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International Journal of Trend in Scientific Research and Development (IJTSRD)
Volume: 3 | Issue: 3 | Mar-Apr 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 - 6470
@ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 462
A Need for Sesame Thresher
Er. B. Kailashkumar
M.Tech, (Farm Machinery and Power), Agricultural Engineering College and Research Institute,
Tamil Nadu Agricultural University, Kumulur, Tamil Nadu, India
How to cite this paper:
Er. B. Kailashkumar
"A Need for Sesame
Thresher" Published
in International
Journal of Trend in
Scientific Research
and Development
(ijtsrd), ISSN: 2456-
6470, Volume-3 | Issue-3, April 2019,
pp.462-464, URL:
http://www.ijtsrd.com/papers/ijtsrd22
862.pdf
Copyright © 2019 by author(s) and
International
Journal of Trend in
Scientific Research
and Development Journal. This is an
Open Access article distributed under
the terms of the Creative Commons
Attribution License (CC BY 4.0)
(http://creativecommons.org/licenses/
by/4.0)
ABSTRACT
Sesame (Sesamum indicum L.) crop is grown in allseasons of theyear and beinga
short duration crop, fits well into various cropping systems. The international
market of sesame is on the rise due to high demand and various uses. It was
reported that there is about 5 to 10 percent loss from the time of harvest to
cleaning and storing. The losses notice dare mainly contributed to non-uniform
maturity and improper threshing operation (Status paper on oil seeds, 2014).
One of the measures to avoid post-harvest losses is timely harvesting with
proper method and adoption of modern mechanical methods of threshing and
winnowing.
Keywords: Sesame, capsule, oil, thresher
INTRODUCTION
Sesame (Sesamum indicum L.) is the oldest indigenous oilseed crop, with longest
history of cultivation in India. Sesameorgingellyis commonlyknown as til(Hindi,
Punjabi, Assamese, Bengali, Marathi), tal (Gujarati), nuvvulu, manchi nuvvulu
(Telugu), ellu (Tamil, Malayalam, Kannada), tila/pitratarpana (Sanskrit) andrasi
(Odia) in different parts of India. Sesame is considered to have both nutritional
and medicinal values. The seeds are used either decorticated or whole in sweets
such as sesame bars and halva, in baked products, or milled to get high-grade
edible oil or tahini, an oily paste (Bedigian, 2004).
Sesame grain provides excellent food, nutrition, health care,
edible oil and biomedicine. Thegrain is richsourceof linoleic
acid, vitamins E, A, B1, B2 and niacin and minerals including
calcium and phosphorus. The grains are used in the
preparation of baby foods considered as the best substitute
for mother’s milk to compensate the breast-feeding. Sesame
is called as the Queen of oils. Sesame oil is used in
manufacturing of soaps, cosmetics, perfumes, insecticides
and pharmaceutical products. Sesame cake is by-product of
the oil milling industry and valued as livestock feed because
of its high methane content. Sesame seeds contain 50-60 %
oil and 19-25 % protein with antioxidants lignans such as
sesamolin and sesamin, which prevent rancidity and give
sesame oil a long shelf life. The lignin contents have useful
physiological effects in human and animal health. The oil
with 85 per cent unsaturated fatty acids, is highlystable and
has reducing effect on cholesterol and prevents coronary
heart diseases.
Sesame cultivation scenario in India and Tamil Nadu
Sesame is cultivated over an area of more than 7 million ha
in world with an annual production of 4 million tonnes and
yield of 535 kg ha-1 (Status paper on oil seeds, 2014). India,
Myanmar, Sudan, China are the major sesame growing
countries. India annually produces 7.378 lakh tonnes of
sesame from 19.67 lakh ha (Directorate of Economics and
Statistics, 2014). Tamil Nadu is the 6th largest producer of
sesame with production of 17179 tonnes from an area of
33181 ha with productivity of 518 kg ha-1 (Department of
Economics & Statistics, 2014). Thanjavur, Erode, Cuddalore,
Karur, Salem, Villupuram, Thiruvannamalai, Krishinagiri,
Ramanathapuram, Nagapattinam, Viruthunagarare some of
the major sesame growing districts of Tamil Nadu
(Directorate of Economics and Statistics, 2014). Sesame is
grown during four seasons viz., June - July, October -
November, January - February, April - May.
