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Power Measurement and Analysis
of Switched-Mode Power Supplies
Stephen Murphy
Senior Applications Engineer
Agenda
 AC Input
 Power quality measurements
 Harmonics and compliance
 Efficiency
 Switching Transistor
 Losses
 Safe operating area
 Measurement challenges
 Transformer
 B-H curve
 Dynamic Control Loop
 Step load and start up behavior
 Output
 Ripple
 Power Rail Integrity
 Best Probing Practices
AC Input – Line Power and Harmonics
AC In + + DC Out
PWM
Controller
Feedback
Line Voltage
Line Power
Line Current
RMS line voltage, RMS line current,
real power, apparent power, power
factor and crest factor
Line Harmonic Analysis
Line harmonics
can be measured
against
compliance
standards like
EN 61000-3-2
Three-Phase Power Analysis
 MDA800 Series Motor Drive Analyzer displays the mean power
values of the acquisition, or gated dynamic power measurements
3-Phase Power Measurements - “Static” and “Dynamic”
 User-Configurable “Numerics” Results Table
 Selection of Rows and Columns Populates the Results Table
 Probe Line-Line (L-L) and Display Results in Line-Neutral (L-N)
 Using L-L to L-N conversion
Power supply efficiency measurement
AC In + + DC Out
PWM
Controller
Feedback
Switched-Mode Power Supply
DC AC
The measurements we will talk about here are useful for any
inverter based power conversion device
Power Conversion – Switching Device Characterization
Power conversion involves use of fast power electronics
semiconductor devices to convert power efficiently. These
devices are utilized in many different products and industries.
Switched-Mode Power Measurements – Single-Phase
Energy Loss
Loss displayed in Joules
Power Loss
Loss displayed in Watts
Power = Energy / Time
Conduction Loss Measurement Challenge
Although the peak to
peak waveform may be
hundreds of volts, during
the conduction stage the
voltage is close to zero.
Measuring the conduction
loss or dynamic on
resistance is a challenge
due to the limited
dynamic range of the
oscilloscope
Differential
Probe
Differential
Amplifier
Differential probe
response is very slow
to stabilize, and never
reaches the correct
saturation voltage level
Differential amplifier
response rapidly
stabilizes and reaches
the correct saturation
voltage level
Solution 1: Overdriving the Signal
Teledyne LeCroy DA1855A Differential Amplifier
 CMRR 100,000:1
 Overdrive recovery – 400 V
to 100 mV <100 ns
Precision Offset Generator
0.5%
DA1855A
Differential
Amplifier
Differential
Amplifier connected
to oscilloscope
Solution 2: Use High Definition Oscilloscope
 12-Bit Capture  8-Bit Capture
Solultion 3: Use HDO with High Accuracy Probes
 12-Bit Capture, Standard Probe 12-Bit Capture, 1% accuracy Probe
High Accuracy Differential Voltage and Current Probes
CP030A and CP031A HVD3102 and HVD3106
• New voltage and current probes to match the accuracy of HDO scopes
• New high voltage differential probes offer high accuracy and high CMRR.
• New current probes offer high accuracy and low noise.
