2. Measurement Solutions for Energy and Emission
Efficiency is a question of precise
measurement technology.
Reliable measurement solutions from Testo ease the optimization
of thermal processes.
Worldwide energy consumption has doubled since 1970, and The balance between the best possible operation of a sys-
is forecast to triple by 2030. There are natural limitations to tem and the strict adherence to legal limit values can only
this growth. Fossil fuels are disappearing, the prices for be kept with the help of measurement technology. In view of
their extraction and use are increasing. CO2, oxides or soot increasingly strict standards, emissions must be reliably
particles in exhaust gas pollute the environment, influence provable even at low concentrations. Measurement tech-
climate and endanger health. It is therefore essential that nology from Testo was developed for just this purpose. Our
energy is produced more efficiently, thermal processes are reliable instruments and probes offer you high measurement
optimized and emissions reduced. For you as an expert for accuracy, are easy to handle and are always ready to use
large and small combustion systems, as an assessor for an even under critical ambient conditions. Whether you wish to
official body or as a service technician, this opens up a carry out spot-check or long-term measurements, and to
broad spectrum of measuring, testing and monitoring jobs. determine the concentrations of O2, CO, CO2, NO, NO2, SO2
or CxHy. In order to support our customers, flue gas analyz-
ers from Testo have integrated instrument pre-settings in
which the specific measurement parameters for your country
are already stored.
More efficiency with measurement technology
from Testo:
• Extensive selection of instruments and probes, easily
exchangeable gas sensors
• Precise flue gas analysis even at low concentrations
• Absolute reliability and convenient operation
• Country-specific instrument versions
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3. With the high-performance flue gas analyzers from Testo, you reliably solve any measurement task in emission testing or in the optimization of thermal
processes. Measurement procedures stored in the instrument’s memory allow fast efficient measurments on site.
Testo annually invests roughly 10 percent
of turnover in Research and Development.
The result is practice-tested tools for flue
gas analysis in industry and trade.
Thousands of our instruments are in use
each year. Testo proves its competence
in energy efficiency and emission
measurement daily.
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4. Energy producers
Protecting resources, reducing
emissions, maintaining sustainablility.
With the help of Testo measurement technology, you increase the efficiency
of your systems.
You guarantee high energy efficiency standards along the Thanks to helpful pre-settings, our portable flue gas analyzer
entire value chain, from production to consumption. You testo 350 is immediately ready for use, and guides you
handle finite resources just as sustainably as renewable raw safely through typical measurement tasks on burners, gas
materials or refuse. Modern system technology with a high turbines, industrial engines or co-generation plants, and
degree of efficiency and environmental protection standards thermal processes. Closed chambers and cooling loops
reduces fuel consumption and emissions to the necessary protect the instrument’s electronics, as well as the sensor,
level. from contamination in the ambient air.
Classical power stations could certainly work more This means you always obtain precise measurement results,
efficiently. However, the energy produced must also be even under difficult conditions. For the purposes of easy
affordable for the consumer. After all, millions of people and communication and data transfer, several interfaces are
large industrial companies rely on a guaranteed, safe energy available to you – for the preparation, analysis and legally
supply. For this reason, you as an energy producer operate secure documentation of your data. This is efficient long-
your systems as economically and as ecologically as possi- term low-cost emission measurement.
ble. Testo supports you reliably in this with easy-to-operate
measurement technology.
Your testo advantages in the field of energy
production:
Flue gas analyzer • Systems are always optimally adjusted and serviced
testo 350
• High instrument availability even under difficult
conditions
• Robust, reliable and long-living measurement
technology
• Convenient data preparation and analysis
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5. Measurement solutions from Testo help you to operate your systems as economically as possible. With the handy and user-friendly flue gas
analyzers testo 340 (fig. centre) and testo 350, you handle even the most demanding measurement task in energy production. The gas sensors
are pre-calibrated and can be exchanged, replaced or complemented by other measurement parameters without test gas adjustment – directly at the
measurement site.