Sesame Crop
Sesame is an annual plant which, depending on the cultivar,
varies in height from 0.5 to 2 m; however, varieties that are
1.0 to 1.4 m high are more common. The capsules vary in
length from 2 to 7 cm long, they may be square or oblong
with a shorter or longer tapered apex (beak). They are
usually bi-carpellate or tetracarpellate, and in each carpel
there are two locules as shown in Fig.1. The number of
capsules per plant depends on the variety and the
environment.
IJTSRD22862
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 463
Fig. 1 Sesame Capsule
Existing practice of sesame threshing
Sesame grains are protected by a capsule which only bursts
when the grains are completely ripe. The dehiscence time
tends to vary, so farmers cut plants by hand and place them
together in an upright position to continue ripening until all
the capsules have opened. Since sesame is a small, flat grain
it is difficult to dry it after harvest because the small grain
makes movement of air around the atmosphere. Therefore,
the grains need to be harvested as dry as possibleandstored
at 6 per cent (d.b.) moisture or less. If the grain is too moist,
it can quickly heat up and become rancid.
The conventional method of sesame threshing includes
heaping of the harvested sesame stalks for curing for three
days, initial shaking of cured sesame stalks, subsequent
drying for one more day and shaking of stalks and manual
beating of sesame stalks to separate the remaining grains
from stalk.
The traditional method of sesame threshing often results in
some losses due to the grain being broken or buried in the
earth (FAO, 1995). This process is slow and energy
consuming. Often this local method of processing the crop
leads to low quality product, due to the presence of
impurities like stones, dust and chaff. Threshing and
separation of the grain from these impurities requires
modern technology that can be easily maintained and
repaired for effectively utilization.
Labour utilization pattern in sesame cultivation
The labour utilization pattern in sesamecultivation is shown
in Fig.2. It is seen that threshing accounts for 20 per cent of
the total labour requirement in sesame cultivation. The
major constraints in sesame cultivation is non-availabilityof
labour in time, especially during peak periods of harvesting
and threshing. Delayed harvesting and threshing results in
yield loss. Manual threshing results in higher cost of
cultivation.
Fig.2 Labour utilization pattern in sesame cultivation
It shows that threshing accounts for 20 per cent of the total
labour requirement in sesame cultivation. The major
constraints in sesame cultivationis non-availabilityof labour
in time, especially during peak periods of harvesting and
threshing. Delayed harvesting and threshing results in yield
loss. Manual threshing results in higher cost of cultivation.
Purpose of sesame thresher
Farmers face lot of production constraints which include
high cost of labour, non-availability of quality seeds etc.
Producers were not using improved technologies and high
yielding varieties. Due to uneven maturity of sesame
capsules, seasonality in production and poor post-harvest
practices, the post-harvest losses are reported to be high in
sub-standardized marketing system, thus reducing further
availability of sesame for consumption, value addition and
export. The traditional methods of threshing operations are
most time consuming, energy intensive, labour intensive,
drudgery prone and uneconomical (Naveen kumar et al.,
2013; Hussen Abagisaa et al., 2015 and Omale et al., 2015).
The development of mechanical threshers for this purpose
has clearly an edge over conventional methods and has
reduced the drudgery of work to a great extent (Singh et al.,
2015 and Kedar Patil et al., 2016). The use of these
stationery threshing machines is basedon thequickprocess,
level of performance, reduction of drudgery of
farmers/labours, improved quality of product andeconomy.
With existing socioeconomic condition of sesame cultivars,
the large capacity threshers are inappropriate and even the
small size thresher with large-scale sophistication are
difficult to be adopted (Singh et al., 2002). Worldwide
number of studies have been done for threshing of various
crops but a very few studies has been reported on sesame
threshing.
Sesame crop face lot of production as well as marketing
problems. The production constraints include high cost of
labour, non-availability of quality seeds and suitable
machines etc. Producers were not using improved
technologies and high yielding varieties. They also did not
adopt improved equipment’s and post-harvest technologies.
