SAP Parts is a rapidly growing company in the field of precision products serving the heavy , construction and agricultural industry since 2009.

1. Innovative Engineering Solutions
www.sapparts.com Technology Brochure - 2013

2. MoS2 Coated Bushing:
The significant property of MoS2, to form a
hard to remove self lubricating layer @ 0.010
to-0.020mm over the surface allows the
bush to bear the static and dynamic loads
under a wide range, this results in reduced
w e a r o f t h e m a t i n g s h a f t s a n d
increased life of the bushing per application.
Technical Specifications:
Bench-marking Test Conditions:
Mating Shaft Requirements :
?Material - SAE-52100/20MnCr5/En-19 A
?Heat Treatment - Through Hardening / Case Carburizing
/Carbo Nitrating.
?Surfcace Coating - Molybdenum Di Sulphide (MoS2)
?Max. Load - 500-900 Kgf/Cm2
?Operating Speed - 30-60 M/min
?Greasing Frequency - Monthly Volume of Grease 1/3 of free volume.
?Stopping Criteria - Un-due Noise/Discoloration of Contact Area.
?Coefficient of Friction - Max 0.3
?Contact pressure - 2700N/mm2
?Dimensions & Tolerances - +/- 10 uM( Up to 50mm) +/- 20 uM( 150 mm)
?Roughness - 1.5 Rt
?Surface Appraisals - Fine tempered martensite.
?Material - En8,C-45,En-19A
?Hardness - 58-60 Hrc
?Treatment Done - Induction Hardening.
?Temp. of mating Pins - 40°C to 120 °C
?Applications - Link joint Bushes of Loader Arm, Front Axle.
BUSHINGS :
Textured,Grooved & Surface Treated
Advantages :
Life - more than 50 % life can be
achieved as tested under standard
test conditions as compared to the
hardened alloy steel bushings.
Suitable for applications .
· Front axleAssemblies ofTractors.
· Link-joints of loader arms.
· Joints bearing radial loads.
How customer will be benefitted :
Benefits over normal hardened steel bushes,
the significant property of MoS2 to form a hard
to remove self lubricating layer @ 0.010 to-
0.020mm over the surface allows the bush to
bear the static and dynamic loads under a wide
range ,this results in reduced wear of the mating
shafts and increased life of the bushing. The
cost benefit is always there by increased life per
application.
Specially Textured Oil Grooves :
Open ended and closed Ended Loops carved
inside the bore of bushings provide path for
lubricating Oil and grease ensures the
appropriate lubrication in between mating
parts and improves service life of the bush.
These bushings are also provided the
antifriction graphite based Compound
Molybdenum di sulphide.
L
-0.3
-0.5
5.00
2-C1
C1
A A B B
A
2.40
15°
Ø54.95~55.0
Ø45.39~45.45
R1.0
0.8
0.8
0.8
B
'Y
'
'Y
'
3.2-S
0.5~1.5x45°
CH. BOTH ENDS.
1.50(TY
MoS2 Coting Layer
Durability Test of Bush in Machines
PRODUCTS:
www.sapparts.com Technology Brochure - 2013

3. www.sapparts.comwww.sapparts.com
Duo Cone Seals - Innovative Technology
PRODUCTS:
PRODUCT VARIETY
SAP Parts comes in a wide range ( More
Than 250 types) of products comprising
of both, Alloy Forged Steel & High
Chrome-Moly Alloy Castings ,
developed for specific OEM designated
applications and numerous customized
Duo Cone Seal for SpecialApplications.
BRAND PROMISE
SAP Parts is a Promising BRAND for
Sustainable Quality with continuous
improvements in all its Products, winning
the confidence of customers across the
Globe for the Best in Class Service and
support at competitive prices.
INNOVATION
SAP through it expertise, is Capable to
address the bizarre needs of customer
providing innovative solutions at
affordable cost that can replace
conventional sealing methods &
arrangements, deploying specialty Duo
Cone Seals and assemblies.
TESTING & VALIDATION
Product Life - More than 200 % of
conventional Duo cone Seals is
warranted by SAP Parts, for they
undergo an Unique & Next Generation
life testing and Validation Methodology
developed and applied by SAP Parts, for
all the Products.
Part No:
Sr. TEST Cycle
Description Test Cycle in Hrs
Leakage
ContactWidth
Elastometer
Hardness
DirtEntryinOil
1 O il Leakage Test 100 HRS ü
2 Seal Contact Test 100 HRS ü ü
3 High Tem p Test 300 HRS ü ü ü
4 Face Load Test 100 HRS ü ü ü ü
5 Mud Test 1000 HRS ü ü ü ü
6 Dust Test 1000 HRS ü ü ü ü
D UO CONE SEAL TEST PLAN
Test Indicators
2013
Custom er Nam e:
Quality Material Conformance
Selection of alloy steel and cast material
of high performance and excellent
tribological properties, having fine
inclusions of graphite, in the micro
structure, allows higher sliding speed
and reduced frictional losses.
Quality Material Conformance
Technology Brochure - 2013