Roughly 89 million barrels of petroleum oil are used worldwide
every day. The International Energy Agency (IEA) expects that
demand could increase annually by 1.2 million barrels per day by
2016. According to the IEA, the consumption of natural gas could
increase from just under 3300 billion cubic metres at present by
around 500 billion cubic metres over the same period. If the oil price
increases by only 1 US dollar per barrel, that would cause increased
worldwide costs of a total of 32.5 billion dollars per year. If the gas
price increases at the same rate, these costs would almost double.
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6. Energy-intensive processes
Energy costs efficiently under control.
Secure your competitive advantages with the optimum adjustment of your system.
Testo has the right measurement solutions.
Energy is “produced” and “consumed”, although strictly speaking, it simply changes
its form, from chemical to thermal, from thermal to mechanical, from mechanical to
electrical. During this conversion, energy is “lost”. However, system technology is
becoming more and more efficient. Effectivity and fuel exploitation have increased
steadily in the past decades. The first power stations which combined gas and
steam turbines reached effectivities of a good 30 % at the end of the 1950’s. The
gas turbine commissioned in the Irsching power station in Germany in May 2011
sets a new world record for effectivity, at 60.75 %. The gas consumption per kilo-
watt/hour produced is roughly a third lower than the average of all gas-powered
stations worldwide.
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7. With increasing energy costs and stricter environmental protection regulations, the efficiency of thermal processes is becoming more and more
significant. Flue gas analyzers (e.g. testo 350, fig. left) and thermal imagers from Testo support you in the optimum adjustment and monitoring
of your production plants, contributing to the competitiveness of your company.
The production of base materials such as steel, cement, Flue gas analysis supports you in the optimization of the
glass or chemicals is energy-intensive. Most plants work degree of effectivity, thus reducing fuel consumption and
around the clock. Energy consumption is therefore a deci- increasing the availability of your systems. With the testo
sive cost factor, and relevant to your competitiveness. At the 340 or the testo 350, ideal tools adapted to the measure-
same time, ever tighter legal limit values and guidelines ment requirements are available to you. Thanks to helpful
demand the reduction of the pollutant emission. For this pre-settings, you can safely carry out typical measurement
reason, you invest in energy-efficient, emission- tasks in flue gas analysis such as the testing and monitor-
reducing technologies. However, these only develop their ing of defined gas atmospheres in a combustion room, or
full effectivity in optimally adjusted plants. Production quality officially prescribed emission limit values.
is also highly dependent on them. Testo supports expert
departments, works customer service staff and those respon- In addition to this, Testo thermal imagers guarantee thermo-
sible for production and quality assurance with precise and grams in high resolution, even for measurements at high
reliable measurement technology. temperatures up to 1200 °C. An investment in Testo meas-
urement technology is your first step on the way to system-
atic energy management.
Your Testo advantages in energy-intensive
processes:
• Optimum energy efficiency and emission controls
Flue gas analyzer • Durable, user-friendly measuring instruments
testo 340 • Easy exchange of pre-calibrated gas sensors for
changing applications or regulations
• High measurement accuracy in non-supervised
long-term measurements
• Thermography for preventive maintenance
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8. Supervisory authorities
On duty for a clean environment.
With measurement solutions from Testo, you monitor emission limit values
safely and objectively.
Because fireplaces can be a source of danger, centuries ago
authorities began laying down rules stating that they must be
monitored, and how this should be done. In the age of the
industrial revolution, houseowners paid tradesmen to clean
their chimneys, usually sending children into the narrow flues.
Factory owners dealt with this themselves, because they were
aware that better combustion processes improve product
quality and lower costs. Originally, hardly any attention was
given to the purity of the air, whereas today it is of much
greater significance.
8
9. Emission of pollutants such as particulate matter and sulphur
or nitrogen oxides endanger the environment and health.
Greenhouse gases negatively affect climate, and carbon
monoxide causes fatal poisoning.
As an assessor with a supervisory authority, or an environ-
mental engineer, you are responsible for the compliance
with ever stricter legal limit values. Rely on the portable flue Flue gas analyzer
gas analysis instruments from Testo such as the testo 330. testo 330
They guarantee reliable results in daily use, even under
extreme conditions.
