1. Noman Weaving Mills Ltd
1
INDUSTRIAL TRAINING
Course Code: Tex -4036
INDUSTRIAL ATTACHMENT
Noman Weaving Mills Limited
Noman Weaving Mills Ltd
1
INDUSTRIAL TRAINING
Course Code: Tex -4036
INDUSTRIAL ATTACHMENT
Noman Weaving Mills Limited
Noman Weaving Mills Ltd
1
INDUSTRIAL TRAINING
Course Code: Tex -4036
INDUSTRIAL ATTACHMENT
Noman Weaving Mills Limited

2. Noman Weaving Mills Ltd
2
Noman Weaving Mills Ltd
2
Noman Weaving Mills Ltd
2

3. Noman Weaving Mills Ltd
3
Acknowledgment
“In the name of Allah, the most merciful and beneficent”
All praise to Almighty Allah, the most Gracious and compassionate. Who created the
universe and bestowed mankind with the knowledge and blessings of Allah be upon the
Holy Prophet Muhammad (S.A.W.) who guided mankind with the Holy Quran and
Sunnah, the everlasting source of guidance and knowledge for humanity.
At first we want to pay cordial gratitude to Almighty Allah. Our industrial training was conducted in
Noman Weaving Mills Ltd. We are greatly thankful to the authority of Noman Group for their whole
hearted cooperation and cordial support in providing information and assisting our training activates.
Specially we want pay thank to Nure Yasmin Fatima DMD-1 & Md.Zaber Abdullah, DMD-2, Noman
Group for giving us opportunity to performing our internship of their reputed industry. We also
thankful to Md. Shohrab Hossain (Babar) DGM of the Noman Weaving Mills Ltd, for his special
guidance and Md. Abdul Mumen of production Manager, for grant us his precious time and valuable
discussion during the training period. It has been a great opportunity to be a trainee under his
supervision.
Guidance from Professor Syed Fakhrul Hassan, Chairman, Department of textile Engineering of
Southeast University and Md. Mahmudul Islam, Lecturer, Department of Textile Engineering,
Southeast University have made our efforts for training & report writing successful.
During the eight week long period a lot of staffs of Noman Weaving Mills Ltd helped us very
honestly. Gratefully we mention the names Md. Habibur Rahman,Assistant manager ( R&D) , Md.
Saiful Islam, Production Officeer, Weaving (Picanol), Mohammad Ali, production officer, Sectional
Warping. Mustaq Ahmed Master, Sizing department. Md. Fazlul Haque, production officer, Md. Arif
Hassan, Production officer. Md. Sarwar Uddin, Rashidur Rahman, Assistant Manager (Mechanical).
Eng. Anisur Rahman, Technical Manager (Mechanical). Whose are very helpful and given us their
valuable time on the very busy schedule.
Finish but not yet we are thankful to all the staffs whose name is not listed but without their help this
training and ultimate success could not come out a good result.
Noman Weaving Mills Ltd
3
Acknowledgment
“In the name of Allah, the most merciful and beneficent”
All praise to Almighty Allah, the most Gracious and compassionate. Who created the
universe and bestowed mankind with the knowledge and blessings of Allah be upon the
Holy Prophet Muhammad (S.A.W.) who guided mankind with the Holy Quran and
Sunnah, the everlasting source of guidance and knowledge for humanity.
At first we want to pay cordial gratitude to Almighty Allah. Our industrial training was conducted in
Noman Weaving Mills Ltd. We are greatly thankful to the authority of Noman Group for their whole
hearted cooperation and cordial support in providing information and assisting our training activates.
Specially we want pay thank to Nure Yasmin Fatima DMD-1 & Md.Zaber Abdullah, DMD-2, Noman
Group for giving us opportunity to performing our internship of their reputed industry. We also
thankful to Md. Shohrab Hossain (Babar) DGM of the Noman Weaving Mills Ltd, for his special
guidance and Md. Abdul Mumen of production Manager, for grant us his precious time and valuable
discussion during the training period. It has been a great opportunity to be a trainee under his
supervision.
Guidance from Professor Syed Fakhrul Hassan, Chairman, Department of textile Engineering of
Southeast University and Md. Mahmudul Islam, Lecturer, Department of Textile Engineering,
Southeast University have made our efforts for training & report writing successful.
During the eight week long period a lot of staffs of Noman Weaving Mills Ltd helped us very
honestly. Gratefully we mention the names Md. Habibur Rahman,Assistant manager ( R&D) , Md.
Saiful Islam, Production Officeer, Weaving (Picanol), Mohammad Ali, production officer, Sectional
Warping. Mustaq Ahmed Master, Sizing department. Md. Fazlul Haque, production officer, Md. Arif
Hassan, Production officer. Md. Sarwar Uddin, Rashidur Rahman, Assistant Manager (Mechanical).
Eng. Anisur Rahman, Technical Manager (Mechanical). Whose are very helpful and given us their
valuable time on the very busy schedule.
Finish but not yet we are thankful to all the staffs whose name is not listed but without their help this
training and ultimate success could not come out a good result.
Noman Weaving Mills Ltd
3
Acknowledgment
“In the name of Allah, the most merciful and beneficent”
All praise to Almighty Allah, the most Gracious and compassionate. Who created the
universe and bestowed mankind with the knowledge and blessings of Allah be upon the
Holy Prophet Muhammad (S.A.W.) who guided mankind with the Holy Quran and
Sunnah, the everlasting source of guidance and knowledge for humanity.
At first we want to pay cordial gratitude to Almighty Allah. Our industrial training was conducted in
Noman Weaving Mills Ltd. We are greatly thankful to the authority of Noman Group for their whole
hearted cooperation and cordial support in providing information and assisting our training activates.
Specially we want pay thank to Nure Yasmin Fatima DMD-1 & Md.Zaber Abdullah, DMD-2, Noman
Group for giving us opportunity to performing our internship of their reputed industry. We also
thankful to Md. Shohrab Hossain (Babar) DGM of the Noman Weaving Mills Ltd, for his special
guidance and Md. Abdul Mumen of production Manager, for grant us his precious time and valuable
discussion during the training period. It has been a great opportunity to be a trainee under his
supervision.
Guidance from Professor Syed Fakhrul Hassan, Chairman, Department of textile Engineering of
Southeast University and Md. Mahmudul Islam, Lecturer, Department of Textile Engineering,
Southeast University have made our efforts for training & report writing successful.
During the eight week long period a lot of staffs of Noman Weaving Mills Ltd helped us very
honestly. Gratefully we mention the names Md. Habibur Rahman,Assistant manager ( R&D) , Md.
Saiful Islam, Production Officeer, Weaving (Picanol), Mohammad Ali, production officer, Sectional
Warping. Mustaq Ahmed Master, Sizing department. Md. Fazlul Haque, production officer, Md. Arif
Hassan, Production officer. Md. Sarwar Uddin, Rashidur Rahman, Assistant Manager (Mechanical).
Eng. Anisur Rahman, Technical Manager (Mechanical). Whose are very helpful and given us their
valuable time on the very busy schedule.
Finish but not yet we are thankful to all the staffs whose name is not listed but without their help this
training and ultimate success could not come out a good result.

4. Noman Weaving Mills Ltd
4
TABLE OF CONTENTS
Acknowledgement
Project Description
Introduction
Objectives
Duration of study
Location of factory
General information of the factory
Units of Noman Group
Layout plan
Product mix
Different departments of factory
Manpower Management
General organ gram
Manpower setup
Machine Description
Specifications of the machines
Layout plan of weaving section
Information’s of raw materials
Research & Development
R & D department
Production Planning, Sequences & Operation
Sequence of operation
Winding
Yarn path diagram of winding
Noman Weaving Mills Ltd
4
TABLE OF CONTENTS
Acknowledgement
Project Description
Introduction
Objectives
Duration of study
Location of factory
General information of the factory
Units of Noman Group
Layout plan
Product mix
Different departments of factory
Manpower Management
General organ gram
Manpower setup
Machine Description
Specifications of the machines
Layout plan of weaving section
Information’s of raw materials
Research & Development
R & D department
Production Planning, Sequences & Operation
Sequence of operation
Winding
Yarn path diagram of winding
Noman Weaving Mills Ltd
4
TABLE OF CONTENTS
Acknowledgement
Project Description
Introduction
Objectives
Duration of study
Location of factory
General information of the factory
Units of Noman Group
Layout plan
Product mix
Different departments of factory
Manpower Management
General organ gram
Manpower setup
Machine Description
Specifications of the machines
Layout plan of weaving section
Information’s of raw materials
Research & Development
R & D department
Production Planning, Sequences & Operation
Sequence of operation
Winding
Yarn path diagram of winding

5. Noman Weaving Mills Ltd
5
Warping
Calculations of high speed warping
Calculations of sectional warping
Sizing
Machine specification
Control system of sizing
Size chemicals & their costing
Calculation of sizing
Drawing & Denting
Loom
Basic mechanism of power loom
Weft path diagram of air jet loom
Machine specification of air jet
Compressor air quality
Loom piping system
General operation of air jet
Rapier loom
Specification of picanol
Basic mechanism of rapier
Setting of rapier
Projectile loom
Machine specification
Operation procedure
Quality Assurance System
Quality assurance system
Inspection system
Quality standard
Noman Weaving Mills Ltd
5
Warping
Calculations of high speed warping
Calculations of sectional warping
Sizing
Machine specification
Control system of sizing
Size chemicals & their costing
Calculation of sizing
Drawing & Denting
Loom
Basic mechanism of power loom
Weft path diagram of air jet loom
Machine specification of air jet
Compressor air quality
Loom piping system
General operation of air jet
Rapier loom
Specification of picanol
Basic mechanism of rapier
Setting of rapier
Projectile loom
Machine specification
Operation procedure
Quality Assurance System
Quality assurance system
Inspection system
Quality standard
Noman Weaving Mills Ltd
5
Warping
Calculations of high speed warping
Calculations of sectional warping
Sizing
Machine specification
Control system of sizing
Size chemicals & their costing
Calculation of sizing
Drawing & Denting
Loom
Basic mechanism of power loom
Weft path diagram of air jet loom
Machine specification of air jet
Compressor air quality
Loom piping system
General operation of air jet
Rapier loom
Specification of picanol
Basic mechanism of rapier
Setting of rapier
Projectile loom
Machine specification
Operation procedure
Quality Assurance System
Quality assurance system
Inspection system
Quality standard

6. Noman Weaving Mills Ltd
6
Maintenance
Maintenance of machine
Maintenance procedure
Utility Services
Utility services
Available utility facilities
Store & Inventory
Inventory
Cost Analysis & Marketing Activities
Cost analysis
Marketing activities
Conclusion
Conclusion
Limitations
Suggestions
Noman Weaving Mills Ltd
6
Maintenance
Maintenance of machine
Maintenance procedure
Utility Services
Utility services
Available utility facilities
Store & Inventory
Inventory
Cost Analysis & Marketing Activities
Cost analysis
Marketing activities
Conclusion
Conclusion
Limitations
Suggestions
Noman Weaving Mills Ltd
6
Maintenance
Maintenance of machine
Maintenance procedure
Utility Services
Utility services
Available utility facilities
Store & Inventory
Inventory
Cost Analysis & Marketing Activities
Cost analysis
Marketing activities
Conclusion
Conclusion
Limitations
Suggestions

7. Noman Weaving Mills Ltd
7
Chapter -01
Project description
Noman Weaving Mills Ltd
7
Chapter -01
Project description
Noman Weaving Mills Ltd
7
Chapter -01
Project description

