do, how to do it, when to do it and who is to do it. Planning bridges the gap from
where we are, to where we want to go. It makes it possible for things to occur which would not otherwise happen.
7. Routing:
Routing may be defined as the selection of path, which each part of the product will follow, which being transformed
from raw material to finished products. Routing determines the most advantageous path to be followed for department to
department and machine to machine till raw material gets its final shape.
14. FUNCTIONS OF OPERATIONS MANAGER
8. Scheduling:
Scheduling determines the programme for the operations. Scheduling may be defined as 'the fixation of time
and date for each operation' as well as it determines the sequence of operations to be followed.
9. Dispatching:
Dispatching is concerned with the starting the processes. It gives necessary authority so as to start a particular
work, which has been already been planned under ‘Routing’ and ‘Scheduling’. Therefore, dispatching is
‘Release of orders and instruction for the starting of production for any item in acceptance with the Route
sheet and Schedule Charts’
15. THANK YOU
REFERENCES:
1. Kumar, S. Anil; Suresh, N., ‘Operations Management’, New Age International Publishers, 2e.
2. Heizer, Jay; Render, Barry; Rajashekhar, Jagadeesh, ‘Operations Management’, Pearson, 9e.
3. Chary, S N, ‘Production & Operations Management’, McGraw-Hill Companies, 4e.
4. Ashwathappa, K.; Bhat, K. Shridhara, ‘Productions and Operations Management’, Himalaya Publishing House,
2e.
5. Presentations from Slideshare.
6. Internet Website Searches.
Slides prepared, compiled and edited by
Er. Vaibhav Agarwal
Asst. Prof.
BBDU,
Lucknow