All Testo measuring instruments are ergonomically designed
and intuitively operated. Features such as the easy menu
structure, high-resolution displays for the graphic presenta-
tion of the measurement results, direct printout on site, or
the integrated logger function for legally incontestable
measurement value reports make your work easier. And
thanks to specially developed hard and software, you adapt Your Testo advantages in supervisory authorities:
your measuring instrument exactly to your requirements.
• Tested and certified measurement and analysis
Measurement technology from Testo exceeds your require-
instruments
ments because we ourselves place the highest possible
demands on the precision of our instruments and sensors. • Extended measurement menus for special
measurement tasks (e. g. gas line tests, smoke count
measurement)
• Special solutions for legally applicable
measurements
• Convenient graphic data preparation
• Country-specific instrument versions
The proof of low concentrations is only possible with exact measurement technology: The smoke count measuring instrument testo 308 (fig. left)
digitally determines the smoke count to one digital place with constant sampling. By heating the measurment spot, it achieves the highest level of
accuracy, and avoids measurement errors caused by condensate.
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10. Works customer service
Energy efficiency, system security
and consultation,
in the service of the customer.
We offer you safe measurement solutions for the optimum adjustment and
maintenance of combustion systems.
Energy is everywhere: Industry produces extensive quanti- You see measuring instruments as technical support equip-
ties of electricity and process heat in large combustion ment – the more suited to practice the better. So do we. For
systems. Roughly a third of the total consumption is for the this reason, Testo measuring instruments, for all their func-
heating, air conditioning and ventilation of buildings. Inno- tionality, are uncomplicated to operate, durable and long-
vative technical solutions for heating make energy produc- living. You can produce measurement result reports as
tion more efficient and lower pollutant emission. However, required directly on site. And if you do happen to be
only regular inspections guarantee the optimum functioning dissatisfied, you can rely on us one hundred percent:
of the systems and the compliance with legal emission limit Because we place great value on first-class service.
values.
As a service technician for energy systems or combustion
plants, the most important thing for you is customer satis-
faction thanks to excellent support. In routine servicing or Your Testo advantages for works customer serv-
when eliminating errors, you rely on precise measurement ice:
technology.
• Optimum adjustment of thermal plants or energy
systems
With the portable flue gas analyzers from Testo, you carry out
all measurement tasks in the commissioning and adjust- • Convenient thermography from a safe distance
ment of boilers, burners, gas turbines and industrial • Portable instruments, suitable for industry and
engines. Our thermal imagers provide high-resolution insensitive to dirt
images for preventive maintenance on generators, engines
• Time savings thanks to fast operational readiness
or switching cabinets, even under critical application
and helpful instrument pre-settings
conditions.
The prerequisite that thermal systems always work with optimum effectivity is careful maintenance. With the precise flue gas
10 analyzers from Testo, you identify even the smallest deviations from the target value, and can immediately initiate suitable measures.
11. Thermal imager
testo 885
Thermography is a visualization process which makes infrared radiation
visible. This allows a thermal image to present the heat distribution on
the surfaces of electrical and mechanical components. Thanks to the
SuperResolution technology, high resolution thermal imagers from Testo
provide a considerably better image quality than conventional instru-
ments. This new technology achieves four times more measurement
values and a 1.6 times higher geometric resolution. Thanks to this, the
thermal image shows considerably more details and guarantees greater
security in thermographic measurements.
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12. Product overview
Quality is measurable.
Take a look at the Testo world of measurement. Here is a small selection for the field of
energy and emission.
Smoke count measuring Flue gas analyzer
instrument with memory for 500,000 readings
with infrared interface
testo 330-2 LL V2010
testo 308
The main advantages of the testo
The testo 308 is designed for easy 330-2 LL V2010 are its high-reso-
electronic smoke count measure- lution display for the graphic
ment. The measuring instrment is presentation of the measurement
especially user-friendly due to the data, Long-Life sensors, space for
simple menu structure and the 3 gas sensors and extended
ergonomic handle. measurement menus, such as gas
line tests, solid fuel measurement
– for professionl analysis of heat-
ing systems.