8. Noman Weaving Mills Ltd
8
Introduction:
Industrial training is an important part of a student of textile engineering. Internship helps a student to
get practical knowledge about the whole process of textile technology. After the 11 th semester of
four year B.sc Textile Engineering we had a mandatory training on the advanced subject. We finished
our internship from Noman Weaving Mills Ltd, a 100% export oriented weaving mill. The industry is
concerned with grey woven fabric and Yarn dyed fabric. During the eight months long period we have
tried our best to perform our duty perfectly. The authority of this factory helped us a lot to perform
our duty very freshly. For that reason we got the required data very shortly. Every employee towards
this factory tried to help us honestly from their position and busy schedule. This internship helped us
to minimize the gap between theoretical and practical knowledge. We think this idea will help to our
future practical work.
Objectives:
 The main purpose of our entire training schedule is to know about the difference
between the theoretical and practical on different processing of textile.
 To know about the whole sections of the industry
 To get a very strong about the processing of textile product.
 To be able to handle the weaving section and production
 To know about the activities of mechanical & electrical sections
 To know about the inventory & costing on different purpose
 To gather the maintenance & various utility services
 To know about the quality parameters of the product
Place of study:
We have completed our industrial training on Noman Weaving Mills Limited. It is situated at Mawna,
Sreepur, Gazipur. This is a 100% export oriented weaving factory. Actually this factory is very much
sincere about the quality level so this is a very perfect place for industry.
Duration of study:
The total duration of training period was eight week
Method of study:
We worked here as trainee and our working method was Auto Instruction
Noman Weaving Mills Ltd
8
Introduction:
Industrial training is an important part of a student of textile engineering. Internship helps a student to
get practical knowledge about the whole process of textile technology. After the 11 th semester of
four year B.sc Textile Engineering we had a mandatory training on the advanced subject. We finished
our internship from Noman Weaving Mills Ltd, a 100% export oriented weaving mill. The industry is
concerned with grey woven fabric and Yarn dyed fabric. During the eight months long period we have
tried our best to perform our duty perfectly. The authority of this factory helped us a lot to perform
our duty very freshly. For that reason we got the required data very shortly. Every employee towards
this factory tried to help us honestly from their position and busy schedule. This internship helped us
to minimize the gap between theoretical and practical knowledge. We think this idea will help to our
future practical work.
Objectives:
 The main purpose of our entire training schedule is to know about the difference
between the theoretical and practical on different processing of textile.
 To know about the whole sections of the industry
 To get a very strong about the processing of textile product.
 To be able to handle the weaving section and production
 To know about the activities of mechanical & electrical sections
 To know about the inventory & costing on different purpose
 To gather the maintenance & various utility services
 To know about the quality parameters of the product
Place of study:
We have completed our industrial training on Noman Weaving Mills Limited. It is situated at Mawna,
Sreepur, Gazipur. This is a 100% export oriented weaving factory. Actually this factory is very much
sincere about the quality level so this is a very perfect place for industry.
Duration of study:
The total duration of training period was eight week
Method of study:
We worked here as trainee and our working method was Auto Instruction
Noman Weaving Mills Ltd
8
Introduction:
Industrial training is an important part of a student of textile engineering. Internship helps a student to
get practical knowledge about the whole process of textile technology. After the 11 th semester of
four year B.sc Textile Engineering we had a mandatory training on the advanced subject. We finished
our internship from Noman Weaving Mills Ltd, a 100% export oriented weaving mill. The industry is
concerned with grey woven fabric and Yarn dyed fabric. During the eight months long period we have
tried our best to perform our duty perfectly. The authority of this factory helped us a lot to perform
our duty very freshly. For that reason we got the required data very shortly. Every employee towards
this factory tried to help us honestly from their position and busy schedule. This internship helped us
to minimize the gap between theoretical and practical knowledge. We think this idea will help to our
future practical work.
Objectives:
 The main purpose of our entire training schedule is to know about the difference
between the theoretical and practical on different processing of textile.
 To know about the whole sections of the industry
 To get a very strong about the processing of textile product.
 To be able to handle the weaving section and production
 To know about the activities of mechanical & electrical sections
 To know about the inventory & costing on different purpose
 To gather the maintenance & various utility services
 To know about the quality parameters of the product
Place of study:
We have completed our industrial training on Noman Weaving Mills Limited. It is situated at Mawna,
Sreepur, Gazipur. This is a 100% export oriented weaving factory. Actually this factory is very much
sincere about the quality level so this is a very perfect place for industry.
Duration of study:
The total duration of training period was eight week
Method of study:
We worked here as trainee and our working method was Auto Instruction

9. Noman Weaving Mills Ltd
9
Noman Weaving Mills
Mawna
Bazar
Tangail Joydebpur
Dhaka
Candana
Gazipur
Maymensing N
Noman Weaving Mills Ltd
9
Noman Weaving Mills
Mawna
Bazar
Tangail Joydebpur
Dhaka
Candana
Gazipur
Maymensing N
Noman Weaving Mills Ltd
9
Noman Weaving Mills
Mawna
Bazar
Tangail Joydebpur
Dhaka
Candana
Gazipur
Maymensing N

10. Noman Weaving Mills Ltd
10
GENERAL INFORMATION ABOUT NOMAN WEAVING MILLS LTD
 Name of the factory : Noman Weaving Mills Ltd.
(An enterprise of Noman Group)
 Location : (kewa westside), Mawna, Sreepur, Gazipur.
 Business Type : 100%Export Woven Factory
 Status : Private Ltd. Company.
 Head office (Corporate Office) : Adamjee Court (5th
&6th
Floor), 115-120,
Motijheel C/A, Dhaka-1000.
 Phone No.7176207-8,9572135,9569669,Fax-880-2-9565282
History of the project development:
Land purchase : June 2006
Machine setup : December 2006
Year of production : January 2007
Total area of land : 25 Bigha
Production floor:
(a) Airjet floor : 47581 sft
(b) Sizing shed : 44762 sft
(c) Sectional warping : 18036 sft
(d) Picanol floor :11620 sft
No. of machine:
(a) Toyota air jet loom : 128 pcs
(b) Picanol loom : 40 pcs
Production capacity:
(a) Toyota airjet loom : 45000 Mtr
(b) Picanol loom : 9000 Mtr
Total production : 54000 Mtr
Per month production : 1404000 Mtr
Noman Weaving Mills Ltd
10
GENERAL INFORMATION ABOUT NOMAN WEAVING MILLS LTD
 Name of the factory : Noman Weaving Mills Ltd.
(An enterprise of Noman Group)
 Location : (kewa westside), Mawna, Sreepur, Gazipur.
 Business Type : 100%Export Woven Factory
 Status : Private Ltd. Company.
 Head office (Corporate Office) : Adamjee Court (5th
&6th
Floor), 115-120,
Motijheel C/A, Dhaka-1000.
 Phone No.7176207-8,9572135,9569669,Fax-880-2-9565282
History of the project development:
Land purchase : June 2006
Machine setup : December 2006
Year of production : January 2007
Total area of land : 25 Bigha
Production floor:
(a) Airjet floor : 47581 sft
(b) Sizing shed : 44762 sft
(c) Sectional warping : 18036 sft
(d) Picanol floor :11620 sft
No. of machine:
(a) Toyota air jet loom : 128 pcs
(b) Picanol loom : 40 pcs
Production capacity:
(a) Toyota airjet loom : 45000 Mtr
(b) Picanol loom : 9000 Mtr
Total production : 54000 Mtr
Per month production : 1404000 Mtr
Noman Weaving Mills Ltd
10
GENERAL INFORMATION ABOUT NOMAN WEAVING MILLS LTD
 Name of the factory : Noman Weaving Mills Ltd.
(An enterprise of Noman Group)
 Location : (kewa westside), Mawna, Sreepur, Gazipur.
 Business Type : 100%Export Woven Factory
 Status : Private Ltd. Company.
 Head office (Corporate Office) : Adamjee Court (5th
&6th
Floor), 115-120,
Motijheel C/A, Dhaka-1000.
 Phone No.7176207-8,9572135,9569669,Fax-880-2-9565282
History of the project development:
Land purchase : June 2006
Machine setup : December 2006
Year of production : January 2007
Total area of land : 25 Bigha
Production floor:
(a) Airjet floor : 47581 sft
(b) Sizing shed : 44762 sft
(c) Sectional warping : 18036 sft
(d) Picanol floor :11620 sft
No. of machine:
(a) Toyota air jet loom : 128 pcs
(b) Picanol loom : 40 pcs
Production capacity:
(a) Toyota airjet loom : 45000 Mtr
(b) Picanol loom : 9000 Mtr
Total production : 54000 Mtr
Per month production : 1404000 Mtr

11. Noman Weaving Mills Ltd
11
Man power:
Officer Staff Worker
a) Male : 41 Male : 93 Male : 418
b) Female : 01 Female : 02 Female : 144
Total manpower of the factory : 699 people
Toilet:
a) Officer/staff : 13 pcs
b) Male worker : 08 pcs
c) Female worker : 05 pcs
Fire Extinguisher:
a) DCP : 99 pcs
b) CO2 : 55 pcs
c) Water : 20 pcs
d) Foam : 06 pcs
Dormitory:
a) Officer/staff & F.Q : 01 pcs
b) Worker : 01 pcs
Emergency gate : 01 pcs
Units of Noman Group:
 Sufia fabrics ltd.
 Talha Tex pro Ltd.
 Artex Fabrics Ltd.
 Noman Fabrics Ltd.
 Nice Denim Mills Ltd.
 Marium Textile Mills Ltd.
 Zaber Spinning Mills Ltd.
 Talha Spinning Mills Ltd.
 Noman Weaving Mills Ltd.
 Sufia cotton Mills Ltd.
 Zarba Textile Mills Ltd.
Noman Weaving Mills Ltd
11
Man power:
Officer Staff Worker
a) Male : 41 Male : 93 Male : 418
b) Female : 01 Female : 02 Female : 144
Total manpower of the factory : 699 people
Toilet:
a) Officer/staff : 13 pcs
b) Male worker : 08 pcs
c) Female worker : 05 pcs
Fire Extinguisher:
a) DCP : 99 pcs
b) CO2 : 55 pcs
c) Water : 20 pcs
d) Foam : 06 pcs
Dormitory:
a) Officer/staff & F.Q : 01 pcs
b) Worker : 01 pcs
Emergency gate : 01 pcs
Units of Noman Group:
 Sufia fabrics ltd.
 Talha Tex pro Ltd.
 Artex Fabrics Ltd.
 Noman Fabrics Ltd.
 Nice Denim Mills Ltd.
 Marium Textile Mills Ltd.
 Zaber Spinning Mills Ltd.
 Talha Spinning Mills Ltd.
 Noman Weaving Mills Ltd.
 Sufia cotton Mills Ltd.
 Zarba Textile Mills Ltd.
Noman Weaving Mills Ltd
11
Man power:
Officer Staff Worker
a) Male : 41 Male : 93 Male : 418
b) Female : 01 Female : 02 Female : 144
Total manpower of the factory : 699 people
Toilet:
a) Officer/staff : 13 pcs
b) Male worker : 08 pcs
c) Female worker : 05 pcs
Fire Extinguisher:
a) DCP : 99 pcs
b) CO2 : 55 pcs
c) Water : 20 pcs
d) Foam : 06 pcs
Dormitory:
a) Officer/staff & F.Q : 01 pcs
b) Worker : 01 pcs
Emergency gate : 01 pcs
Units of Noman Group:
 Sufia fabrics ltd.
 Talha Tex pro Ltd.
 Artex Fabrics Ltd.
 Noman Fabrics Ltd.
 Nice Denim Mills Ltd.
 Marium Textile Mills Ltd.
 Zaber Spinning Mills Ltd.
 Talha Spinning Mills Ltd.
 Noman Weaving Mills Ltd.
 Sufia cotton Mills Ltd.
 Zarba Textile Mills Ltd.

12. Noman Weaving Mills Ltd
12
 Noman Terry Towel Mills Ltd.
 Yasmin Textile Mills Ltd.
 Talha Fabrics Limited
 Ismail Spinning Mills Ltd.
 Zubair spinning mills Ltd.
 Noman Textile Mills Ltd.
 Zaber Zubair Fabrics Ltd.
 Noman Spinning Mills Ltd.
 Yasmin Spinning Mills Ltd.
 Saad Saan Textile Mills Ltd.
 Zaber &Zubair Accessories Ltd.
 Noman composite Textile Ltd
 Ismail Anzuman –Ara Fabrics ltd.
 Saad Saan Apparels Ltd.
 Noman Fashion Fabrics Ltd.
 Zarba Rotor Spinnimg Mills Ltd.
Noman Weaving Mills Ltd
12
 Noman Terry Towel Mills Ltd.
 Yasmin Textile Mills Ltd.
 Talha Fabrics Limited
 Ismail Spinning Mills Ltd.
 Zubair spinning mills Ltd.
 Noman Textile Mills Ltd.
 Zaber Zubair Fabrics Ltd.
 Noman Spinning Mills Ltd.
 Yasmin Spinning Mills Ltd.
 Saad Saan Textile Mills Ltd.
 Zaber &Zubair Accessories Ltd.
 Noman composite Textile Ltd
 Ismail Anzuman –Ara Fabrics ltd.
 Saad Saan Apparels Ltd.
 Noman Fashion Fabrics Ltd.
 Zarba Rotor Spinnimg Mills Ltd.
Noman Weaving Mills Ltd
12
 Noman Terry Towel Mills Ltd.
 Yasmin Textile Mills Ltd.
 Talha Fabrics Limited
 Ismail Spinning Mills Ltd.
 Zubair spinning mills Ltd.
 Noman Textile Mills Ltd.
 Zaber Zubair Fabrics Ltd.
 Noman Spinning Mills Ltd.
 Yasmin Spinning Mills Ltd.
 Saad Saan Textile Mills Ltd.
 Zaber &Zubair Accessories Ltd.
 Noman composite Textile Ltd
 Ismail Anzuman –Ara Fabrics ltd.
 Saad Saan Apparels Ltd.
 Noman Fashion Fabrics Ltd.
 Zarba Rotor Spinnimg Mills Ltd.