Similarly, the marketing constraints faced by the farmers
were undue price fluctuations, lack of storage yard etc.
International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470
@ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 464
In the present scenario, due to the gradual increase in
population, there is too much of demand in the farm sector
due to the scarcity of daily labours. The output from these
labours is less productive due to manual operations adopted
by them. Also heavy machines cannot be introduced due to
affordability and limited area of cultivation of sesame. Thus
understanding this need, it is very essential to bring in a
sesame thresher which is cost effective, compact and easy to
use for sesame cultivars. Therefore, the development of
sesame thresher is keenly felt.
References
[1] Abagisa, H., Tesfaye, T., & Befikadu, D. 2015.
Modification and Testing of Replaceable Drum Multi-
Crop Thresher. International Journal of Sciences: Basic
and Applied Research. (IJSBAR) Volume 23, No 1, pp
242-255.
[2] Naveen Kumar, D.B.,Kumar, Prasanna, Arun Kumar,H.S.,
Sandeep, T.N. and Sudhadevi, G. (2013). Efficiency of
mechanical thresher over traditional method of
threshing finger millet. Internat.J. Agric.Engg.,6 (1):
184-188.
[3] Omale, J.O., Onum, E. and Odeh, S.A. (2015). Design and
construction of Africanyam beanthresher.International
Journal of Current Research in Life Sciences .Vol. 4, No.
11, pp. 446-448.
[4] Patil K, Shamuvuel Pandit, Gajendra Pol, Sunil Kadam
and Avdhut Jadhav (2016), Design and Fabrication of
Corn Shelling and Threshing Machine. International
Journal of Innovative Research in Science, Engineering
and Technology. Vol. 5,Issue 7.
[5] Singh, K. P., Poddar, R. R., Agrawal, K. N., Hota, S., &
Singh, M. K. (2015). Development and evaluation of
multi millet thresher. Journal of Applied and Natural
Science, 7(2), 939–948.
[6] STATUS PAPER ON OILSEED CROPS (2014) Directorate
of Oilseeds Development, Government ofIndia,Ministry
of Agriculture & Farmers Welfare.

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A Need for Sesame Thresher

  • 1. International Journal of Trend in Scientific Research and Development (IJTSRD) Volume: 3 | Issue: 3 | Mar-Apr 2019 Available Online: www.ijtsrd.com e-ISSN: 2456 - 6470 @ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 462 A Need for Sesame Thresher Er. B. Kailashkumar M.Tech, (Farm Machinery and Power), Agricultural Engineering College and Research Institute, Tamil Nadu Agricultural University, Kumulur, Tamil Nadu, India How to cite this paper: Er. B. Kailashkumar "A Need for Sesame Thresher" Published in International Journal of Trend in Scientific Research and Development (ijtsrd), ISSN: 2456- 6470, Volume-3 | Issue-3, April 2019, pp.462-464, URL: http://www.ijtsrd.com/papers/ijtsrd22 862.pdf Copyright © 2019 by author(s) and International Journal of Trend in Scientific Research and Development Journal. This is an Open Access article distributed under the terms of the Creative Commons Attribution License (CC BY 4.0) (http://creativecommons.org/licenses/ by/4.0) ABSTRACT Sesame (Sesamum indicum L.) crop is grown in allseasons of theyear and beinga short duration crop, fits well into various cropping systems. The international market of sesame is on the rise due to high demand and various uses. It was reported that there is about 5 to 10 percent loss from the time of harvest to cleaning and storing. The losses notice dare mainly contributed to non-uniform maturity and improper threshing operation (Status paper on oil seeds, 2014). One of the measures to avoid post-harvest losses is timely harvesting with proper method and adoption of modern mechanical methods of threshing and winnowing. Keywords: Sesame, capsule, oil, thresher INTRODUCTION Sesame (Sesamum indicum L.) is the oldest indigenous oilseed crop, with longest history of cultivation in India. Sesameorgingellyis commonlyknown as til(Hindi, Punjabi, Assamese, Bengali, Marathi), tal (Gujarati), nuvvulu, manchi nuvvulu (Telugu), ellu (Tamil, Malayalam, Kannada), tila/pitratarpana (Sanskrit) andrasi (Odia) in different parts of India. Sesame is considered to have both nutritional and medicinal values. The seeds are used either decorticated or whole in sweets such as sesame bars and halva, in baked products, or milled to get high-grade edible oil or tahini, an oily paste (Bedigian, 2004). Sesame grain provides excellent food, nutrition, health care, edible oil and biomedicine. Thegrain is richsourceof linoleic acid, vitamins E, A, B1, B2 and niacin and minerals including calcium and phosphorus. The grains are used in the preparation of baby foods considered as the best substitute for mother’s milk to compensate the breast-feeding. Sesame is called as the Queen of oils. Sesame oil is used in manufacturing of soaps, cosmetics, perfumes, insecticides and pharmaceutical products. Sesame cake is by-product of the oil milling industry and valued as livestock feed because of its high methane content. Sesame seeds contain 50-60 % oil and 19-25 % protein with antioxidants lignans such as sesamolin and sesamin, which prevent rancidity and give sesame oil a long shelf life. The lignin contents have useful physiological effects in human and animal health. The oil with 85 per cent unsaturated fatty acids, is highlystable and has reducing effect on cholesterol and prevents coronary heart diseases. Sesame cultivation scenario in India and Tamil Nadu Sesame is cultivated over an area of more than 7 million ha in world with an annual production of 4 million tonnes and yield of 535 kg ha-1 (Status paper on oil seeds, 2014). India, Myanmar, Sudan, China are the major sesame growing countries. India annually produces 7.378 lakh tonnes of sesame from 19.67 lakh ha (Directorate of Economics and Statistics, 2014). Tamil Nadu is the 6th largest producer of sesame with production of 17179 tonnes from an area of 33181 ha with productivity of 518 kg ha-1 (Department of Economics & Statistics, 2014). Thanjavur, Erode, Cuddalore, Karur, Salem, Villupuram, Thiruvannamalai, Krishinagiri, Ramanathapuram, Nagapattinam, Viruthunagarare some of the major sesame growing districts of Tamil Nadu (Directorate of Economics and Statistics, 2014). Sesame is grown during four seasons viz., June - July, October - November, January - February, April - May. Sesame Crop Sesame is an annual plant which, depending on the cultivar, varies in height from 0.5 to 2 m; however, varieties that are 1.0 to 1.4 m high are more common. The capsules vary in length from 2 to 7 cm long, they may be square or oblong with a shorter or longer tapered apex (beak). They are usually bi-carpellate or tetracarpellate, and in each carpel there are two locules as shown in Fig.1. The number of capsules per plant depends on the variety and the environment. IJTSRD22862
  • 2. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 463 Fig. 1 Sesame Capsule Existing practice of sesame threshing Sesame grains are protected by a capsule which only bursts when the grains are completely ripe. The dehiscence time tends to vary, so farmers cut plants by hand and place them together in an upright position to continue ripening until all the capsules have opened. Since sesame is a small, flat grain it is difficult to dry it after harvest because the small grain makes movement of air around the atmosphere. Therefore, the grains need to be harvested as dry as possibleandstored at 6 per cent (d.b.) moisture or less. If the grain is too moist, it can quickly heat up and become rancid. The conventional method of sesame threshing includes heaping of the harvested sesame stalks for curing for three days, initial shaking of cured sesame stalks, subsequent drying for one more day and shaking of stalks and manual beating of sesame stalks to separate the remaining grains from stalk. The traditional method of sesame threshing often results in some losses due to the grain being broken or buried in the earth (FAO, 1995). This process is slow and energy consuming. Often this local method of processing the crop leads to low quality product, due to the presence of impurities like stones, dust and chaff. Threshing and separation of the grain from these impurities requires modern technology that can be easily maintained and repaired for effectively utilization. Labour utilization pattern in sesame cultivation The labour utilization pattern in sesamecultivation is shown in Fig.2. It is seen that threshing accounts for 20 per cent of the total labour requirement in sesame cultivation. The major constraints in sesame cultivation is non-availabilityof labour in time, especially during peak periods of harvesting and threshing. Delayed harvesting and threshing results in yield