Rds On Resistance Measurement
Excellent
overdrive recovery
of DA1855A
combined with
high resolution of
HDO provides
most accurate
measurement
Eliminating Sources of Error – DC Offsets, Deskew
 Before making detailed device loss measurements, fine adjust to
eliminate DC offset errors and scope probe propagation delay
differences
Two Ways to Fine Adjust Current Probe DC Offset
 During Off-state,
utilize Math
integral function
and adjust for
zero slope
 Utilize Power
Analyzer’s
automatic
calculation of
Off-State
Losses and fine
adjust to zero
Deskewing Voltage and Current Probes
Use a deskew calibration
source, with V and I
coincident edges, to
remove propagation delay
differences between
voltage and current
probes Line up the knee of the
curve to deskew for
power measurement
Sources of Error – Skew Between Voltage and Current Probes
 Timing skew between
voltage and current
probes results in
measurement error
 Device turn-off
transition loss, V x I, is
properly measured at
7.88 nJ of energy
versus 13.43 nJ
without proper deskew
Safe Operating Area Mask Testing
High-Side Gate Capture
 Probe Requirements:
 Isolation from power rail
 Low tip capacitance
 High input impedance
 High CMRR
 Low lead inductance
 Low attenuation
AC In + + DC Out
PWM
Controller
Feedback
Switched-Mode Power Supply
The transformer provides isolation between the power supply
input and output
B-H Curve shows the hysteresis loop for
the magnetic material in inductors and
transformers
Coil Characteristics Input:
• # of windings
• Cross sectional area
• Magnetic path length
Cursor are used to measure magnetic field
strength, H, and magnetic flux density, B
• H is calculated from the current, # windings
and magnetic path length
• B is calculated as the integral of the
voltage across the coil
Parameter math is utilized for calculation of
the magnetic permeability of the material
• B and H constants are individually entered
and the resulting parameter is calculated
as B/H
𝐻𝐻 =
𝑛𝑛𝑛𝑛
𝑙𝑙
Voltage
Current
B= ∫ 𝑉𝑉(𝑡𝑡)𝑑𝑑𝑑𝑑
Control Loop Measurements
AC In + + DC Out
PWM
Controller
Isolated
Feedback
2.001 ns
2.001 ns
Cycle 1
Period
2.004 ns
2.004 ns
Cycle 2
Period
1.991 ns
1.991 ns
Cycle 3
Period
2.001 ns
2.001 ns
Cycle 4
Period
1.999 ns
1.999 ns
Cycle 5
Period
1.995 ns
1.995 ns
Cycle 6
Period
2.008 ns
2.008 ns
Cycle 7
Period
1.986 ns
1.986 ns
Cycle 8
Period
2.001 ns
2.001 ns
Cycle 9
Period
Time
Period
Time
Voltage
Parameter Track can be used to determine power supply modulation
Load
disconnected
Pulse width begins to decrease
Track function
plots changing
pulse width
Settling time
Output Ripple Measurements
AC In + + DC Out
PWM
Controller
Isolated
Feedback
Power supply ripple measurement
Measurement Example – 2.9 MHz POL Switching Regulator
Ripple Contributes to Jitter on Clock
Power Delivery System for a Wireless Router
Switched-mode
AC-DC power
supply
DC-DC
converter
Power delivery
network
11/1/2016 40
Acquiring DC Power/Voltage Rails
What is Required?
 High Offset
 HDOs have high levels of offset built-into the
oscilloscope
 +/-1.6V (1mV to 4.95mV/div)
 DC Coupling
 AC Coupling not available on high BW 50 Ω
scope inputs
 AC Coupling reduces lower frequencies of
interest
 1:1 Attenuation
 Probes with attenuation help with wider
offset range but increased scope
amplification can cause increased noise and
lower fidelity
 Workarounds like using oscilloscope offset
with a 50Ω 1x coaxial connection and
DC1MΩ scope termination results in limited
bandwidth, reflections due to impedance
mismatch, and potential impedance circuit
loading
1.8Vdc signal at 1
V/div with 0V offset
1.8Vdc signal at 5mV/div
with 1.8V offset
11/1/2016 41
PMIC Transient Rail Response Testing
Acquiring and Viewing the Transient Response
 Load is increased from ~0 to 20
Amps and the corresponding
DC Rail voltage is monitored to
ensure it is stable
 Usually a narrow tolerance
band, e.g. +/-20mVp-p on a
1.0Vdc bus.
 Overshoot, droop, noise, etc.
are also important to
understand
7 mV/div gain
setting with 1Vdc
offset
11/1/2016 42
DC Rail
Curren
t
20A
No-load (near 0A)
DC Rail
Voltage
Mean DC =
999.67mV
Mean DC = 1003mV
PMIC Transient Rail Response Testing, cont’d
Measuring the Transient Response
 Measurement Parameters with Gates
can be used to measure VdcRAIL
before and after load.