13. Noman Weaving Mills Ltd
13
WEAVINGSHED
SIZINGSHED
DIGICLOTH
STORE
FOLDING&INSPECTIONDEPT
GENERATOR
CHIILLER
W
ORK
SHOP
WARPING
OFFICE
A/C STATION
GATE01
SECURITY
SECURITY
POST
NOMANWEAVING
MILLSLTD
GATE01
SECURITYAIR VESSEL
SECURITY W
ASTAGE
STORAGE
BOILER
CANTENE FOR WORKER
OFFICE ROOM
TOILET
MAINGATE
SECURITYPERSON20
MAYMENSING DHAKA HIGH WAY
N
LAY-OUT PLAN OF THE FACTORY
Noman Weaving Mills Ltd
13
WEAVINGSHED
SIZINGSHED
DIGICLOTH
STORE
FOLDING&INSPECTIONDEPT
GENERATOR
CHIILLER
W
ORK
SHOP
WARPING
OFFICE
A/C STATION
GATE01
SECURITY
SECURITY
POST
NOMANWEAVING
MILLSLTD
GATE01
SECURITYAIR VESSEL
SECURITY W
ASTAGE
STORAGE
BOILER
CANTENE FOR WORKER
OFFICE ROOM
TOILET
MAINGATE
SECURITYPERSON20
MAYMENSING DHAKA HIGH WAY
N
LAY-OUT PLAN OF THE FACTORY
Noman Weaving Mills Ltd
13
WEAVINGSHED
SIZINGSHED
DIGICLOTH
STORE
FOLDING&INSPECTIONDEPT
GENERATOR
CHIILLER
W
ORK
SHOP
WARPING
OFFICE
A/C STATION
GATE01
SECURITY
SECURITY
POST
NOMANWEAVING
MILLSLTD
GATE01
SECURITYAIR VESSEL
SECURITY W
ASTAGE
STORAGE
BOILER
CANTENE FOR WORKER
OFFICE ROOM
TOILET
MAINGATE
SECURITYPERSON20
MAYMENSING DHAKA HIGH WAY
N
LAY-OUT PLAN OF THE FACTORY

14. Noman Weaving Mills Ltd
14
Product mix:
 Plain
 Poplin, Voile, Matt, Canvas, Oxford, stripe fabric, checks fabric.
 Twill
 2/1s twill, 3/2 S twill
 Satin
 5 ends satin, stripe satin
poplin Voile Matt
Canvas Oxford stripe fabric
Noman Weaving Mills Ltd
14
Product mix:
 Plain
 Poplin, Voile, Matt, Canvas, Oxford, stripe fabric, checks fabric.
 Twill
 2/1s twill, 3/2 S twill
 Satin
 5 ends satin, stripe satin
poplin Voile Matt
Canvas Oxford stripe fabric
Noman Weaving Mills Ltd
14
Product mix:
 Plain
 Poplin, Voile, Matt, Canvas, Oxford, stripe fabric, checks fabric.
 Twill
 2/1s twill, 3/2 S twill
 Satin
 5 ends satin, stripe satin
poplin Voile Matt
Canvas Oxford stripe fabric

15. Noman Weaving Mills Ltd
15
Check fabric 2/1s twill 3/2 S twill
5 ends satin Stripe Satin
Different Department:
 Administration dept.
 Accounts dept.
 Store dept.
 Security dept.
 Mechanical dept.
 Electrical dept
 Quality dept.
 Mending &folding dept
 Utility dept.
 Workshop dept.
 Preparatory dept.(sizing & warping )
 R&D dept.
 Production dept.
Noman Weaving Mills Ltd
15
Check fabric 2/1s twill 3/2 S twill
5 ends satin Stripe Satin
Different Department:
 Administration dept.
 Accounts dept.
 Store dept.
 Security dept.
 Mechanical dept.
 Electrical dept
 Quality dept.
 Mending &folding dept
 Utility dept.
 Workshop dept.
 Preparatory dept.(sizing & warping )
 R&D dept.
 Production dept.
Noman Weaving Mills Ltd
15
Check fabric 2/1s twill 3/2 S twill
5 ends satin Stripe Satin
Different Department:
 Administration dept.
 Accounts dept.
 Store dept.
 Security dept.
 Mechanical dept.
 Electrical dept
 Quality dept.
 Mending &folding dept
 Utility dept.
 Workshop dept.
 Preparatory dept.(sizing & warping )
 R&D dept.
 Production dept.

16. Noman Weaving Mills Ltd
16
Chapter- 02
Manpower Management
Noman Weaving Mills Ltd
16
Chapter- 02
Manpower Management
Noman Weaving Mills Ltd
16
Chapter- 02
Manpower Management

17. Noman Weaving Mills Ltd
17
D
Noman Weaving Mills Ltd
17
D
Noman Weaving Mills Ltd
17
D

18. Noman Weaving Mills Ltd
18
Manpower setup in different shift:
 Administration dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 26 06 03 01 -04
 Accounts dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 03 -02
 Store dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 37 01 01 01 -04
 Security dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 02 22 22 22 -17
 Mechanical dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 18 19 19 19 -34
 Electrical dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 09 05 05 05 -15
 Quality dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Noman Weaving Mills Ltd
18
Manpower setup in different shift:
 Administration dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 26 06 03 01 -04
 Accounts dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 03 -02
 Store dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 37 01 01 01 -04
 Security dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 02 22 22 22 -17
 Mechanical dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 18 19 19 19 -34
 Electrical dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 09 05 05 05 -15
 Quality dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Noman Weaving Mills Ltd
18
Manpower setup in different shift:
 Administration dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 26 06 03 01 -04
 Accounts dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 03 -02
 Store dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 37 01 01 01 -04
 Security dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 02 22 22 22 -17
 Mechanical dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 18 19 19 19 -34
 Electrical dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 09 05 05 05 -15
 Quality dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short

19. Noman Weaving Mills Ltd
19
Manpower 3 2 2 2 -2
 Mending &folding dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 130 16 20 -46
 Utility dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 12 9 14 14 -15
 Workshop dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 10 2 2 -3
 Preparatory dept.(sizing & warping)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 6 27 27 27 -55
 Production dept.(loom)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 11 59 59 59 -35
Noman Weaving Mills Ltd
19
Manpower 3 2 2 2 -2
 Mending &folding dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 130 16 20 -46
 Utility dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 12 9 14 14 -15
 Workshop dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 10 2 2 -3
 Preparatory dept.(sizing & warping)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 6 27 27 27 -55
 Production dept.(loom)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 11 59 59 59 -35
Noman Weaving Mills Ltd
19
Manpower 3 2 2 2 -2
 Mending &folding dept
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 130 16 20 -46
 Utility dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 12 9 14 14 -15
 Workshop dept.
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 10 2 2 -3
 Preparatory dept.(sizing & warping)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 6 27 27 27 -55
 Production dept.(loom)
Shift General Shift
“A”
Shift
“B”
Shift
“C”
Short
Manpower 11 59 59 59 -35

20. Noman Weaving Mills Ltd
20
Specification of machineries:
List of the machine: Number of m/c Brand name Origin RPM
Winding machine: 3 Tangsi Textile
Machinery Co.
Chine 1120
Warping machine: 4 Benninger /hacoba Switzerland 1200
Chapter -03
Machine description
Noman Weaving Mills Ltd
20
Specification of machineries:
List of the machine: Number of m/c Brand name Origin RPM
Winding machine: 3 Tangsi Textile
Machinery Co.
Chine 1120
Warping machine: 4 Benninger /hacoba Switzerland 1200
Chapter -03
Machine description
Noman Weaving Mills Ltd
20
Specification of machineries:
List of the machine: Number of m/c Brand name Origin RPM
Winding machine: 3 Tangsi Textile
Machinery Co.
Chine 1120
Warping machine: 4 Benninger /hacoba Switzerland 1200
Chapter -03
Machine description

21. Noman Weaving Mills Ltd
21
Sizing machine 2 Benninger
sucker muller
Switzerland 160
Picanol loom 40 Optimax
Gamma
Belgium 700/500
Air jet loom 128 Toyota JAT 710 Japan 800
Projectile loom 156 sulzer Switzerland 250
Desk loom 1 Bangladesh
Knotting m/c 5 Staubli Switzerland
Lay out plan of weaving section:
Noman Weaving Mills Ltd
21
Sizing machine 2 Benninger
sucker muller
Switzerland 160
Picanol loom 40 Optimax
Gamma
Belgium 700/500
Air jet loom 128 Toyota JAT 710 Japan 800
Projectile loom 156 sulzer Switzerland 250
Desk loom 1 Bangladesh
Knotting m/c 5 Staubli Switzerland
Lay out plan of weaving section:
Noman Weaving Mills Ltd
21
Sizing machine 2 Benninger
sucker muller
Switzerland 160
Picanol loom 40 Optimax
Gamma
Belgium 700/500
Air jet loom 128 Toyota JAT 710 Japan 800
Projectile loom 156 sulzer Switzerland 250
Desk loom 1 Bangladesh
Knotting m/c 5 Staubli Switzerland
Lay out plan of weaving section:

22. Noman Weaving Mills Ltd
22
Noman Weaving Mills Ltd
22
Noman Weaving Mills Ltd
22

23. Noman Weaving Mills Ltd
23
Information about yarn source and product mix:
Important Yarn
Receive From Count Blend Ratio
Chapter -04
Raw Materials
Noman Weaving Mills Ltd
23
Information about yarn source and product mix:
Important Yarn
Receive From Count Blend Ratio
Chapter -04
Raw Materials
Noman Weaving Mills Ltd
23
Information about yarn source and product mix:
Important Yarn
Receive From Count Blend Ratio
Chapter -04
Raw Materials

24. Noman Weaving Mills Ltd
24
(Name of spinning mills)
Nahar (India) 80s/1,60s/1,40s/1 CB/CP 100%
Local Yarn
Receive From
(Name of spinning
mills)
Count Blend Ratio
Zaber 30s/1 BC 100%
Zaber 40s/1 CW 100%
Zaber 50s/1 Comb 100%
Zubair 30s/1,40s/1 CW 100%
Zubair 40s/1,50s/1 CB/CP 100%
Talha 16s/1,20s/1,24s/1 CTN 100%
Talha 30s/1 KW 100%
Yasmin 16s/1,24s/1,30s/1,38s/1,45s/1,50s/1 PC 50%+50%
Yasmin 40s/1,45s/1,58s/1,70s/1 CW 100%
Yasmin 45s/1,46s/1 TC 65%+35%
Yasmin 40s/1,45s/1,50s/1 CVC 60%+40%
Yasmin 49s/1 Comb 100%
Sufia 19.5s/1,45.5s/1 CTN 100%
Sufia 30s/1 KC 60%+40%
Sufia 45s/1 CVC 100%
Ashik Comp. 9s/1 CTN 100%
Ashik 16s/1 CTN
Double Yarn
Noman Weaving Mills Ltd
24
(Name of spinning mills)
Nahar (India) 80s/1,60s/1,40s/1 CB/CP 100%
Local Yarn
Receive From
(Name of spinning
mills)
Count Blend Ratio
Zaber 30s/1 BC 100%
Zaber 40s/1 CW 100%
Zaber 50s/1 Comb 100%
Zubair 30s/1,40s/1 CW 100%
Zubair 40s/1,50s/1 CB/CP 100%
Talha 16s/1,20s/1,24s/1 CTN 100%
Talha 30s/1 KW 100%
Yasmin 16s/1,24s/1,30s/1,38s/1,45s/1,50s/1 PC 50%+50%
Yasmin 40s/1,45s/1,58s/1,70s/1 CW 100%
Yasmin 45s/1,46s/1 TC 65%+35%
Yasmin 40s/1,45s/1,50s/1 CVC 60%+40%
Yasmin 49s/1 Comb 100%
Sufia 19.5s/1,45.5s/1 CTN 100%
Sufia 30s/1 KC 60%+40%
Sufia 45s/1 CVC 100%
Ashik Comp. 9s/1 CTN 100%
Ashik 16s/1 CTN
Double Yarn
Noman Weaving Mills Ltd
24
(Name of spinning mills)
Nahar (India) 80s/1,60s/1,40s/1 CB/CP 100%
Local Yarn
Receive From
(Name of spinning
mills)
Count Blend Ratio
Zaber 30s/1 BC 100%
Zaber 40s/1 CW 100%
Zaber 50s/1 Comb 100%
Zubair 30s/1,40s/1 CW 100%
Zubair 40s/1,50s/1 CB/CP 100%
Talha 16s/1,20s/1,24s/1 CTN 100%
Talha 30s/1 KW 100%
Yasmin 16s/1,24s/1,30s/1,38s/1,45s/1,50s/1 PC 50%+50%
Yasmin 40s/1,45s/1,58s/1,70s/1 CW 100%
Yasmin 45s/1,46s/1 TC 65%+35%
Yasmin 40s/1,45s/1,50s/1 CVC 60%+40%
Yasmin 49s/1 Comb 100%
Sufia 19.5s/1,45.5s/1 CTN 100%
Sufia 30s/1 KC 60%+40%
Sufia 45s/1 CVC 100%
Ashik Comp. 9s/1 CTN 100%
Ashik 16s/1 CTN
Double Yarn

