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INDUSTRIAL TRAINING
Leela Electric Power Services
Pvt. Ltd., Ernakulam
01-May-2015 to 30-May-2015
Plot
• About the company
• Work Flow
• A Case Study
• Gallery
• Conclusion
Leela Electric Power Services Pvt. Ltd.
• Consultancy of Power Distribution
• Estimation & Design of Electrical Schematic
• Erection, Testing and Commissioning of
Transformers up to 2000KVA and HV/MV
switchboards
Leela Electric Power Services Pvt. Ltd.
• Erection of Control panel and its wiring
• Erection of 2-pole,4-pole and 6-pole receiving
structure and allied works
• End termination of HT cables up to 33KVA
WORK FLOW
DESIGN
• Starts from load side
• Based on Standards by Electrical Inspectorate
• Fault Level Calculation & Earthing Scheme
• Per Motor Design
– Switch
– Fuse
– Isolation (MCB, MCCB, SFU and MPCB)
– Cable
STANDARDS
• Chief Electrical Inspectorate, Govt. Of Kerala
• http://www.cei.kerala.gov.in
• Norms and conditions
• Eg.
– Power Distribution Board
– 3000 W or 2 Points
– Low Voltage Distribution Board
– 800 W or 10 Points
EARTHING
• Body Earthing of Equipments
• Earthing Scheme & Grid Formation
• Earthing wire
– Fault level variation according to place of fault
– Copper  Aluminum  Galvanized Iron
EARTHING
EARTH PLATE
• Copper and GI plates
• 60 cm x 60 cm x 3 mm / 6
mm ( Min. Dimension)
• No. of plates based on
fault level
PLATE EARTHING
PLATE EARTHING
51G Earth Fault Relay
• Inverse time over
current relay
• Severe fault – Fast
tripping
• Main protection relay
used below 500kVA
A2XFY cable
• A – Aluminum
• 2X – XLPE insulation
• F/ Fa – Steel strip armor variations
• W/Ww/Wa – Steel round wire armor
variations
• Y – PVC outer sheath
• C/CE – Metallic screening
Basic Architecture of a Control Panel
INTERLOCK
• Why interlocking ?
• Methods
– Automatic Mains Failure Relay (AMF)
– Castell Key Mechanism
• Crusher Loads
– The plant never sleeps
– High speed interlock required
– Automatic Transfer Switch (ATS) is used
Automatic Transfer Switch
• Monitors Voltage and Frequency
• Fast switching (30 Cycles)
• Synchronization
• Two live lines handling simultaneously
Automatic Power Factor Correction
Panel
• Optimize energy
consumption
• Increase the power
availability
– Reduced KVA
requirement
• Reduce harmonic
distortion
ISOLATION
EQUIPMENT
ORDER
RATING
MCB Less than 500 A
MCCB 500 to 1 kA
ACB, VCB, SF6 above 1 kA
MCCB and MCB
• Difference ?
• 3- Phase 4/6 way TPN MCB DB
• 4/6 ways in each phase
• Percentage tripping
requirement ?
TOD Meter
• Time of Use Meter
• Peak and Off Peak Slabs
• Measures
– When Energy is Consumed
– How much Energy is Consumed
CASE STUDY
• Avees Food Products, Pulincunnoo, Aleppy
– Washing
– Powdering
– Roasting
– Grading
– Packing
• Load Requirement
– 290.75 HP
– 14.7 kW
– 80 kVAr
Glanding
Cable Termination Kit
CONCLUSION
• HT wiring Design and Standards is familiarized
• Workflow and Procedures are familiarized
• Techniques like cable glanding and
termination are familiarized
• AUTOCADD electrical drawings are familiarized
THANK YOU ALL VERY MUCH 

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INDUSTRIAL TRAINING

  • 1. INDUSTRIAL TRAINING Leela Electric Power Services Pvt. Ltd., Ernakulam 01-May-2015 to 30-May-2015
  • 2. Plot • About the company • Work Flow • A Case Study • Gallery • Conclusion
  • 3. Leela Electric Power Services Pvt. Ltd. • Consultancy of Power Distribution • Estimation & Design of Electrical Schematic • Erection, Testing and Commissioning of Transformers up to 2000KVA and HV/MV switchboards
  • 4. Leela Electric Power Services Pvt. Ltd. • Erection of Control panel and its wiring • Erection of 2-pole,4-pole and 6-pole receiving structure and allied works • End termination of HT cables up to 33KVA
  • 6. DESIGN • Starts from load side • Based on Standards by Electrical Inspectorate • Fault Level Calculation & Earthing Scheme • Per Motor Design – Switch – Fuse – Isolation (MCB, MCCB, SFU and MPCB) – Cable
  • 7. STANDARDS • Chief Electrical Inspectorate, Govt. Of Kerala • http://www.cei.kerala.gov.in • Norms and conditions • Eg. – Power Distribution Board – 3000 W or 2 Points – Low Voltage Distribution Board – 800 W or 10 Points
  • 8. EARTHING • Body Earthing of Equipments • Earthing Scheme & Grid Formation • Earthing wire – Fault level variation according to place of fault – Copper  Aluminum  Galvanized Iron
  • 10. EARTH PLATE • Copper and GI plates • 60 cm x 60 cm x 3 mm / 6 mm ( Min. Dimension) • No. of plates based on fault level
  • 13. 51G Earth Fault Relay • Inverse time over current relay • Severe fault – Fast tripping • Main protection relay used below 500kVA
  • 14. A2XFY cable • A – Aluminum • 2X – XLPE insulation • F/ Fa – Steel strip armor variations • W/Ww/Wa – Steel round wire armor variations • Y – PVC outer sheath • C/CE – Metallic screening
  • 15.
  • 16. Basic Architecture of a Control Panel
  • 17. INTERLOCK • Why interlocking ? • Methods – Automatic Mains Failure Relay (AMF) – Castell Key Mechanism • Crusher Loads – The plant never sleeps – High speed interlock required – Automatic Transfer Switch (ATS) is used
  • 18. Automatic Transfer Switch • Monitors Voltage and Frequency • Fast switching (30 Cycles) • Synchronization • Two live lines handling simultaneously
  • 19. Automatic Power Factor Correction Panel • Optimize energy consumption • Increase the power availability – Reduced KVA requirement • Reduce harmonic distortion
  • 20. ISOLATION EQUIPMENT ORDER RATING MCB Less than 500 A MCCB 500 to 1 kA ACB, VCB, SF6 above 1 kA
  • 21. MCCB and MCB • Difference ? • 3- Phase 4/6 way TPN MCB DB • 4/6 ways in each phase • Percentage tripping requirement ?
  • 22. TOD Meter • Time of Use Meter • Peak and Off Peak Slabs • Measures – When Energy is Consumed – How much Energy is Consumed
  • 23. CASE STUDY • Avees Food Products, Pulincunnoo, Aleppy – Washing – Powdering – Roasting – Grading – Packing • Load Requirement – 290.75 HP – 14.7 kW – 80 kVAr
  • 26. CONCLUSION • HT wiring Design and Standards is familiarized • Workflow and Procedures are familiarized • Techniques like cable glanding and termination are familiarized • AUTOCADD electrical drawings are familiarized
  • 27. THANK YOU ALL VERY MUCH 