Smoke O2 CO 2 CO/H2 NO °C hPa
no.
Measurement Solutions
Flue gas analyzer Flue gas analyzer
The special-class introductory in compact design
instrument
testo 340
testo 327-2
The testo 340 is the ideal flue gas
The testo 327-2 is the introduc- analyzer for emission checks and
tory measuring instrument for pro- for monitoring thermal processes
fessional flue gas analysis, and It can be fitted with up to 4 gas
has space for 2 gas sensors. It sensors by the user.
measures combustive resistance,
°C, O2, CO2, CO, flue draught,
differential temperature and
differential pressure.
O2 CO COlow NO
O2 CO2 CO hPa °C NOlow NO 2 SO 2
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13. Thermal imager
Flue gas analyzer
with a large rotatable,
with removable control unit
fold-out display
testo 350
testo 876
Professional flue gas analyzer for
With the large rotatable fold-out
long-term emission measure-
display of the thermal imager
ments with integrated gas prepa-
testo 876, you always have the
ration and retrofittable with up to
right image section in view, and
6 gas sensors. Application-
can thus test materials and compo-
specific menu structure guaran-
nents reliably and non-intrusively.
tees easy operation.
The telephoto lens function and
many useful analysis options offer
you even more possibilities when
carrying out thermographic
measurements.
O2 CO COlow NO NOlow
NO 2 SO 2 CO 2 H 2S CxHy °C
for Energy and Emission
Reference flue gas analyzer Thermal imager
for industrial exhaust gases in ergonomic camcorder design
testo 360-3 testo 885
The testo 360-3 is a suitability- Thanks to the high-resolution
tested flue gas analyzer according detector in combination with the
to TA Air, 13. and 17. BImSchV, SuperResolution technology, an
and equippable with up to 7 gas excellent image quality is
sensors. The measurement accu- achieved (640 x 480 pixels). The
racy is comaparable with station- thermal sensitivity of 30 mK de-
ary measurement technology. tects even the smallest tempera-
ture differences.
O2 CO NO NO 2
SO 2 CO 2 CxHy %H2O °C
More products at www.testo.com 13
14. We are Testo
The essence
of precision.
Made in Germany –
on the job for you worldwide.
The requirements for practical measurement solutions are
becoming increasingly more complex and customized. At
Testo we have made it our business to recognize these
customer requirements in industry and trade, and to translate
them permanently into new technologies. We carry out our
own intensive research, and for decades have been at the
cutting edge of the market. Real innovations in sensor
systems as well as advances made in microelectronics,
measurement data storage or communication with other
media such as PCs and portable terminals benefit all Testo Certified reliability
customers. Quality assurance allows no leeway. Testo Industrial Services
offers certified calibration according to all valid guidelines,
Competent service as well as the qualification and validation of portable and
Testo offers professional and reliable consultation for all stationary measurement technology. The calibrations take
questions pertaining to measuring technology. We provide place in Testo’s own accredited high-tech laboratories at
users quick assistance also after the purchase is made – our facility, or directly on site at the customer’s business.
worldwide.
Research and Development
Testo invests roughly 10 percent of turnover in Research
and Development annually. Staff from many different disci-
plines such as physics, chemistry, biology, electrotechnol-
ogy and process technology conduct applied research in
sensor and measurement technology. Testo maintains inter-
national cooperation with universities and
research institutes, and is represented in a number of commit-
tees which are concerned with innovative measurement
technology for various fields.
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15. Worldwide presence
Climate protection, energy efficiency, legislation and guide-
lines play a global role, and Testo always provides you with
expert support. For us, what counts is being close to the
customer and supporting him on site. We achieve this with
31 subsidiaries worldwide and over 80 distribution partners.
Testo is represented all over the world with more than
2300 employees.
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16. Our customers worldwide rely on Testo’s 50 years of experience and quality.
Subject to change without notice.
0981 1074/msp/Q/05.2012
www.testo.com