25. Noman Weaving Mills Ltd
25
Receive From
(Name of spinning
mills)
Count Blend Ratio
Z&Z Fab 10s/2,16s/1 CTN 100%
Z&Z Fab 36s/2 CVC 60%+40%
Noman Tex 30s/2 CW 100%
Noman Tex 40s/2 CB/CP 100%
Zaber 32s/2 CW 100%
Spuare 20s/2 CTN 100%
Mytas 20s/2 CTN 100%
R.k. Spg 20s/2 TC 35%+65%
R.k. Spg 60s/2 CB/CP 100%
R.k. Spg 20s/2 CTN 100%
R.k. Spg 39s/2 CW 100%
MIMTEX 40s/2 Comb 100%
MIMTEX 60s/2 CB/CP 100%
TAMIJ 80s/2 CB/CP 100%
Dyed Yarn (For sample making)
Receive From
(Name of
spinning mills)
Count Blend Ratio Color
Paramount 40s/1 CVC 60%+40% Opt.White
Paramount 20s/1 CVC 60%+40% Beige
Paramount 40s/1 PC 50%+50% Opt.white
Paramount 20s/1 CTN 100% Opt.white
Paramount 40s/1 CB/CP 100% Navy blue
Noman Weaving Mills Ltd
25
Receive From
(Name of spinning
mills)
Count Blend Ratio
Z&Z Fab 10s/2,16s/1 CTN 100%
Z&Z Fab 36s/2 CVC 60%+40%
Noman Tex 30s/2 CW 100%
Noman Tex 40s/2 CB/CP 100%
Zaber 32s/2 CW 100%
Spuare 20s/2 CTN 100%
Mytas 20s/2 CTN 100%
R.k. Spg 20s/2 TC 35%+65%
R.k. Spg 60s/2 CB/CP 100%
R.k. Spg 20s/2 CTN 100%
R.k. Spg 39s/2 CW 100%
MIMTEX 40s/2 Comb 100%
MIMTEX 60s/2 CB/CP 100%
TAMIJ 80s/2 CB/CP 100%
Dyed Yarn (For sample making)
Receive From
(Name of
spinning mills)
Count Blend Ratio Color
Paramount 40s/1 CVC 60%+40% Opt.White
Paramount 20s/1 CVC 60%+40% Beige
Paramount 40s/1 PC 50%+50% Opt.white
Paramount 20s/1 CTN 100% Opt.white
Paramount 40s/1 CB/CP 100% Navy blue
Noman Weaving Mills Ltd
25
Receive From
(Name of spinning
mills)
Count Blend Ratio
Z&Z Fab 10s/2,16s/1 CTN 100%
Z&Z Fab 36s/2 CVC 60%+40%
Noman Tex 30s/2 CW 100%
Noman Tex 40s/2 CB/CP 100%
Zaber 32s/2 CW 100%
Spuare 20s/2 CTN 100%
Mytas 20s/2 CTN 100%
R.k. Spg 20s/2 TC 35%+65%
R.k. Spg 60s/2 CB/CP 100%
R.k. Spg 20s/2 CTN 100%
R.k. Spg 39s/2 CW 100%
MIMTEX 40s/2 Comb 100%
MIMTEX 60s/2 CB/CP 100%
TAMIJ 80s/2 CB/CP 100%
Dyed Yarn (For sample making)
Receive From
(Name of
spinning mills)
Count Blend Ratio Color
Paramount 40s/1 CVC 60%+40% Opt.White
Paramount 20s/1 CVC 60%+40% Beige
Paramount 40s/1 PC 50%+50% Opt.white
Paramount 20s/1 CTN 100% Opt.white
Paramount 40s/1 CB/CP 100% Navy blue

26. Noman Weaving Mills Ltd
26
Paramount 40s/1 CVC 60%+40% Sky blue
Paramount 20s/1 CVC 60%+40% Black
Paramount 40s/1 PC 50%+50% Blue
NOOR 30s/1 Comb 100% Black
NOOR 30s/1 Comb 100% White
Raw material for Sizing:
Chemical Name
 Kollatex 05
 Penetrose 50
 Glysofill soft
 Elastex
 Tape
 Pinitex
 PVA
 Quick solan SPR
Noman Weaving Mills Ltd
26
Paramount 40s/1 CVC 60%+40% Sky blue
Paramount 20s/1 CVC 60%+40% Black
Paramount 40s/1 PC 50%+50% Blue
NOOR 30s/1 Comb 100% Black
NOOR 30s/1 Comb 100% White
Raw material for Sizing:
Chemical Name
 Kollatex 05
 Penetrose 50
 Glysofill soft
 Elastex
 Tape
 Pinitex
 PVA
 Quick solan SPR
Noman Weaving Mills Ltd
26
Paramount 40s/1 CVC 60%+40% Sky blue
Paramount 20s/1 CVC 60%+40% Black
Paramount 40s/1 PC 50%+50% Blue
NOOR 30s/1 Comb 100% Black
NOOR 30s/1 Comb 100% White
Raw material for Sizing:
Chemical Name
 Kollatex 05
 Penetrose 50
 Glysofill soft
 Elastex
 Tape
 Pinitex
 PVA
 Quick solan SPR

27. Noman Weaving Mills Ltd
27
Chapter -05
Research & development
Noman Weaving Mills Ltd
27
Chapter -05
Research & development
Noman Weaving Mills Ltd
27
Chapter -05
Research & development

28. Noman Weaving Mills Ltd
28
R&D Department:
Sample analysis:
 Fabric construction analyses from given sample
 Identify the fabric type e.g. yarn dyed or grey fabric
 Identify the weave structure of sample
 Find out yarn count, EPI, PPI etc.
 Measured the yarn consumptions according to the order quantity
 Make warp and weft pattern.
 During sample making some parameters are considered-
 Cover factor
 Reed selection
Cover Factor: Cover factor is important part during production like as loom running. It indicates the
fabric consumption. Is it possible or not to go to production. Expressed as
British method:
EPI PPI
C.F
count count
Germany Method:
K1
EPI
count
K2
PPI
count
EPI PPI
count
K1 K2
28
C.F
count
Noman Weaving Mills Ltd
28
R&D Department:
Sample analysis:
 Fabric construction analyses from given sample
 Identify the fabric type e.g. yarn dyed or grey fabric
 Identify the weave structure of sample
 Find out yarn count, EPI, PPI etc.
 Measured the yarn consumptions according to the order quantity
 Make warp and weft pattern.
 During sample making some parameters are considered-
 Cover factor
 Reed selection
Cover Factor: Cover factor is important part during production like as loom running. It indicates the
fabric consumption. Is it possible or not to go to production. Expressed as
British method:
EPI PPI
C.F
count count
Germany Method:
K1
EPI
count
K2
PPI
count
EPI PPI
count
K1 K2
28
C.F
count
Noman Weaving Mills Ltd
28
R&D Department:
Sample analysis:
 Fabric construction analyses from given sample
 Identify the fabric type e.g. yarn dyed or grey fabric
 Identify the weave structure of sample
 Find out yarn count, EPI, PPI etc.
 Measured the yarn consumptions according to the order quantity
 Make warp and weft pattern.
 During sample making some parameters are considered-
 Cover factor
 Reed selection
Cover Factor: Cover factor is important part during production like as loom running. It indicates the
fabric consumption. Is it possible or not to go to production. Expressed as
British method:
EPI PPI
C.F
count count
Germany Method:
K1
EPI
count
K2
PPI
count
EPI PPI
count
K1 K2
28
C.F
count

29. Noman Weaving Mills Ltd
29
Reed selection:
Reed Count: Number of dent per 2inch of reed is called reed count. Which is depends on fabric
construction & storage of reed.
Construction:
124 96
40 40
58
*
*
Total ends 124 * 58
7192
Reed count EPI *
Width of cloth
Reed Width
Reed Width Fabric With
100
*
100 + % regain
58 **
100 + 12
100
64.96"
Reed Count 124 *
58
64.96
110.7
Or
Reed count = Finished EPI × 0 .9
= 124× .9
= 111.6
Noman Weaving Mills Ltd
29
Reed selection:
Reed Count: Number of dent per 2inch of reed is called reed count. Which is depends on fabric
construction & storage of reed.
Construction:
124 96
40 40
58
*
*
Total ends 124 * 58
7192
Reed count EPI *
Width of cloth
Reed Width
Reed Width Fabric With
100
*
100 + % regain
58 **
100 + 12
100
64.96"
Reed Count 124 *
58
64.96
110.7
Or
Reed count = Finished EPI × 0 .9
= 124× .9
= 111.6
Noman Weaving Mills Ltd
29
Reed selection:
Reed Count: Number of dent per 2inch of reed is called reed count. Which is depends on fabric
construction & storage of reed.
Construction:
124 96
40 40
58
*
*
Total ends 124 * 58
7192
Reed count EPI *
Width of cloth
Reed Width
Reed Width Fabric With
100
*
100 + % regain
58 **
100 + 12
100
64.96"
Reed Count 124 *
58
64.96
110.7
Or
Reed count = Finished EPI × 0 .9
= 124× .9
= 111.6

30. Noman Weaving Mills Ltd
30
Reed Width=
Total ends
Reed Count
7192
111
=
= 64.7
Contraction mesurment:
Warp contruiction = EPI *
3
Warp count
= 124 *
3
40
Weft contruction= *PPI
3
Weft count
= 96 *
3
40
= 9.3
7.2=
Total Contruction = (9.3 +7.2) * .85
= 14.02
Suppose, fabric required = 5000mtr
Tape Length= Required length + (contruction % * .85) + 30mtr wastage
5000 + (14.02 * .85) + (30=
=
* 2) [Here, no of beam = 2]
5074
Noman Weaving Mills Ltd
30
Reed Width=
Total ends
Reed Count
7192
111
=
= 64.7
Contraction mesurment:
Warp contruiction = EPI *
3
Warp count
= 124 *
3
40
Weft contruction= *PPI
3
Weft count
= 96 *
3
40
= 9.3
7.2=
Total Contruction = (9.3 +7.2) * .85
= 14.02
Suppose, fabric required = 5000mtr
Tape Length= Required length + (contruction % * .85) + 30mtr wastage
5000 + (14.02 * .85) + (30=
=
* 2) [Here, no of beam = 2]
5074
Noman Weaving Mills Ltd
30
Reed Width=
Total ends
Reed Count
7192
111
=
= 64.7
Contraction mesurment:
Warp contruiction = EPI *
3
Warp count
= 124 *
3
40
Weft contruction= *PPI
3
Weft count
= 96 *
3
40
= 9.3
7.2=
Total Contruction = (9.3 +7.2) * .85
= 14.02
Suppose, fabric required = 5000mtr
Tape Length= Required length + (contruction % * .85) + 30mtr wastage
5000 + (14.02 * .85) + (30=
=
* 2) [Here, no of beam = 2]
5074

31. Noman Weaving Mills Ltd
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Fabric wt calculation system:
Oz/Yds² =
1.03 1.05
0.685
e e
EPI PPI
N warp N weft
  
  
 
