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PERFORATED BASKET
CENTRIFUGE
PERFORATED BASKET CENTRIFUGE
• Two types:-
✓Under driven
✓Over driven
• Under driven PBC:-
In this centrifuge a basket is mounted above a
driving shaft. Such arrangement is described as
under driven
PERFORATED BASKET CENTRIFUGE
• Over driven PBC:-
If the basket is suspended from a shaft .it is
described as over driven
PERFORATED BASKET CENTRIFUGE
UNDER DRIVEN PERFORATED BASKET
CENTRIFUGE
Principle:-
• It is a filtration centrifuge
• The basket contains a perforated side wall
• The separation based on the difference in
densities of solid and liquid phases
PERFORATED BASKET CENTRIFUGE
• During centrifugation, the liquid phase passes
through the perforated wall, while solid phase
is retained in the bowl
• The solid is removed by using a blade
PERFORATED BASKET CENTRIFUGE
PERFORATED BASKET CENTRIFUGE
Construction:-
• It consists of a basket, made of steel,(some times
covered with vulcanite or lead) or copper or
monel (it should be corrosion resistant material)
• The basket may have
0.90 metre diameter
0.085 metre cube capacity
PERFORATED BASKET CENTRIFUGE
• The diameter of the perforation should be
selected based on the size of crystal to be
separated
• If the size of the perforation is bigger than the
size of the particles to be separated. In such
cases filter cloth employed
PERFORATED BASKET CENTRIFUGE
• The basket is suspended on a vertical shaft
• Basket is driven by a motor using suitable
power systems such as belt pulleys, water
turbines and electric motors
PERFORATED BASKET CENTRIFUGE
• The basket may require
❖ 5 kilowatt power for starting
❖ 2 kilowatt power for running
A casing provided to collect the filtrate and
discharges it at the outlet
PERFORATED BASKET CENTRIFUGE
Working
• The material placed in the basket when the
basket is stationary
• The amount of materials placed should be
optimum otherwise the load will induce great
strain on the basket
PERFORATED BASKET CENTRIFUGE
• Power applied to rotate the basket
• The basket runs at 1000 RPM
• The power required for running is small
compared to the power required for starting
and bringing it to the full speed
PERFORATED BASKET CENTRIFUGE
• During centrifugation, the liquid passes
through the perforated wall, while solid phase
retains in the basket
• Liquid leaves the basket and is collected at the
outlet
PERFORATED BASKET CENTRIFUGE
• The cake is spun to dry as much as possible
• After a definite period of time the power is
turned off
• The basket is brought to rest
• The solid cake is cut using a blade and then
unloaded manually
PERFORATED BASKET CENTRIFUGE
Uses:-
Used for separating crystalline drugs from mother
liquor
e.g., aspirin
If mother liquor completely removed, free flowing
products obtained
PERFORATED BASKET CENTRIFUGE
Used to remove unwanted solids from a liquid
e.g., precipitated proteins are removed from
insulin
Sugar crystals are separated using perforated
basket centrifuge
PERFORATED BASKET CENTRIFUGE
Advantages:-
• Centrifuge is very compact and it occupies
very little floor space
• Slurries containing high proportion of solids
can be handled
• Materials having paste like consistency can
also separated
PERFORATED BASKET CENTRIFUGE
• The final products contain low moisture
content
• The process is rapid
• The cake containing dissolved solids can be
separated
PERFORATED BASKET CENTRIFUGE
Disadvantages :-
• The entire cycle is complicated resulting in
considerable labour costs
• Batch process
• Wear and tear of the equipment
• Solids may form hard cake, difficult to remove
THANK YOU

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CENTRIFUGATION EQUIPMENT, PERFORATED BASKET CENTRIFUGE

  • 2. PERFORATED BASKET CENTRIFUGE • Two types:- ✓Under driven ✓Over driven • Under driven PBC:- In this centrifuge a basket is mounted above a driving shaft. Such arrangement is described as under driven
  • 3. PERFORATED BASKET CENTRIFUGE • Over driven PBC:- If the basket is suspended from a shaft .it is described as over driven
  • 4. PERFORATED BASKET CENTRIFUGE UNDER DRIVEN PERFORATED BASKET CENTRIFUGE Principle:- • It is a filtration centrifuge • The basket contains a perforated side wall • The separation based on the difference in densities of solid and liquid phases
  • 5. PERFORATED BASKET CENTRIFUGE • During centrifugation, the liquid phase passes through the perforated wall, while solid phase is retained in the bowl • The solid is removed by using a blade
  • 7. PERFORATED BASKET CENTRIFUGE Construction:- • It consists of a basket, made of steel,(some times covered with vulcanite or lead) or copper or monel (it should be corrosion resistant material) • The basket may have 0.90 metre diameter 0.085 metre cube capacity
  • 8. PERFORATED BASKET CENTRIFUGE • The diameter of the perforation should be selected based on the size of crystal to be separated • If the size of the perforation is bigger than the size of the particles to be separated. In such cases filter cloth employed
  • 9. PERFORATED BASKET CENTRIFUGE • The basket is suspended on a vertical shaft • Basket is driven by a motor using suitable power systems such as belt pulleys, water turbines and electric motors
  • 10. PERFORATED BASKET CENTRIFUGE • The basket may require ❖ 5 kilowatt power for starting ❖ 2 kilowatt power for running A casing provided to collect the filtrate and discharges it at the outlet
  • 11. PERFORATED BASKET CENTRIFUGE Working • The material placed in the basket when the basket is stationary • The amount of materials placed should be optimum otherwise the load will induce great strain on the basket
  • 12. PERFORATED BASKET CENTRIFUGE • Power applied to rotate the basket • The basket runs at 1000 RPM • The power required for running is small compared to the power required for starting and bringing it to the full speed
  • 13. PERFORATED BASKET CENTRIFUGE • During centrifugation, the liquid passes through the perforated wall, while solid phase retains in the basket • Liquid leaves the basket and is collected at the outlet
  • 14. PERFORATED BASKET CENTRIFUGE • The cake is spun to dry as much as possible • After a definite period of time the power is turned off • The basket is brought to rest • The solid cake is cut using a blade and then unloaded manually
  • 15. PERFORATED BASKET CENTRIFUGE Uses:- Used for separating crystalline drugs from mother liquor e.g., aspirin If mother liquor completely removed, free flowing products obtained
  • 16. PERFORATED BASKET CENTRIFUGE Used to remove unwanted solids from a liquid e.g., precipitated proteins are removed from insulin Sugar crystals are separated using perforated basket centrifuge
  • 17. PERFORATED BASKET CENTRIFUGE Advantages:- • Centrifuge is very compact and it occupies very little floor space • Slurries containing high proportion of solids can be handled • Materials having paste like consistency can also separated
  • 18. PERFORATED BASKET CENTRIFUGE • The final products contain low moisture content • The process is rapid • The cake containing dissolved solids can be separated
  • 19. PERFORATED BASKET CENTRIFUGE Disadvantages :- • The entire cycle is complicated resulting in considerable labour costs • Batch process • Wear and tear of the equipment • Solids may form hard cake, difficult to remove