 999.67 mV before
 1003.00 mV after
 Measure Parameter can be used to
measure step load change
 20.436 A
 Zooms and measurement parameters
can be used to understand high-
frequency behaviors
 Z1 = VMIN at step (967.70 mV)
 Z5 = VMAX before step (1012.21 mV)
 Z7 = VMAX after step (1016.38 mV)
 Measure “Detailed Help Markers”
explain measurements
11/1/2016 43
DC Rail
Curren
t
DC Rail
Voltage
Mean DC = 999.67mV
Mean DC = 1003mV
12-bit
Resolutio
n
PMIC Transient Rail Response Testing
Understanding the Transient Response of a Load Release
 Monitored input signals included
 Simple DC Rails
 4 total (700mV, 900mV, 1.2V,
1.5V)
 Multi-phase DC Rail (1.0V)
 12V supply Rail
 Load Current (20A to 0A)
 PWM Clock
 8 Channels at 12-bits and 1 GHz
(HDO8108) is used
 Validating or finding issues can
be reached through this view
11/1/2016 44
PWM Clock
Frequency
900mV rail
700mV rail
1.5V rail
1.2V rail
1.0V multi-phase rail
12V input supply
Load current
Important Voltage Probe Specifications
 Bandwidth
 Voltage Dynamic Range
 Single-ended and differential
 Common-mode voltage, differential-mode voltage
 Voltage Offset Capability
 HV Isolation
 Probe Loading (Resistive, Capacitive, Inductive)
 Attenuation
 Common Mode Rejection Ratio (CMRR)
Types of Voltage Probes Commonly Used in Power Electronics
 Low Voltage
1. Passive, Single-ended
2. Active, Single-ended “FET”
3. Active, Single-ended “Rail”
4. Active Differential
 High Voltage
5. Passive, Single-ended
6. Active, Single-ended (fiber-
optic isolated)
7. Active, Differential
8. Active, Differential Amplifier
with matched probe pair
1 2 4
5 6
7 8
3
Available from Teledyne LeCroy - Power Software Options
 Single-Phase Power Analysis - Tools for easy oscilloscope
setups:
 Device Analysis – Switching and Conduction Losses, B-H, Rds(on)
and dv/dt
 Control Loop Analysis
 Line Power Analysis – power quality, line harmonics (EN 6100-3-2)
 Power Supply Performance
 Reducing Probe Errors
 Three-Phase Power Analysis
 Motor Drive
 Integrated motor mechanical
 speed, torque, position, control
 Power Quality and harmonics
 Power Management and Power Sequencing
 Power Rail Integrity
11/30/2016Company Confidential 47
Teledyne LeCroy HDO8000 Series Oscilloscope
The platform upon which our Motor Drive Analyzer is based
 8 analog input channels
 16 digital logic inputs optional
 12-bit HD4096 High Definition
Technology
 “16x closer to perfect”
 Up to 1 GHz
 At up to 2.5 GS/s on all channels
 Up to 250 Mpts/Ch acquisition
memory
 25 seconds of capture at 10 MS/s
HD4096 12-bit technology is being
deployed into 8 channels to meet the
needs of fast growing applications
HDO8000 General-purpose Embedded Test Capability
 Mixed-signal (MSO) option
 16ch, 250 MHz clock rate
 Serial Trigger/Decode
 19 different low-speed serial
trigger/decode solutions available
 Probing
 ProBus compatible – supports
over 30 different Teledyne LeCroy
probes
 Active/passive
 High voltage differential
(1000Vrms)
 Current
 Differential amplifiers
 Connect up to 8 current probes at
one time
Teledyne LeCroy Has Your Complete Solution
High Definition Oscilloscopes
 HDO8108
 8ch, 12-bit, 1 GHz
 MSO option
 Up to 250 Mpts/Ch
 Power Management, Power
Sequencing, Power Integrity
 HDO9404
 4ch, 10-bit, 4 GHz
 40 GS/s
 MSO model
 Power Integrity
11/1/2016 50
Any Questions?