GSM =
1.03 1.05
23.25
e e
EPI PPI
N warp N weft
  
  
 
eN =
L w
W l


Wt calculation =
39.37 1000
width GSM
length 
Warp wt in lbs (yarn consumption):
EPI× fabric width in inch× (fabric length in yds +fabric length in yds× crimp %)
+20% waste of the total warp weight
Ne warp × 840
Weft wt in lbs
EPI× fabric length in inch× (fabric width in yds +fabric width in yds× crimp %) +15%
waste of the total warp weight
Ne weft × 840
Noman Weaving Mills Ltd
31
Fabric wt calculation system:
Oz/Yds² =
1.03 1.05
0.685
e e
EPI PPI
N warp N weft
  
  
 
GSM =
1.03 1.05
23.25
e e
EPI PPI
N warp N weft
  
  
 
eN =
L w
W l


Wt calculation =
39.37 1000
width GSM
length 
Warp wt in lbs (yarn consumption):
EPI× fabric width in inch× (fabric length in yds +fabric length in yds× crimp %)
+20% waste of the total warp weight
Ne warp × 840
Weft wt in lbs
EPI× fabric length in inch× (fabric width in yds +fabric width in yds× crimp %) +15%
waste of the total warp weight
Ne weft × 840
Noman Weaving Mills Ltd
31
Fabric wt calculation system:
Oz/Yds² =
1.03 1.05
0.685
e e
EPI PPI
N warp N weft
  
  
 
GSM =
1.03 1.05
23.25
e e
EPI PPI
N warp N weft
  
  
 
eN =
L w
W l


Wt calculation =
39.37 1000
width GSM
length 
Warp wt in lbs (yarn consumption):
EPI× fabric width in inch× (fabric length in yds +fabric length in yds× crimp %)
+20% waste of the total warp weight
Ne warp × 840
Weft wt in lbs
EPI× fabric length in inch× (fabric width in yds +fabric width in yds× crimp %) +15%
waste of the total warp weight
Ne weft × 840

32. Noman Weaving Mills Ltd
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Design identification:
Fig: plain weaves (1/1) Fig:
2/1 z twill
Fig: 5 end satin Move-3 Fig: 2/2 Matt
Fig: Dobby design
Noman Weaving Mills Ltd
32
Design identification:
Fig: plain weaves (1/1) Fig:
2/1 z twill
Fig: 5 end satin Move-3 Fig: 2/2 Matt
Fig: Dobby design
Noman Weaving Mills Ltd
32
Design identification:
Fig: plain weaves (1/1) Fig:
2/1 z twill
Fig: 5 end satin Move-3 Fig: 2/2 Matt
Fig: Dobby design

33. Noman Weaving Mills Ltd
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Chapter -06
Operation procedure
Noman Weaving Mills Ltd
33
Chapter -06
Operation procedure
Noman Weaving Mills Ltd
33
Chapter -06
Operation procedure

34. Noman Weaving Mills Ltd
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Sequence of operation
Yarn from spinning (Cone)
Winding
Weft (Cone form)Warping
Sizing
Drawing Knotting
And
Denting
Inspection
Mending
Folding
Packing
Unwind the fabric from the cloth roller
Looming
Weaving
warp weft
Introduction of winding:
Noman Weaving Mills Ltd
34
Sequence of operation
Yarn from spinning (Cone)
Winding
Weft (Cone form)Warping
Sizing
Drawing Knotting
And
Denting
Inspection
Mending
Folding
Packing
Unwind the fabric from the cloth roller
Looming
Weaving
warp weft
Introduction of winding:
Noman Weaving Mills Ltd
34
Sequence of operation
Yarn from spinning (Cone)
Winding
Weft (Cone form)Warping
Sizing
Drawing Knotting
And
Denting
Inspection
Mending
Folding
Packing
Unwind the fabric from the cloth roller
Looming
Weaving
warp weft
Introduction of winding:

35. Noman Weaving Mills Ltd
35
Winding is the process of transferring yarn or thread from one type of package to another to facilitate
subsequent processing. The rehandling of yarn is an integral part of the weaving process. Not only
must the package and the yarn itself be suitable for processing on the next machine in the production
process, but also other factors such as packing cases, pressure due to winding tension must be
considered.
Objectives:
 To know about the winding process
 To get knowledge of different parts of the winding machine.
 To calculate the hardness of the cone
 To measure the winding angle of the package
 To get exact winding rate
 To acquire perfect knowledge about winding and apply it in future.
Purpose of winding:
 To remove objectionable faults from the yarns
 To produce good package containing long continuous length of yarn.
 The winding package should facilitate smooth operation of the subsequent
process
 To make the suitable package for warping
 To control the exact tension of the package
Types of winding:
Actually winding is divided into three types:
 Parallel wound package
 Near parallel wound package
 Cross wound package
Winding faults:
Yarn faults
 Weak yarn, Slub, Neps, Knots, Thick and thin places, Seed, leaf and other foreign matter,
Adhered loose fiber.
Package faults
 Stitch or jail, Slough off, Entanglements, Wild yarns, Soft nose, Snarls.
1
Machine Specification:
 Cone winding machine
Model : GA014MD- 120
Origin : China
Spindle : 120
 High speed cone/ Cheese winding
machine
M/c serial no : 1817
R. P .M : 1720
Noman Weaving Mills Ltd
35
Winding is the process of transferring yarn or thread from one type of package to another to facilitate
subsequent processing. The rehandling of yarn is an integral part of the weaving process. Not only
must the package and the yarn itself be suitable for processing on the next machine in the production
process, but also other factors such as packing cases, pressure due to winding tension must be
considered.
Objectives:
 To know about the winding process
 To get knowledge of different parts of the winding machine.
 To calculate the hardness of the cone
 To measure the winding angle of the package
 To get exact winding rate
 To acquire perfect knowledge about winding and apply it in future.
Purpose of winding:
 To remove objectionable faults from the yarns
 To produce good package containing long continuous length of yarn.
 The winding package should facilitate smooth operation of the subsequent
process
 To make the suitable package for warping
 To control the exact tension of the package
Types of winding:
Actually winding is divided into three types:
 Parallel wound package
 Near parallel wound package
 Cross wound package
Winding faults:
Yarn faults
 Weak yarn, Slub, Neps, Knots, Thick and thin places, Seed, leaf and other foreign matter,
Adhered loose fiber.
Package faults
 Stitch or jail, Slough off, Entanglements, Wild yarns, Soft nose, Snarls.
1
Machine Specification:
 Cone winding machine
Model : GA014MD- 120
Origin : China
Spindle : 120
 High speed cone/ Cheese winding
machine
M/c serial no : 1817
R. P .M : 1720
Noman Weaving Mills Ltd
35
Winding is the process of transferring yarn or thread from one type of package to another to facilitate
subsequent processing. The rehandling of yarn is an integral part of the weaving process. Not only
must the package and the yarn itself be suitable for processing on the next machine in the production
process, but also other factors such as packing cases, pressure due to winding tension must be
considered.
Objectives:
 To know about the winding process
 To get knowledge of different parts of the winding machine.
 To calculate the hardness of the cone
 To measure the winding angle of the package
 To get exact winding rate
 To acquire perfect knowledge about winding and apply it in future.
Purpose of winding:
 To remove objectionable faults from the yarns
 To produce good package containing long continuous length of yarn.
 The winding package should facilitate smooth operation of the subsequent
process
 To make the suitable package for warping
 To control the exact tension of the package
Types of winding:
Actually winding is divided into three types:
 Parallel wound package
 Near parallel wound package
 Cross wound package
Winding faults:
Yarn faults
 Weak yarn, Slub, Neps, Knots, Thick and thin places, Seed, leaf and other foreign matter,
Adhered loose fiber.
Package faults
 Stitch or jail, Slough off, Entanglements, Wild yarns, Soft nose, Snarls.
1
Machine Specification:
 Cone winding machine
Model : GA014MD- 120
Origin : China
Spindle : 120
 High speed cone/ Cheese winding
machine
M/c serial no : 1817
R. P .M : 1720

36. Noman Weaving Mills Ltd
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Yarn path diagram of winding:
Winding package
Yarn clearer
Traverse
Tension device
Guide rod
Bobbin holder
Yarn package
Fig:Yarn path in winding
2
Hardness of cone:
Hardness = wt. of package/ volume of package
D
H
 Cone winding machine
Model : GA014MG
Origin : China
Tangsi Textile Machinery Co. Ltd
Noman Weaving Mills Ltd
36
Yarn path diagram of winding:
Winding package
Yarn clearer
Traverse
Tension device
Guide rod
Bobbin holder
Yarn package
Fig:Yarn path in winding
2
Hardness of cone:
Hardness = wt. of package/ volume of package
D
H
 Cone winding machine
Model : GA014MG
Origin : China
Tangsi Textile Machinery Co. Ltd
Noman Weaving Mills Ltd
36
Yarn path diagram of winding:
Winding package
Yarn clearer
Traverse
Tension device
Guide rod
Bobbin holder
Yarn package
Fig:Yarn path in winding
2
Hardness of cone:
Hardness = wt. of package/ volume of package
D
H
 Cone winding machine
Model : GA014MG
Origin : China
Tangsi Textile Machinery Co. Ltd

37. Noman Weaving Mills Ltd
37
We know,
Volume of package = πR2
H /4
Where,
R2
= D2
-d2
=142
-42
= 180cm
So, volume = 3.1416*180*17/4
=2403 cm3
Hardness of cone = 1600/2403 gm/cm3
=0.6658 gm/cm3
Standard range of hardness:
For soft cone …………………..0.350--0.500 gm/cm3
For hard cone ………………….0.550—0.700 gm/cm3
Winding angle and Winding length calculation:
Winding angle,
Ѳ =2 tan-1
(t / π*d*n)
Noman Weaving Mills Ltd
37
We know,
Volume of package = πR2
H /4
Where,
R2
= D2
-d2
=142
-42
= 180cm
So, volume = 3.1416*180*17/4
=2403 cm3
Hardness of cone = 1600/2403 gm/cm3
=0.6658 gm/cm3
Standard range of hardness:
For soft cone …………………..0.350--0.500 gm/cm3
For hard cone ………………….0.550—0.700 gm/cm3
Winding angle and Winding length calculation:
Winding angle,
Ѳ =2 tan-1
(t / π*d*n)
Noman Weaving Mills Ltd
37
We know,
Volume of package = πR2
H /4
Where,
R2
= D2
-d2
=142
-42
= 180cm
So, volume = 3.1416*180*17/4
=2403 cm3
Hardness of cone = 1600/2403 gm/cm3
=0.6658 gm/cm3
Standard range of hardness:
For soft cone …………………..0.350--0.500 gm/cm3
For hard cone ………………….0.550—0.700 gm/cm3
Winding angle and Winding length calculation:
Winding angle,
Ѳ =2 tan-1
(t / π*d*n)

38. Noman Weaving Mills Ltd
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Where,
Travers length, t= 150 mm
Scroll number, n= 2
Bobbin dia, d = 5cm
So winding angle,
Ѳ=2 tan-1
(150/3.1416*50*2)
=51.068 ◦
Winding length = 2t/ sin Ѳ/2
=2*150/sin 51.068/2
= 695.97mm
Requirements for winding:
 The fault level in the yarn must be reduced to an acceptable level.
 The yarn must not be damaged in any way in the winding process.
 The yarn must be wound in such a way as to permit unwinding in the
following. process with minimum difficulties at required speed.
 The package size, shape and build must be most technologically suitable for
particular end use.
 The package size should be controlled to meet the particular economic
requirement.
 The device must be reliable.
 The device must not introduce difference in count.
 It must be easily cleaning.
 The operating surface must be smooth.
Introduction:
The preparation of warp yarn is more demanding and complicated than that of the weft or
filling yarn. So correctly warping (Beaming) is very important for weaving and sizing
(slashing). It depends on some aspects as different condition.
What is warping?
Warping is transferring many yarns from a creel of single end package forming a parallel
sheet of yarns wound onto a beam or section beam.
Noman Weaving Mills Ltd
38
Where,
Travers length, t= 150 mm
Scroll number, n= 2
Bobbin dia, d = 5cm
So winding angle,
Ѳ=2 tan-1
(150/3.1416*50*2)
=51.068 ◦
Winding length = 2t/ sin Ѳ/2
=2*150/sin 51.068/2
= 695.97mm
Requirements for winding:
 The fault level in the yarn must be reduced to an acceptable level.
 The yarn must not be damaged in any way in the winding process.
 The yarn must be wound in such a way as to permit unwinding in the
following. process with minimum difficulties at required speed.
 The package size, shape and build must be most technologically suitable for
particular end use.
 The package size should be controlled to meet the particular economic
requirement.
 The device must be reliable.
 The device must not introduce difference in count.
 It must be easily cleaning.
 The operating surface must be smooth.
Introduction:
The preparation of warp yarn is more demanding and complicated than that of the weft or
filling yarn. So correctly warping (Beaming) is very important for weaving and sizing
(slashing). It depends on some aspects as different condition.
What is warping?
Warping is transferring many yarns from a creel of single end package forming a parallel
sheet of yarns wound onto a beam or section beam.
Noman Weaving Mills Ltd
38
Where,
Travers length, t= 150 mm
Scroll number, n= 2
Bobbin dia, d = 5cm
So winding angle,
Ѳ=2 tan-1
(150/3.1416*50*2)
=51.068 ◦
Winding length = 2t/ sin Ѳ/2
=2*150/sin 51.068/2
= 695.97mm
Requirements for winding:
 The fault level in the yarn must be reduced to an acceptable level.
 The yarn must not be damaged in any way in the winding process.
 The yarn must be wound in such a way as to permit unwinding in the
following. process with minimum difficulties at required speed.
 The package size, shape and build must be most technologically suitable for
particular end use.
 The package size should be controlled to meet the particular economic
requirement.
 The device must be reliable.
 The device must not introduce difference in count.
 It must be easily cleaning.
 The operating surface must be smooth.
Introduction:
The preparation of warp yarn is more demanding and complicated than that of the weft or
filling yarn. So correctly warping (Beaming) is very important for weaving and sizing
(slashing). It depends on some aspects as different condition.
What is warping?
Warping is transferring many yarns from a creel of single end package forming a parallel
sheet of yarns wound onto a beam or section beam.