loss. Manual threshing results in higher cost of cultivation. Fig.2 Labour utilization pattern in sesame cultivation It shows that threshing accounts for 20 per cent of the total labour requirement in sesame cultivation. The major constraints in sesame cultivationis non-availabilityof labour in time, especially during peak periods of harvesting and threshing. Delayed harvesting and threshing results in yield loss. Manual threshing results in higher cost of cultivation. Purpose of sesame thresher Farmers face lot of production constraints which include high cost of labour, non-availability of quality seeds etc. Producers were not using improved technologies and high yielding varieties. Due to uneven maturity of sesame capsules, seasonality in production and poor post-harvest practices, the post-harvest losses are reported to be high in sub-standardized marketing system, thus reducing further availability of sesame for consumption, value addition and export. The traditional methods of threshing operations are most time consuming, energy intensive, labour intensive, drudgery prone and uneconomical (Naveen kumar et al., 2013; Hussen Abagisaa et al., 2015 and Omale et al., 2015). The development of mechanical threshers for this purpose has clearly an edge over conventional methods and has reduced the drudgery of work to a great extent (Singh et al., 2015 and Kedar Patil et al., 2016). The use of these stationery threshing machines is basedon thequickprocess, level of performance, reduction of drudgery of farmers/labours, improved quality of product andeconomy. With existing socioeconomic condition of sesame cultivars, the large capacity threshers are inappropriate and even the small size thresher with large-scale sophistication are difficult to be adopted (Singh et al., 2002). Worldwide number of studies have been done for threshing of various crops but a very few studies has been reported on sesame threshing. Sesame crop face lot of production as well as marketing problems. The production constraints include high cost of labour, non-availability of quality seeds and suitable machines etc. Producers were not using improved technologies and high yielding varieties. They also did not adopt improved equipment’s and post-harvest technologies. Similarly, the marketing constraints faced by the farmers were undue price fluctuations, lack of storage yard etc.
  • 3. International Journal of Trend in Scientific Research and Development (IJTSRD) @ www.ijtsrd.com eISSN: 2456-6470 @ IJTSRD | Unique Paper ID - IJTSRD22862 | Volume – 3 | Issue – 3 | Mar-Apr 2019 Page: 464 In the present scenario, due to the gradual increase in population, there is too much of demand in the farm sector due to the scarcity of daily labours. The output from these labours is less productive due to manual operations adopted by them. Also heavy machines cannot be introduced due to affordability and limited area of cultivation of sesame. Thus understanding this need, it is very essential to bring in a sesame thresher which is cost effective, compact and easy to use for sesame cultivars. Therefore, the development of sesame thresher is keenly felt. References [1] Abagisa, H., Tesfaye, T., & Befikadu, D. 2015. Modification and Testing of Replaceable Drum Multi- Crop Thresher. International Journal of Sciences: Basic and Applied Research. (IJSBAR) Volume 23, No 1, pp 242-255. [2] Naveen Kumar, D.B.,Kumar, Prasanna, Arun Kumar,H.S., Sandeep, T.N. and Sudhadevi, G. (2013). Efficiency of mechanical thresher over traditional method of threshing finger millet. Internat.J. Agric.Engg.,6 (1): 184-188. [3] Omale, J.O., Onum, E. and Odeh, S.A. (2015). Design and construction of Africanyam beanthresher.International Journal of Current Research in Life Sciences .Vol. 4, No. 11, pp. 446-448. [4] Patil K, Shamuvuel Pandit, Gajendra Pol, Sunil Kadam and Avdhut Jadhav (2016), Design and Fabrication of Corn Shelling and Threshing Machine. International Journal of Innovative Research in Science, Engineering and Technology. Vol. 5,Issue 7. [5] Singh, K. P., Poddar, R. R., Agrawal, K. N., Hota, S., & Singh, M. K. (2015). Development and evaluation of multi millet thresher. Journal of Applied and Natural Science, 7(2), 939–948. [6] STATUS PAPER ON OILSEED CROPS (2014) Directorate of Oilseeds Development, Government ofIndia,Ministry of Agriculture & Farmers Welfare.