Thank You for Your Attention!

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Measure and Analyze Switched-Mode Power Supplies

  • 1. Power Measurement and Analysis of Switched-Mode Power Supplies Stephen Murphy Senior Applications Engineer
  • 2. Agenda  AC Input  Power quality measurements  Harmonics and compliance  Efficiency  Switching Transistor  Losses  Safe operating area  Measurement challenges  Transformer  B-H curve  Dynamic Control Loop  Step load and start up behavior  Output  Ripple  Power Rail Integrity  Best Probing Practices
  • 3. AC Input – Line Power and Harmonics AC In + + DC Out PWM Controller Feedback
  • 4. Line Voltage Line Power Line Current RMS line voltage, RMS line current, real power, apparent power, power factor and crest factor
  • 5. Line Harmonic Analysis Line harmonics can be measured against compliance standards like EN 61000-3-2
  • 6.
  • 7. Three-Phase Power Analysis  MDA800 Series Motor Drive Analyzer displays the mean power values of the acquisition, or gated dynamic power measurements
  • 8. 3-Phase Power Measurements - “Static” and “Dynamic”  User-Configurable “Numerics” Results Table  Selection of Rows and Columns Populates the Results Table  Probe Line-Line (L-L) and Display Results in Line-Neutral (L-N)  Using L-L to L-N conversion
  • 10. AC In + + DC Out PWM Controller Feedback Switched-Mode Power Supply DC AC The measurements we will talk about here are useful for any inverter based power conversion device
  • 11. Power Conversion – Switching Device Characterization Power conversion involves use of fast power electronics semiconductor devices to convert power efficiently. These devices are utilized in many different products and industries.
  • 14. Power Loss Loss displayed in Watts Power = Energy / Time
  • 15. Conduction Loss Measurement Challenge Although the peak to peak waveform may be hundreds of volts, during the conduction stage the voltage is close to zero. Measuring the conduction loss or dynamic on resistance is a challenge due to the limited dynamic range of the oscilloscope
  • 16. Differential Probe Differential Amplifier Differential probe response is very slow to stabilize, and never reaches the correct saturation voltage level Differential amplifier response rapidly stabilizes and reaches the correct saturation voltage level Solution 1: Overdriving the Signal
  • 17. Teledyne LeCroy DA1855A Differential Amplifier  CMRR 100,000:1  Overdrive recovery – 400 V to 100 mV <100 ns Precision Offset Generator 0.5% DA1855A Differential Amplifier Differential Amplifier connected to oscilloscope
  • 18. Solution 2: Use High Definition Oscilloscope  12-Bit Capture  8-Bit Capture
  • 19. Solultion 3: Use HDO with High Accuracy Probes  12-Bit Capture, Standard Probe 12-Bit Capture, 1% accuracy Probe
  • 20. High Accuracy Differential Voltage and Current Probes CP030A and CP031A HVD3102 and HVD3106 • New voltage and current probes to match the accuracy of HDO scopes • New high voltage differential probes offer high accuracy and high CMRR. • New current probes offer high accuracy and low noise.