39. Noman Weaving Mills Ltd
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Depending on the kind of intermediate carrier used, the industrial warping process can be
carried out according to two different technologies:
 Sectional warping ( indirect or conical drum or dresser warping)
 Beam warping or direct warping (preparatory beam warping)
Objectives:
 To know about different warping systems and machines.
 To get knowledge of various parts of the warping machine.
 To calculate the different terminology for exact production.
 To minimize the machine breakdown time.
Purpose of warping
 To accelerate the next process.
 To remove flies, dust, dirt particles from the yarns.
 To find thin, weak place, large knots and modify.
 To make the yarns uniform and control the yarn tension.
 To increase the productivity and decrease the wastage of the yarns
 To build a suitable package for the perfect sizing and weaving.
Direct or high speed warping:
Direct Warping Denotes the transference of yarns from single-end yarn packages, wound
packages, directly to a beam in a one step process. This means that there are an equal number
of packages in the creel area as there are ends on the beam, except in the case of a magazine
creel. A magazine creel connects the tail of one wound package to the beginning of a new
wound package for an easy package transfer, from the wound packages in the creel.
 Direct warping can be used to directly produce the weavers beam in a single
operation. That is use for strong yarn such as mono filament or multifilament yarn
this is also called direct beaming.
 In direct warping system there is a several method which is called intermediate
beams. This beam is used in sizing then it wind in weavers beam. If the weavers
beam contains 10000 warp ends, then there would be 9 warper’s beams of 1000 ends
each.
Noman Weaving Mills Ltd
39
Depending on the kind of intermediate carrier used, the industrial warping process can be
carried out according to two different technologies:
 Sectional warping ( indirect or conical drum or dresser warping)
 Beam warping or direct warping (preparatory beam warping)
Objectives:
 To know about different warping systems and machines.
 To get knowledge of various parts of the warping machine.
 To calculate the different terminology for exact production.
 To minimize the machine breakdown time.
Purpose of warping
 To accelerate the next process.
 To remove flies, dust, dirt particles from the yarns.
 To find thin, weak place, large knots and modify.
 To make the yarns uniform and control the yarn tension.
 To increase the productivity and decrease the wastage of the yarns
 To build a suitable package for the perfect sizing and weaving.
Direct or high speed warping:
Direct Warping Denotes the transference of yarns from single-end yarn packages, wound
packages, directly to a beam in a one step process. This means that there are an equal number
of packages in the creel area as there are ends on the beam, except in the case of a magazine
creel. A magazine creel connects the tail of one wound package to the beginning of a new
wound package for an easy package transfer, from the wound packages in the creel.
 Direct warping can be used to directly produce the weavers beam in a single
operation. That is use for strong yarn such as mono filament or multifilament yarn
this is also called direct beaming.
 In direct warping system there is a several method which is called intermediate
beams. This beam is used in sizing then it wind in weavers beam. If the weavers
beam contains 10000 warp ends, then there would be 9 warper’s beams of 1000 ends
each.
Noman Weaving Mills Ltd
39
Depending on the kind of intermediate carrier used, the industrial warping process can be
carried out according to two different technologies:
 Sectional warping ( indirect or conical drum or dresser warping)
 Beam warping or direct warping (preparatory beam warping)
Objectives:
 To know about different warping systems and machines.
 To get knowledge of various parts of the warping machine.
 To calculate the different terminology for exact production.
 To minimize the machine breakdown time.
Purpose of warping
 To accelerate the next process.
 To remove flies, dust, dirt particles from the yarns.
 To find thin, weak place, large knots and modify.
 To make the yarns uniform and control the yarn tension.
 To increase the productivity and decrease the wastage of the yarns
 To build a suitable package for the perfect sizing and weaving.
Direct or high speed warping:
Direct Warping Denotes the transference of yarns from single-end yarn packages, wound
packages, directly to a beam in a one step process. This means that there are an equal number
of packages in the creel area as there are ends on the beam, except in the case of a magazine
creel. A magazine creel connects the tail of one wound package to the beginning of a new
wound package for an easy package transfer, from the wound packages in the creel.
 Direct warping can be used to directly produce the weavers beam in a single
operation. That is use for strong yarn such as mono filament or multifilament yarn
this is also called direct beaming.
 In direct warping system there is a several method which is called intermediate
beams. This beam is used in sizing then it wind in weavers beam. If the weavers
beam contains 10000 warp ends, then there would be 9 warper’s beams of 1000 ends
each.

40. Noman Weaving Mills Ltd
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Operation procedure of direct warping:
The direct warping section each and every works are done accordingly. From creel to
warper’s beam the yarn are passes continues in a systematic device. Firstly input the cone in
to the cone stand in creel according to weight or length wise that can be measured previously.
Every stand contains nine package holders. The yarn are continues passes by the sensory
guide which can measure the tension of yarn and identify the yarn. In this guide there has a
suctioning system which cleans the device continuously. In Benninger warping machine the
creel capacity is 1224 and these types of creel is called v-creel. The yarn is transferred from
creel to warping machine by passes to the v-reed. The top of the machine contains v-reed
which separates each yarn eventually. Then the yarn is passing upon pre roller and winding
the warper beam. The warpers beam gets a pressure from pressure roller at the bottom of the
machine. The pressure roller supported the warper beam continuously and keeping the yarn
parallel.
M /C specification:
Modern- Conventional-
Name of the m/c: Benninger Name of the m/c: hacoba
Name of origin: Switzerland Name of origin: China
Creel capacity : 1224 Creel capacity : 720
R P M : 1200 R P M : 600
Beam width : 2400 mm Beam width : 2400mm
Noman Weaving Mills Ltd
40
Operation procedure of direct warping:
The direct warping section each and every works are done accordingly. From creel to
warper’s beam the yarn are passes continues in a systematic device. Firstly input the cone in
to the cone stand in creel according to weight or length wise that can be measured previously.
Every stand contains nine package holders. The yarn are continues passes by the sensory
guide which can measure the tension of yarn and identify the yarn. In this guide there has a
suctioning system which cleans the device continuously. In Benninger warping machine the
creel capacity is 1224 and these types of creel is called v-creel. The yarn is transferred from
creel to warping machine by passes to the v-reed. The top of the machine contains v-reed
which separates each yarn eventually. Then the yarn is passing upon pre roller and winding
the warper beam. The warpers beam gets a pressure from pressure roller at the bottom of the
machine. The pressure roller supported the warper beam continuously and keeping the yarn
parallel.
M /C specification:
Modern- Conventional-
Name of the m/c: Benninger Name of the m/c: hacoba
Name of origin: Switzerland Name of origin: China
Creel capacity : 1224 Creel capacity : 720
R P M : 1200 R P M : 600
Beam width : 2400 mm Beam width : 2400mm
Noman Weaving Mills Ltd
40
Operation procedure of direct warping:
The direct warping section each and every works are done accordingly. From creel to
warper’s beam the yarn are passes continues in a systematic device. Firstly input the cone in
to the cone stand in creel according to weight or length wise that can be measured previously.
Every stand contains nine package holders. The yarn are continues passes by the sensory
guide which can measure the tension of yarn and identify the yarn. In this guide there has a
suctioning system which cleans the device continuously. In Benninger warping machine the
creel capacity is 1224 and these types of creel is called v-creel. The yarn is transferred from
creel to warping machine by passes to the v-reed. The top of the machine contains v-reed
which separates each yarn eventually. Then the yarn is passing upon pre roller and winding
the warper beam. The warpers beam gets a pressure from pressure roller at the bottom of the
machine. The pressure roller supported the warper beam continuously and keeping the yarn
parallel.
M /C specification:
Modern- Conventional-
Name of the m/c: Benninger Name of the m/c: hacoba
Name of origin: Switzerland Name of origin: China
Creel capacity : 1224 Creel capacity : 720
R P M : 1200 R P M : 600
Beam width : 2400 mm Beam width : 2400mm

41. Noman Weaving Mills Ltd
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Diagram of direct warping:
Calculations of high speed warping
Noman Weaving Mills Ltd
41
Diagram of direct warping:
Calculations of high speed warping
Noman Weaving Mills Ltd
41
Diagram of direct warping:
Calculations of high speed warping

42. Noman Weaving Mills Ltd
42
Total ends =7000
PPI =70
Warp length =1200
Creel capacity =875
40*40
120*70
Construction:-
Beam required =8
solution:
Each beaming time at 100% efficiency =
1200
800
= 15 min
waste times are ---
Creeling =60 min
knoting =40 min
Beam change =16 min
Breakage time =80 min
Total = 196 min
wastes time for each beam =
196
8
= 24.5 min
With waste per beaming time = 15 +24.5
= 39.5 minutes
For one shift,/8 hours production =
480
39.5
= 12 beam
So efficiency, =
12
39.5
*100
=37.9746 %
58 inch
suppose,finish construction
Indirect or Sectional warping system:
Noman Weaving Mills Ltd
42
Total ends =7000
PPI =70
Warp length =1200
Creel capacity =875
40*40
120*70
Construction:-
Beam required =8
solution:
Each beaming time at 100% efficiency =
1200
800
= 15 min
waste times are ---
Creeling =60 min
knoting =40 min
Beam change =16 min
Breakage time =80 min
Total = 196 min
wastes time for each beam =
196
8
= 24.5 min
With waste per beaming time = 15 +24.5
= 39.5 minutes
For one shift,/8 hours production =
480
39.5
= 12 beam
So efficiency, =
12
39.5
*100
=37.9746 %
58 inch
suppose,finish construction
Indirect or Sectional warping system:
Noman Weaving Mills Ltd
42
Total ends =7000
PPI =70
Warp length =1200
Creel capacity =875
40*40
120*70
Construction:-
Beam required =8
solution:
Each beaming time at 100% efficiency =
1200
800
= 15 min
waste times are ---
Creeling =60 min
knoting =40 min
Beam change =16 min
Breakage time =80 min
Total = 196 min
wastes time for each beam =
196
8
= 24.5 min
With waste per beaming time = 15 +24.5
= 39.5 minutes
For one shift,/8 hours production =
480
39.5
= 12 beam
So efficiency, =
12
39.5
*100
=37.9746 %
58 inch
suppose,finish construction
Indirect or Sectional warping system:

43. Noman Weaving Mills Ltd
43
Sectional warping is one of the most important and complicated section than high speed
warping. Because it contain varies types of section or repeat which is directly input in sizing
and weaving. In sectional warping total number of ends are added together then it sized.
Every repeat is important for producing accurate width of the fabric and perfect cloth. So it
will depend on good sectional warping, which is impossible in direct warping. For these
reason it’s called sectional warping. By sectional warping we can produce cheek and stripe
fabric.
The sectional warping depends on some parameters such as:
 Head stock
 Control device.
 Creel arrangement.
Operation procedure of sectional warping:
In the sectional warping system the yarn path is same like as direct or high speed warping.
But it has some dissimilarity from high speed warping that is pattern drum, eye reed.
Headstock, and control device. The drum and other control equipment are totally different.
Firstly should have to calculate the repeat size, width and set the other parameters perfectly.
Then arrange the creel according to the pattern chart. The yarn is transferred from cone to eye
reed into a guide that contain some weight disk, because of getting parallel, separation and
uniform tension of yarn. In there is some lease rod that is helps to separate the yarns from
different creel. For winding purposes it passes in to v-reed, and then get the section width
and wound in drum perfectly. The movements of drum and head stock are constant, that
value is input into the device with respect to the repeat width. After finished the total length is
transferred to the sized beam.
M/C Specification:
Name of the m/c: Benninger supertronic
Name of origin: Switzerland
V-reed capacity: 650
Eye reed capacity: 650
Creel capacity: 576
R. p. m : 800
Components of sectional warping:
Noman Weaving Mills Ltd
43
Sectional warping is one of the most important and complicated section than high speed
warping. Because it contain varies types of section or repeat which is directly input in sizing
and weaving. In sectional warping total number of ends are added together then it sized.
Every repeat is important for producing accurate width of the fabric and perfect cloth. So it
will depend on good sectional warping, which is impossible in direct warping. For these
reason it’s called sectional warping. By sectional warping we can produce cheek and stripe
fabric.
The sectional warping depends on some parameters such as:
 Head stock
 Control device.
 Creel arrangement.
Operation procedure of sectional warping:
In the sectional warping system the yarn path is same like as direct or high speed warping.
But it has some dissimilarity from high speed warping that is pattern drum, eye reed.
Headstock, and control device. The drum and other control equipment are totally different.
Firstly should have to calculate the repeat size, width and set the other parameters perfectly.
Then arrange the creel according to the pattern chart. The yarn is transferred from cone to eye
reed into a guide that contain some weight disk, because of getting parallel, separation and
uniform tension of yarn. In there is some lease rod that is helps to separate the yarns from
different creel. For winding purposes it passes in to v-reed, and then get the section width
and wound in drum perfectly. The movements of drum and head stock are constant, that
value is input into the device with respect to the repeat width. After finished the total length is
transferred to the sized beam.
M/C Specification:
Name of the m/c: Benninger supertronic
Name of origin: Switzerland
V-reed capacity: 650
Eye reed capacity: 650
Creel capacity: 576
R. p. m : 800
Components of sectional warping:
Noman Weaving Mills Ltd
43
Sectional warping is one of the most important and complicated section than high speed
warping. Because it contain varies types of section or repeat which is directly input in sizing
and weaving. In sectional warping total number of ends are added together then it sized.
Every repeat is important for producing accurate width of the fabric and perfect cloth. So it
will depend on good sectional warping, which is impossible in direct warping. For these
reason it’s called sectional warping. By sectional warping we can produce cheek and stripe
fabric.
The sectional warping depends on some parameters such as:
 Head stock
 Control device.
 Creel arrangement.
Operation procedure of sectional warping:
In the sectional warping system the yarn path is same like as direct or high speed warping.
But it has some dissimilarity from high speed warping that is pattern drum, eye reed.
Headstock, and control device. The drum and other control equipment are totally different.
Firstly should have to calculate the repeat size, width and set the other parameters perfectly.
Then arrange the creel according to the pattern chart. The yarn is transferred from cone to eye
reed into a guide that contain some weight disk, because of getting parallel, separation and
uniform tension of yarn. In there is some lease rod that is helps to separate the yarns from
different creel. For winding purposes it passes in to v-reed, and then get the section width
and wound in drum perfectly. The movements of drum and head stock are constant, that
value is input into the device with respect to the repeat width. After finished the total length is
transferred to the sized beam.
M/C Specification:
Name of the m/c: Benninger supertronic
Name of origin: Switzerland
V-reed capacity: 650
Eye reed capacity: 650
Creel capacity: 576
R. p. m : 800
Components of sectional warping:

44. Noman Weaving Mills Ltd
44
Indirect Warping process:
Noman Weaving Mills Ltd
44
Indirect Warping process:
Noman Weaving Mills Ltd
44
Indirect Warping process:

45. Noman Weaving Mills Ltd
45
40*40
102*70
Total ends =5900
Reed density/inch = 46
Reed cound =92
Reed width =64.1
PPI =70
Warp length =1300(1300+118)
Order quanty =1100
Pattern chart of warp & weft
Construction:-
Warp pattern
Navy
Optical white
Total
6
7
13
Weft pattern
All optical white
In warp
Color
Navy
Optical white
Total
Ends
6
7
% of color
Required warp
in kg
per color
req. in kg
remarks
46.15
53.85
116
116
54
62
116
% of color
Required
warp in kg
picks per color
req. in kg remarksColor
White 1 100 84 84
In weft
Noman Weaving Mills Ltd
45
40*40
102*70
Total ends =5900
Reed density/inch = 46
Reed cound =92
Reed width =64.1
PPI =70
Warp length =1300(1300+118)
Order quanty =1100
Pattern chart of warp & weft
Construction:-
Warp pattern
Navy
Optical white
Total
6
7
13
Weft pattern
All optical white
In warp
Color
Navy
Optical white
Total
Ends
6
7
% of color
Required warp
in kg
per color
req. in kg
remarks
46.15
53.85
116
116
54
62
116
% of color
Required
warp in kg
picks per color
req. in kg remarksColor
White 1 100 84 84
In weft
Noman Weaving Mills Ltd
45
40*40
102*70
Total ends =5900
Reed density/inch = 46
Reed cound =92
Reed width =64.1
PPI =70
Warp length =1300(1300+118)
Order quanty =1100
Pattern chart of warp & weft
Construction:-
Warp pattern
Navy
Optical white
Total
6
7
13
Weft pattern
All optical white
In warp
Color
Navy
Optical white
Total
Ends
6
7
% of color
Required warp
in kg
per color
req. in kg
remarks
46.15
53.85
116
116
54
62
116
% of color
Required
warp in kg
picks per color
req. in kg remarksColor
White 1 100 84 84
In weft

46. Noman Weaving Mills Ltd
46
Why sectional warping is different?
In sectional warping dyed yarns are used for making the sections according to the
construction and repeat size also the total number ends that the number of colored yarns is
required for completing the sections. Actually sectional warping is to done for check or stripe
fabric production. It is very different from high speed warping. Only gray yarns are used for
high speed warping so it has fewer hazards. For that reason check or stripe fabric is costly
than solid dyed fabric.
The computerized sectional warping can automatically calculates the following:
1. Number of sections on the beam and width of each section.
2. Constant warp tension regulation for uniform buildup
3. Automatic stops for predetermined length
4. Automatic stops for leasing
5. Constant warp tension over the full warp width
6. Memory of yarn breakage during warping for beaming
Faults in warping
1. Practically for winding
2. Machine fault
3. Operator misconception
4. Low quality yarn
5. others
Problems in warping
a. Overlapping problem
b. Soft yarn
c. Incorrect form of beam
d. Loose selvedge (depends on tension)
e. Incorrect warp length
f. Big knot
Checking have to done during warping:
1. Lot mixing
2. Count mixing
3. Color variation
Noman Weaving Mills Ltd
46
Why sectional warping is different?
In sectional warping dyed yarns are used for making the sections according to the
construction and repeat size also the total number ends that the number of colored yarns is
required for completing the sections. Actually sectional warping is to done for check or stripe
fabric production. It is very different from high speed warping. Only gray yarns are used for
high speed warping so it has fewer hazards. For that reason check or stripe fabric is costly
than solid dyed fabric.
The computerized sectional warping can automatically calculates the following:
1. Number of sections on the beam and width of each section.
2. Constant warp tension regulation for uniform buildup
3. Automatic stops for predetermined length
4. Automatic stops for leasing
5. Constant warp tension over the full warp width
6. Memory of yarn breakage during warping for beaming
Faults in warping
1. Practically for winding
2. Machine fault
3. Operator misconception
4. Low quality yarn
5. others
Problems in warping
a. Overlapping problem
b. Soft yarn
c. Incorrect form of beam
d. Loose selvedge (depends on tension)
e. Incorrect warp length
f. Big knot
Checking have to done during warping:
1. Lot mixing
2. Count mixing
3. Color variation
Noman Weaving Mills Ltd
46
Why sectional warping is different?
In sectional warping dyed yarns are used for making the sections according to the
construction and repeat size also the total number ends that the number of colored yarns is
required for completing the sections. Actually sectional warping is to done for check or stripe
fabric production. It is very different from high speed warping. Only gray yarns are used for
high speed warping so it has fewer hazards. For that reason check or stripe fabric is costly
than solid dyed fabric.
The computerized sectional warping can automatically calculates the following:
1. Number of sections on the beam and width of each section.
2. Constant warp tension regulation for uniform buildup
3. Automatic stops for predetermined length
4. Automatic stops for leasing
5. Constant warp tension over the full warp width
6. Memory of yarn breakage during warping for beaming
Faults in warping
1. Practically for winding
2. Machine fault
3. Operator misconception
4. Low quality yarn
5. others
Problems in warping
a. Overlapping problem
b. Soft yarn
c. Incorrect form of beam
d. Loose selvedge (depends on tension)
e. Incorrect warp length
f. Big knot
Checking have to done during warping:
1. Lot mixing
2. Count mixing
3. Color variation

47. Noman Weaving Mills Ltd
47
Calculation of sectional warping:
Construction:
40*40
102*70
57
Reed dents per inch =46
Reed count =92
Reed width =64.1
PPI =70
winding angle = .8
Total ends =5900
Solutions:
Total ends *10
warp width
Mesured phase or e/cm =
Number of ends = Fabric width *EPI
Number of section =
Total ends
Repeat size
Fabric width =
Total ends
EPI
Warp density=
d tex * total ends * 0.8
400 * warp width(mm)
d tex =
5905
Ne
= 147.625
=
5900 *10
1900
= 31.052 cm
= 57*102 = 5814
5900
13
= = 453.846
=
5900
102
= 57.843
=
147.625*5900*0.8
400*1900
= 0.91mm
Noman Weaving Mills Ltd
47
Calculation of sectional warping:
Construction:
40*40
102*70
57
Reed dents per inch =46
Reed count =92
Reed width =64.1
PPI =70
winding angle = .8
Total ends =5900
Solutions:
Total ends *10
warp width
Mesured phase or e/cm =
Number of ends = Fabric width *EPI
Number of section =
Total ends
Repeat size
Fabric width =
Total ends
EPI
Warp density=
d tex * total ends * 0.8
400 * warp width(mm)
d tex =
5905
Ne
= 147.625
=
5900 *10
1900
= 31.052 cm
= 57*102 = 5814
5900
13
= = 453.846
=
5900
102
= 57.843
=
147.625*5900*0.8
400*1900
= 0.91mm
Noman Weaving Mills Ltd
47
Calculation of sectional warping:
Construction:
40*40
102*70
57
Reed dents per inch =46
Reed count =92
Reed width =64.1
PPI =70
winding angle = .8
Total ends =5900
Solutions:
Total ends *10
warp width
Mesured phase or e/cm =
Number of ends = Fabric width *EPI
Number of section =
Total ends
Repeat size
Fabric width =
Total ends
EPI
Warp density=
d tex * total ends * 0.8
400 * warp width(mm)
d tex =
5905
Ne
= 147.625
=
5900 *10
1900
= 31.052 cm
= 57*102 = 5814
5900
13
= = 453.846
=
5900
102
= 57.843
=
147.625*5900*0.8
400*1900
= 0.91mm

