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The Inductrack: A Home-Grown Maglev System for our Nation Lockheed Martin Palo Alto Colloquium Presented by:  Richard F. Post,  Lawrence Livermore National Laboratory 15 Apr 2004 Lock./01
There are many reasons why magnetically levitated trains could be preferred over conventional trains ,[object Object],[object Object],[object Object],Lock./02
Two different types of Maglev trains have been built and demonstrated at full scale at speeds up to 500 km/hr ,[object Object],[object Object],[object Object],[object Object],Lock./03
The German Trans-Rapid maglev train is an EMS system using electromagnets attracted to an iron “rail” Lock/04
The German Trans-Rapid maglev train uses powered  electromagnets attracting upward to an iron rail   Lock./05
The Japanese Yamanashi demonstration maglev train uses superconducting magnets on its sides   Lock./06
At speed superconducting magnet coils on the Japanese train induce currents in coils in the “tracks” on each side  Lock./07
An EDS Urban Transit Maglev system test track and test car has  been built and operated in Korea Lock.1/08
The proposed “Swiss-Metro” would link major Swiss cities by maglev trains running in evacuated tunnels .  Proposed in 1974, and under study since 1989, the Swiss-Metro system would carry 200 passengers in train cars  running every 6 minutes. The trains would operate in tunnels evacuated to 1/10 atmosphere  (atmos. pressure at Concorde flying altitude ).   Lock./09 Contactless energy transfer system Linear electric motor and guidance system Magnetic levitation inductor Emergency pavement Emergency guidance And braking system
The LLNL “Inductrack” maglev system developed as a spin-off from the Lab’s flywheel energy storage program   ,[object Object],[object Object],[object Object],[object Object],[object Object],Lock./10
LLNL Flywheel Technology and Applications ,[object Object],Composite rotor Lock./11
The Inductrack system optimizes levitation efficiency, using permanent magnets and a passive “track.”  ,[object Object],[object Object],Lock./12
In the 1980’s Klaus Halbach came up with better ways to employ permanent magnets in focusing  particle beams ,[object Object],[object Object],[object Object],Lock./13
Klaus Halbach  1925-2000 Klaus Halbach, good friend  and kind mentor, died on 11 May 2000. Lock./14
Fields of the in-between permanent-magnet bars add to the field of the adjacent bars below and cancel above Lock./15
The moving Halbach array magnets induce currents in the close-packed shorted circuits embedded in the track Lock./16
One possible configuration of the Inductrack is the magnetic equivalent of the flanged wheels on a train Lock./17
The levitating force becomes effective at very low vehicle speeds and remains constant at high speeds Lock./18
The Lift-to-drag ratio of the Inductrack increases linearly with speed, and can exceed 200 at maglev train speeds Lock./19
Our Inductrack model car is launched by pulses from a series of electronic circuits Lock./20
The model Inductrack levitated and traveled down its track in good agreement with the theoretical design ,[object Object],Lock./21
Ferrite “tiles” add inductive loading for our model Inductrack, reducing the transition speed. Lock./22
The Inductrack maglev concept may help NASA reduce the cost of launching satellites  ,[object Object],[object Object],[object Object],Lock./23
The cradle is fabricated from high-modulus carbon-fiber composite to maximize rigidity and minimize weight Lock./24
The levitated cradle surrounds the “track” that is composed of levitation coils and interleaved drive coils Lock./25 Guide rails to prevent magnets from hitting track prior to levitation One of 6 magnets (3 front, 3 back) that provide levitation and centering forces Steel box beam Drive & levitation coils in track C-fiber cradle with ribs to support magnetic force Fiberglass I-beam
The NASA model track is made up of modules that are composed of 13 interleaved drive and levitation coils  Lock./26 D r i v e C o i l # 6 G A M a g n e t W i r e 4 1 C o i l A s s e m b l y : 1 3 D r i v e a n d L e v i t a t i o n C o i l s L e v i t a t i o n C o i l # 1 0 G A M a g n e t W i r e D i m e n s i o n s i n c m T o l e r a n c e + / - 0 . 0 5 5 6 5 1 2 1 5 Support blocks that attach coils to rail
An analytical theory exists which can be used to optimize the design parameters of an Inductrack system  ,[object Object],[object Object],[object Object],[object Object],[object Object],Lock./27
The levitation and drag forces of the Inductrack can be analyzed using circuit theory and Maxwell’s equations Lock./28
To analyze the Inductrack we start with the equations for the magnetic field components of a Halbach array B r  = Remanent field (Tesla), M = no. of magnets/wavelength. d(meters) = thickness of Halbach array magnets, k = 2π /  Lock./29