  • 21. Rds On Resistance Measurement Excellent overdrive recovery of DA1855A combined with high resolution of HDO provides most accurate measurement
  • 22. Eliminating Sources of Error – DC Offsets, Deskew  Before making detailed device loss measurements, fine adjust to eliminate DC offset errors and scope probe propagation delay differences
  • 23. Two Ways to Fine Adjust Current Probe DC Offset  During Off-state, utilize Math integral function and adjust for zero slope  Utilize Power Analyzer’s automatic calculation of Off-State Losses and fine adjust to zero
  • 24. Deskewing Voltage and Current Probes Use a deskew calibration source, with V and I coincident edges, to remove propagation delay differences between voltage and current probes Line up the knee of the curve to deskew for power measurement
  • 25. Sources of Error – Skew Between Voltage and Current Probes  Timing skew between voltage and current probes results in measurement error  Device turn-off transition loss, V x I, is properly measured at 7.88 nJ of energy versus 13.43 nJ without proper deskew
  • 26. Safe Operating Area Mask Testing
  • 27. High-Side Gate Capture  Probe Requirements:  Isolation from power rail  Low tip capacitance  High input impedance  High CMRR  Low lead inductance  Low attenuation
  • 28. AC In + + DC Out PWM Controller Feedback Switched-Mode Power Supply The transformer provides isolation between the power supply input and output
  • 29. B-H Curve shows the hysteresis loop for the magnetic material in inductors and transformers Coil Characteristics Input: • # of windings • Cross sectional area • Magnetic path length Cursor are used to measure magnetic field strength, H, and magnetic flux density, B • H is calculated from the current, # windings and magnetic path length • B is calculated as the integral of the voltage across the coil Parameter math is utilized for calculation of the magnetic permeability of the material • B and H constants are individually entered and the resulting parameter is calculated as B/H 𝐻𝐻 = 𝑛𝑛𝑛𝑛 𝑙𝑙 Voltage Current B= ∫ 𝑉𝑉(𝑡𝑡)𝑑𝑑𝑑𝑑
  • 30. Control Loop Measurements AC In + + DC Out PWM Controller Isolated Feedback
  • 31.
  • 32. 2.001 ns 2.001 ns Cycle 1 Period 2.004 ns 2.004 ns Cycle 2 Period 1.991 ns 1.991 ns Cycle 3 Period 2.001 ns 2.001 ns Cycle 4 Period 1.999 ns 1.999 ns Cycle 5 Period 1.995 ns 1.995 ns Cycle 6 Period 2.008 ns 2.008 ns Cycle 7 Period 1.986 ns 1.986 ns Cycle 8 Period 2.001 ns 2.001 ns Cycle 9 Period Time Period Time Voltage Parameter Track can be used to determine power supply modulation
  • 33. Load disconnected Pulse width begins to decrease Track function plots changing pulse width Settling time
  • 34.
  • 35.
  • 36. Output Ripple Measurements AC In + + DC Out PWM Controller Isolated Feedback
  • 37. Power supply ripple measurement
  • 38. Measurement Example – 2.9 MHz POL Switching Regulator
  • 39. Ripple Contributes to Jitter on Clock
  • 40. Power Delivery System for a Wireless Router Switched-mode AC-DC power supply DC-DC converter Power delivery network 11/1/2016 40
  • 41. Acquiring DC Power/Voltage Rails What is Required?  High Offset  HDOs have high levels of offset built-into the oscilloscope  +/-1.6V (1mV to 4.95mV/div)  DC Coupling  AC Coupling not available on high BW 50 Ω scope inputs  AC Coupling reduces lower frequencies of interest  1:1 Attenuation  Probes with attenuation help with wider offset range but increased scope amplification can cause increased noise and lower fidelity  Workarounds like using oscilloscope offset with a 50Ω 1x coaxial connection and DC1MΩ scope termination results in limited bandwidth, reflections due to impedance mismatch, and potential impedance circuit loading 1.8Vdc signal at 1 V/div with 0V offset 1.8Vdc signal at 5mV/div with 1.8V offset 11/1/2016 41