48. Noman Weaving Mills Ltd
48
Required weight of yarn per cone in creel,
Suppose
Cone weight =2000gm
Count = 30
Creel capacity =512
Length of one cone = 1.6933*30*2000
= 101598 mts
Number of cone =200
* 200
=20319600 mts
=22221514.56 yds
length per creel stand =22221514.56/512
= 43401.3956 yds
=
43401.3956
840*30
=1.72227 lbs
Following terms should be considered
1. Floor temperature 28-32 degree ( 65 degree Farenhight)
2. For warping light should be 10 lumen per square feet
3. Warping efficiency 60%
4. Breakage at warping in comparison with others sections in weaving is 0.2-0.5%
What is sizing:
The process of applying a protective adhesive coating on the yarns surface of yarn is called sizing.
This is the most important operation to attain maximum weaving efficiency. Especially for blended
and filament yarns. Sizing increases elasticity of yarn, Yarn strength, weight of yarn, smoothness,
frictional resistance. Sizing consists of impregnating the yarn with particular things which form on the
yarn surface a film with the aim of improving yarn smoothness and tenacity during the subsequent
weaving stage. Thanks to its improved tenacity and elasticity, the yarn can stand without problems the
tensions and the rubbing caused by weaving.
Purpose of sizing:
 To improve the weave ability of the warp yarn
 To maintain good fabric quality by reducing hairiness, weakness and by increasing
smoothness, strength of yarn.
 To increase the tensile or breaking strength for cellulose yarn.
Noman Weaving Mills Ltd
48
Required weight of yarn per cone in creel,
Suppose
Cone weight =2000gm
Count = 30
Creel capacity =512
Length of one cone = 1.6933*30*2000
= 101598 mts
Number of cone =200
* 200
=20319600 mts
=22221514.56 yds
length per creel stand =22221514.56/512
= 43401.3956 yds
=
43401.3956
840*30
=1.72227 lbs
Following terms should be considered
1. Floor temperature 28-32 degree ( 65 degree Farenhight)
2. For warping light should be 10 lumen per square feet
3. Warping efficiency 60%
4. Breakage at warping in comparison with others sections in weaving is 0.2-0.5%
What is sizing:
The process of applying a protective adhesive coating on the yarns surface of yarn is called sizing.
This is the most important operation to attain maximum weaving efficiency. Especially for blended
and filament yarns. Sizing increases elasticity of yarn, Yarn strength, weight of yarn, smoothness,
frictional resistance. Sizing consists of impregnating the yarn with particular things which form on the
yarn surface a film with the aim of improving yarn smoothness and tenacity during the subsequent
weaving stage. Thanks to its improved tenacity and elasticity, the yarn can stand without problems the
tensions and the rubbing caused by weaving.
Purpose of sizing:
 To improve the weave ability of the warp yarn
 To maintain good fabric quality by reducing hairiness, weakness and by increasing
smoothness, strength of yarn.
 To increase the tensile or breaking strength for cellulose yarn.
Noman Weaving Mills Ltd
48
Required weight of yarn per cone in creel,
Suppose
Cone weight =2000gm
Count = 30
Creel capacity =512
Length of one cone = 1.6933*30*2000
= 101598 mts
Number of cone =200
* 200
=20319600 mts
=22221514.56 yds
length per creel stand =22221514.56/512
= 43401.3956 yds
=
43401.3956
840*30
=1.72227 lbs
Following terms should be considered
1. Floor temperature 28-32 degree ( 65 degree Farenhight)
2. For warping light should be 10 lumen per square feet
3. Warping efficiency 60%
4. Breakage at warping in comparison with others sections in weaving is 0.2-0.5%
What is sizing:
The process of applying a protective adhesive coating on the yarns surface of yarn is called sizing.
This is the most important operation to attain maximum weaving efficiency. Especially for blended
and filament yarns. Sizing increases elasticity of yarn, Yarn strength, weight of yarn, smoothness,
frictional resistance. Sizing consists of impregnating the yarn with particular things which form on the
yarn surface a film with the aim of improving yarn smoothness and tenacity during the subsequent
weaving stage. Thanks to its improved tenacity and elasticity, the yarn can stand without problems the
tensions and the rubbing caused by weaving.
Purpose of sizing:
 To improve the weave ability of the warp yarn
 To maintain good fabric quality by reducing hairiness, weakness and by increasing
smoothness, strength of yarn.
 To increase the tensile or breaking strength for cellulose yarn.

49. Noman Weaving Mills Ltd
49
 To increase the elasticity
 To remove the protruding/floating fibers
 To reduce electrostatic formation for synthetic or blended yarn
Sizing Technique:
All beams previously wound on the beam warper are mounted on a special beam creel. The threads
are taken off in sequence from all beams and introduced into a vat containing the proper size. The
warp enters then a drying unit, where the water contained in the threads is evaporated, this result is
obtained by direct contact of the threads with cylinders having decreasing temperature having steam
line. These last are a real innovation and operate as follows: the electromagnetic field generated by
radio-frequency permits to extract the water contained in the glue, without heating the threads. By
avoiding the thermal shock caused by hot air ovens, it is possible to maintain unchanged the chemical
and physical properties of the yarn; this is a must when yarns sensitive to heat are processed. It is
important to take care that during sizing the threads do not stick together, but remain separate in order
not to create problems during the downstream processes. The drying unit is followed by a waxing
device which is aimed at increasing the threads smoothness. The process concludes with the winding
by an end frame of the threads on a weaver’s beam at a speed up to 80 meters/min. Between the
drying unit and the end frame there are lease rods: these are available in the same number as the
beams under process minus one and have the function of keeping the threads separate and of
preventing that they get entangled and are not wound up with the correct sequence.
A recent variation to the traditional system carries out sizing during beam warping and therefore
assembles already sized beams. The advantage is the possibility of sizing beams, each with a warp
rate (threads per cm) x times (x = number of beams) lower than the effective warp rate in the weaver’s
beam.
Reason for different sizing recipe:
Sizing is a complementary operation which is carried out on warps formed by spun yarns with
insufficient tenacity or by continuous filament yarns with zero twist. In general, when sizing is
necessary, the yarn is beam warped, therefore all beams corresponding to the beams are fed, as soon
as warping is completed, to the sizing machine where they are assembled.
There is not just one sizing ″recipe″ which is valid for all processes, on the contrary the sizing
methods depend on the type of weaving machine used, the construction of fabric, on the yarn type
and count, on the technician’s experience and skill, but all kinds of material in progress. The only
common consideration of the various sizing materials is that they have to be easily removable after
weaving in order to allow carrying out without any problems for the selected finishing cycle. The
substances used as sizing material are potato flour, starches, glues, fats but also talc and kaolin, when
a particularly thick size is required.
Machine specification:
Noman Weaving Mills Ltd
49
 To increase the elasticity
 To remove the protruding/floating fibers
 To reduce electrostatic formation for synthetic or blended yarn
Sizing Technique:
All beams previously wound on the beam warper are mounted on a special beam creel. The threads
are taken off in sequence from all beams and introduced into a vat containing the proper size. The
warp enters then a drying unit, where the water contained in the threads is evaporated, this result is
obtained by direct contact of the threads with cylinders having decreasing temperature having steam
line. These last are a real innovation and operate as follows: the electromagnetic field generated by
radio-frequency permits to extract the water contained in the glue, without heating the threads. By
avoiding the thermal shock caused by hot air ovens, it is possible to maintain unchanged the chemical
and physical properties of the yarn; this is a must when yarns sensitive to heat are processed. It is
important to take care that during sizing the threads do not stick together, but remain separate in order
not to create problems during the downstream processes. The drying unit is followed by a waxing
device which is aimed at increasing the threads smoothness. The process concludes with the winding
by an end frame of the threads on a weaver’s beam at a speed up to 80 meters/min. Between the
drying unit and the end frame there are lease rods: these are available in the same number as the
beams under process minus one and have the function of keeping the threads separate and of
preventing that they get entangled and are not wound up with the correct sequence.
A recent variation to the traditional system carries out sizing during beam warping and therefore
assembles already sized beams. The advantage is the possibility of sizing beams, each with a warp
rate (threads per cm) x times (x = number of beams) lower than the effective warp rate in the weaver’s
beam.
Reason for different sizing recipe:
Sizing is a complementary operation which is carried out on warps formed by spun yarns with
insufficient tenacity or by continuous filament yarns with zero twist. In general, when sizing is
necessary, the yarn is beam warped, therefore all beams corresponding to the beams are fed, as soon
as warping is completed, to the sizing machine where they are assembled.
There is not just one sizing ″recipe″ which is valid for all processes, on the contrary the sizing
methods depend on the type of weaving machine used, the construction of fabric, on the yarn type
and count, on the technician’s experience and skill, but all kinds of material in progress. The only
common consideration of the various sizing materials is that they have to be easily removable after
weaving in order to allow carrying out without any problems for the selected finishing cycle. The
substances used as sizing material are potato flour, starches, glues, fats but also talc and kaolin, when
a particularly thick size is required.
Machine specification:
Noman Weaving Mills Ltd
49
 To increase the elasticity
 To remove the protruding/floating fibers
 To reduce electrostatic formation for synthetic or blended yarn
Sizing Technique:
All beams previously wound on the beam warper are mounted on a special beam creel. The threads
are taken off in sequence from all beams and introduced into a vat containing the proper size. The
warp enters then a drying unit, where the water contained in the threads is evaporated, this result is
obtained by direct contact of the threads with cylinders having decreasing temperature having steam
line. These last are a real innovation and operate as follows: the electromagnetic field generated by
radio-frequency permits to extract the water contained in the glue, without heating the threads. By
avoiding the thermal shock caused by hot air ovens, it is possible to maintain unchanged the chemical
and physical properties of the yarn; this is a must when yarns sensitive to heat are processed. It is
important to take care that during sizing the threads do not stick together, but remain separate in order
not to create problems during the downstream processes. The drying unit is followed by a waxing
device which is aimed at increasing the threads smoothness. The process concludes with the winding
by an end frame of the threads on a weaver’s beam at a speed up to 80 meters/min. Between the
drying unit and the end frame there are lease rods: these are available in the same number as the
beams under process minus one and have the function of keeping the threads separate and of
preventing that they get entangled and are not wound up with the correct sequence.
A recent variation to the traditional system carries out sizing during beam warping and therefore
assembles already sized beams. The advantage is the possibility of sizing beams, each with a warp
rate (threads per cm) x times (x = number of beams) lower than the effective warp rate in the weaver’s
beam.
Reason for different sizing recipe:
Sizing is a complementary operation which is carried out on warps formed by spun yarns with
insufficient tenacity or by continuous filament yarns with zero twist. In general, when sizing is
necessary, the yarn is beam warped, therefore all beams corresponding to the beams are fed, as soon
as warping is completed, to the sizing machine where they are assembled.
There is not just one sizing ″recipe″ which is valid for all processes, on the contrary the sizing
methods depend on the type of weaving machine used, the construction of fabric, on the yarn type
and count, on the technician’s experience and skill, but all kinds of material in progress. The only
common consideration of the various sizing materials is that they have to be easily removable after
weaving in order to allow carrying out without any problems for the selected finishing cycle. The
substances used as sizing material are potato flour, starches, glues, fats but also talc and kaolin, when
a particularly thick size is required.
Machine specification:

50. Noman Weaving Mills Ltd
50
Scematric diagram and control system of sizing m/c:
Shade-02
Machine Name : Sucker Muller
Brand :Hacoba
Origin : Switzerland
R.P.M :60 each roller
Cylinder : 12
V-reed : 1450
Lease : 14
Beam capacity : 16
Winding pressure : 4500 bar
Press tension : 3500 bar
Lease tension : 2000 bar (Maximum)
Cylinder temperature : 145 degrees
Production capacity/day: 30000 meters
Shade-01
Machine Name :Benninger
Origin : Switzerland
R.P.M :160 Max
Cylinder : 14
Lease : 29
Beam capacity : 32
V-reed : 1372
Cylinder Temperature : 145 degree
Winding pressure : 1800 N
Creel tension : 700 N
Production capacity/day: 40000-45000 Max
Noman Weaving Mills Ltd
50
Scematric diagram and control system of sizing m/c:
Shade-02
Machine Name : Sucker Muller
Brand :Hacoba
Origin : Switzerland
R.P.M :60 each roller
Cylinder : 12
V-reed : 1450
Lease : 14
Beam capacity : 16
Winding pressure : 4500 bar
Press tension : 3500 bar
Lease tension : 2000 bar (Maximum)
Cylinder temperature : 145 degrees
Production capacity/day: 30000 meters
Shade-01
Machine Name :Benninger
Origin : Switzerland
R.P.M :160 Max
Cylinder : 14
Lease : 29
Beam capacity : 32
V-reed : 1372
Cylinder Temperature : 145 degree
Winding pressure : 1800 N
Creel tension : 700 N
Production capacity/day: 40000-45000 Max
Noman Weaving Mills Ltd
50
Scematric diagram and control system of sizing m/c:
Shade-02
Machine Name : Sucker Muller
Brand :Hacoba
Origin : Switzerland
R.P.M :60 each roller
Cylinder : 12
V-reed : 1450
Lease : 14
Beam capacity : 16
Winding pressure : 4500 bar
Press tension : 3500 bar
Lease tension : 2000 bar (Maximum)
Cylinder temperature : 145 degrees
Production capacity/day: 30000 meters
Shade-01
Machine Name :Benninger
Origin : Switzerland
R.P.M :160 Max
Cylinder : 14
Lease : 29
Beam capacity : 32
V-reed : 1372
Cylinder Temperature : 145 degree
Winding pressure : 1800 N
Creel tension : 700 N
Production capacity/day: 40000-45000 Max