Integrating B x  in y gives the flux linked by the Inductrack  circuits and yields equations for the Lift and Drag forces w = width of Halbach array, L,R = circuit induct./resistance Newtons/circuit Newtons/circuit Lock./30
Dividing  < F y  >  by  < F x  >   yields an equation for the Lift-to-Drag ratio as a function of the track circuit parameters . The Lift/Drag ratio increases linearly with velocity, and with the L/R ratio of the Inductrack track circuits . Lock./31
The levitation efficiency (Newtons/Watt) can be determined directly from the equation for the Lift/Drag ratio Newtons/Watt Typical K values:  K=1.0  to 5.0, depending on track design Lock./32
Design of the Levitation Track ,[object Object],[object Object],[object Object],[object Object],Lock./33
A “ladder track” can be constructed using litz-wire cables encapsulated in thin-wall stainless-steel tubes   Cable ends soldered Into shorting bus bars The use of “braided” litz-wire in the cables assures current uniformity and minimizes parasitic eddy-current losses Lock./34
The laminated “ladder track” is a high-efficiency, cost-effective, alternative to the litz-wire ladder track Lock./35
The feasibility of the laminated track as an alternative to the litz-wire ladder track is under study at LLNL  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lock./36
Photo of LLNL Laminated-Track Test Rig Lock./37
There is good agreement between the LLNL code predictions and the Inductrack test-rig measurements   The code predictions are shown for zero and plus and minus 1.0 mm displacements Track:  15 laminations of 0.5 mm thick copper sheet.  Slots:  15 cm. long, 0.25 mm. wide. Conductor strips 2.5 mm wide.  Lock./38
The Laboratory is a member of a team that is designing an urban maglev system employing the Inductrack approach. ,[object Object],[object Object],[object Object],Lock./39
The Inductrack II maglev employs dual Halbach arrays,  reducing drag losses and enhancing levitation forces ,[object Object],[object Object],[object Object],[object Object],ILOck./40
Adjusting the relative height of the Inductrack II Halbach arrays optimizes the levitation force  vs  drag power   Lock./41
Inductrack II Lift-to-Drag Ratios •  The L/D for Inductrack II systems is much higher than for Inductrack I  Inductrack I Inductrack II Guideway parameters (both cases): 2.0 cm. laminated copper, p.f. = 0.9 Lock./42
Vehicle on Guideway Linear Synchronous Motor Suspension Track Double Sided Magnet Array The General Atomics urban maglev system employs The Inductrack II dual-Halbach-array configuration Lock./43
A full-scale levitation/propulsion test track is nearing completion at General Atomics in San Diego Lock./44
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Lock./45

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9196

  • 1. The Inductrack: A Home-Grown Maglev System for our Nation Lockheed Martin Palo Alto Colloquium Presented by: Richard F. Post, Lawrence Livermore National Laboratory 15 Apr 2004 Lock./01
  • 2.
  • 3.
  • 4. The German Trans-Rapid maglev train is an EMS system using electromagnets attracted to an iron “rail” Lock/04
  • 5. The German Trans-Rapid maglev train uses powered electromagnets attracting upward to an iron rail Lock./05
  • 6. The Japanese Yamanashi demonstration maglev train uses superconducting magnets on its sides Lock./06
  • 7. At speed superconducting magnet coils on the Japanese train induce currents in coils in the “tracks” on each side Lock./07
  • 8. An EDS Urban Transit Maglev system test track and test car has been built and operated in Korea Lock.1/08
  • 9. The proposed “Swiss-Metro” would link major Swiss cities by maglev trains running in evacuated tunnels . Proposed in 1974, and under study since 1989, the Swiss-Metro system would carry 200 passengers in train cars running every 6 minutes. The trains would operate in tunnels evacuated to 1/10 atmosphere (atmos. pressure at Concorde flying altitude ). Lock./09 Contactless energy transfer system Linear electric motor and guidance system Magnetic levitation inductor Emergency pavement Emergency guidance And braking system
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. Klaus Halbach 1925-2000 Klaus Halbach, good friend and kind mentor, died on 11 May 2000. Lock./14
  • 15. Fields of the in-between permanent-magnet bars add to the field of the adjacent bars below and cancel above Lock./15
  • 16. The moving Halbach array magnets induce currents in the close-packed shorted circuits embedded in the track Lock./16
  • 17. One possible configuration of the Inductrack is the magnetic equivalent of the flanged wheels on a train Lock./17
  • 18. The levitating force becomes effective at very low vehicle speeds and remains constant at high speeds Lock./18
  • 19. The Lift-to-drag ratio of the Inductrack increases linearly with speed, and can exceed 200 at maglev train speeds Lock./19
  • 20. Our Inductrack model car is launched by pulses from a series of electronic circuits Lock./20
  • 21.