  • 42. PMIC Transient Rail Response Testing Acquiring and Viewing the Transient Response  Load is increased from ~0 to 20 Amps and the corresponding DC Rail voltage is monitored to ensure it is stable  Usually a narrow tolerance band, e.g. +/-20mVp-p on a 1.0Vdc bus.  Overshoot, droop, noise, etc. are also important to understand 7 mV/div gain setting with 1Vdc offset 11/1/2016 42 DC Rail Curren t 20A No-load (near 0A) DC Rail Voltage Mean DC = 999.67mV Mean DC = 1003mV
  • 43. PMIC Transient Rail Response Testing, cont’d Measuring the Transient Response  Measurement Parameters with Gates can be used to measure VdcRAIL before and after load.  999.67 mV before  1003.00 mV after  Measure Parameter can be used to measure step load change  20.436 A  Zooms and measurement parameters can be used to understand high- frequency behaviors  Z1 = VMIN at step (967.70 mV)  Z5 = VMAX before step (1012.21 mV)  Z7 = VMAX after step (1016.38 mV)  Measure “Detailed Help Markers” explain measurements 11/1/2016 43 DC Rail Curren t DC Rail Voltage Mean DC = 999.67mV Mean DC = 1003mV 12-bit Resolutio n
  • 44. PMIC Transient Rail Response Testing Understanding the Transient Response of a Load Release  Monitored input signals included  Simple DC Rails  4 total (700mV, 900mV, 1.2V, 1.5V)  Multi-phase DC Rail (1.0V)  12V supply Rail  Load Current (20A to 0A)  PWM Clock  8 Channels at 12-bits and 1 GHz (HDO8108) is used  Validating or finding issues can be reached through this view 11/1/2016 44 PWM Clock Frequency 900mV rail 700mV rail 1.5V rail 1.2V rail 1.0V multi-phase rail 12V input supply Load current
  • 45. Important Voltage Probe Specifications  Bandwidth  Voltage Dynamic Range  Single-ended and differential  Common-mode voltage, differential-mode voltage  Voltage Offset Capability  HV Isolation  Probe Loading (Resistive, Capacitive, Inductive)  Attenuation  Common Mode Rejection Ratio (CMRR)
  • 46. Types of Voltage Probes Commonly Used in Power Electronics  Low Voltage 1. Passive, Single-ended 2. Active, Single-ended “FET” 3. Active, Single-ended “Rail” 4. Active Differential  High Voltage 5. Passive, Single-ended 6. Active, Single-ended (fiber- optic isolated) 7. Active, Differential 8. Active, Differential Amplifier with matched probe pair 1 2 4 5 6 7 8 3
  • 47. Available from Teledyne LeCroy - Power Software Options  Single-Phase Power Analysis - Tools for easy oscilloscope setups:  Device Analysis – Switching and Conduction Losses, B-H, Rds(on) and dv/dt  Control Loop Analysis  Line Power Analysis – power quality, line harmonics (EN 6100-3-2)  Power Supply Performance  Reducing Probe Errors  Three-Phase Power Analysis  Motor Drive  Integrated motor mechanical  speed, torque, position, control  Power Quality and harmonics  Power Management and Power Sequencing  Power Rail Integrity 11/30/2016Company Confidential 47
  • 48. Teledyne LeCroy HDO8000 Series Oscilloscope The platform upon which our Motor Drive Analyzer is based  8 analog input channels  16 digital logic inputs optional  12-bit HD4096 High Definition Technology  “16x closer to perfect”  Up to 1 GHz  At up to 2.5 GS/s on all channels  Up to 250 Mpts/Ch acquisition memory  25 seconds of capture at 10 MS/s HD4096 12-bit technology is being deployed into 8 channels to meet the needs of fast growing applications
  • 49. HDO8000 General-purpose Embedded Test Capability  Mixed-signal (MSO) option  16ch, 250 MHz clock rate  Serial Trigger/Decode  19 different low-speed serial trigger/decode solutions available  Probing  ProBus compatible – supports over 30 different Teledyne LeCroy probes  Active/passive  High voltage differential (1000Vrms)  Current  Differential amplifiers  Connect up to 8 current probes at one time
  • 50. Teledyne LeCroy Has Your Complete Solution High Definition Oscilloscopes  HDO8108  8ch, 12-bit, 1 GHz  MSO option  Up to 250 Mpts/Ch  Power Management, Power Sequencing, Power Integrity  HDO9404  4ch, 10-bit, 4 GHz  40 GS/s  MSO model  Power Integrity 11/1/2016 50
  • 51. Any Questions? Thank You for Your Attention!