  • 22. Ferrite “tiles” add inductive loading for our model Inductrack, reducing the transition speed. Lock./22
  • 23.
  • 24. The cradle is fabricated from high-modulus carbon-fiber composite to maximize rigidity and minimize weight Lock./24
  • 25. The levitated cradle surrounds the “track” that is composed of levitation coils and interleaved drive coils Lock./25 Guide rails to prevent magnets from hitting track prior to levitation One of 6 magnets (3 front, 3 back) that provide levitation and centering forces Steel box beam Drive & levitation coils in track C-fiber cradle with ribs to support magnetic force Fiberglass I-beam
  • 26. The NASA model track is made up of modules that are composed of 13 interleaved drive and levitation coils Lock./26 D r i v e C o i l # 6 G A M a g n e t W i r e 4 1 C o i l A s s e m b l y : 1 3 D r i v e a n d L e v i t a t i o n C o i l s L e v i t a t i o n C o i l # 1 0 G A M a g n e t W i r e D i m e n s i o n s i n c m T o l e r a n c e + / - 0 . 0 5 5 6 5 1 2 1 5 Support blocks that attach coils to rail
  • 27.
  • 28. The levitation and drag forces of the Inductrack can be analyzed using circuit theory and Maxwell’s equations Lock./28
  • 29. To analyze the Inductrack we start with the equations for the magnetic field components of a Halbach array B r = Remanent field (Tesla), M = no. of magnets/wavelength. d(meters) = thickness of Halbach array magnets, k = 2π /  Lock./29
  • 30. Integrating B x in y gives the flux linked by the Inductrack circuits and yields equations for the Lift and Drag forces w = width of Halbach array, L,R = circuit induct./resistance Newtons/circuit Newtons/circuit Lock./30
  • 31. Dividing < F y > by < F x > yields an equation for the Lift-to-Drag ratio as a function of the track circuit parameters . The Lift/Drag ratio increases linearly with velocity, and with the L/R ratio of the Inductrack track circuits . Lock./31
  • 32. The levitation efficiency (Newtons/Watt) can be determined directly from the equation for the Lift/Drag ratio Newtons/Watt Typical K values: K=1.0 to 5.0, depending on track design Lock./32
  • 33.
  • 34. A “ladder track” can be constructed using litz-wire cables encapsulated in thin-wall stainless-steel tubes Cable ends soldered Into shorting bus bars The use of “braided” litz-wire in the cables assures current uniformity and minimizes parasitic eddy-current losses Lock./34
  • 35. The laminated “ladder track” is a high-efficiency, cost-effective, alternative to the litz-wire ladder track Lock./35
  • 36.
  • 37. Photo of LLNL Laminated-Track Test Rig Lock./37
  • 38. There is good agreement between the LLNL code predictions and the Inductrack test-rig measurements The code predictions are shown for zero and plus and minus 1.0 mm displacements Track: 15 laminations of 0.5 mm thick copper sheet. Slots: 15 cm. long, 0.25 mm. wide. Conductor strips 2.5 mm wide. Lock./38
  • 39.
  • 40.
  • 41. Adjusting the relative height of the Inductrack II Halbach arrays optimizes the levitation force vs drag power Lock./41
  • 42. Inductrack II Lift-to-Drag Ratios • The L/D for Inductrack II systems is much higher than for Inductrack I Inductrack I Inductrack II Guideway parameters (both cases): 2.0 cm. laminated copper, p.f. = 0.9 Lock./42
  • 43. Vehicle on Guideway Linear Synchronous Motor Suspension Track Double Sided Magnet Array The General Atomics urban maglev system employs The Inductrack II dual-Halbach-array configuration Lock./43
  • 44. A full-scale levitation/propulsion test track is nearing completion at General Atomics in San Diego Lock./44
  • 45.

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