4. EDNNFENSALIMESIORERECE
Ø111.7
SDETAILDIMENSIONOFHOUING
3.00
±0.1
14.5
17.00
3.20
Ø104.0
±0.1
32.00
R3.00
10°
R1.0
R0.5
R0.5
PRODUCTS:
REPORT NO/SAP/SLTR/005
DATE 14.10.2011
ACCELERATED ENDURANCE TEST FOR -
1] DETERMINATION OF SEAL LIFE
2] OIL LEAKAGE
SEAL LIFE AND LEAKAGE TEST RIG SYSTEM - SET UP CONDITIONS
OD mm 82.50 ID mm 63.50
9.50 mm
3.00 mm
2.00 Kg/cm2
7.63 Kgf
Tim e
dd/mm/yyyy-
hh:mm
Hrs Linear
Speed in
M/
RPM SET Eqipment
Indicated
Face Load
Kgf
Indicated
Temp
0
C
Band Width
'S'
in m m
Start 29/07/2011 6:00
31/08/2011 0:00
31/08/2011 6:00
13/09/2011 0:00
13/09/2011 0:00
Stop 02/10/2011 16:00
TEST PERIOD 1000 % Wear 33.3%
7.63 Kgf
5.34 Kgf
5.10 mm
MAX.FACE LOAD150bC MAX
510
* TEST CONDUCT- SCHEDULE SEE OVERLEAF
6.8 100
In
Kantolom
200 2.2 510
5 Kg/cm2
Normal
Condition
500 2.2
HEATER TEMP.
TEST SAMPLE RANGE
FACE W IDTHMAX.MOTOR SPEED
LINEAR SPEED RANGE
MAX.LOAD
Endurance & Leakage
TEST
THRUST LOAD GIVEN
LAP BAND WIDTH
4000 RPM
(0 ~ 73 ) M/s
OBSERVATIONS
CUSTOMER NAME :
SAP : TEST RIG SYSTEM FOR DUO CONE SEAL OIL LEAKAGE & LIFE ESTIMATION
DUO CONE SEAL # SAP-82.5 x 63.5 x16
XXXXXXXXXXXXX
7
7.2
4.5
DUO CONE SEAL LIFE TEST REPORT
Normal
Condition
300 2.2 510
SAMPLE REF /DRG NO.TEST METHOD:
TEST MACHINE:
b(50 ~ 350 MM)
REMARK
TEST MACHINE PARAMETERS TEST SAMPLE PARAMETERS
ACCEPTANCE CRITERIA
LEAKAGE
MAX.FACE LOAD
* TEST
INTERVALS
18 HRS/DAY
7.2
-100
NO OIL LEAKAGE
SEAL FACE VISUAL NO BURNING/NO PITTING
6.8
4.5
OK
No Le akage Found
MIN.FACE LOAD
MAX.BAND WIDTH
Seal has qualified the endurance test and
leakage test limited for the standard test
conditions as above and s hown no
significant deviation in acceptance
critera under trial of 1000 hrs.
ABSTRACT OF RECORD SETTINGS READINGS
100 3.00
TEST RIG & SAMPLE ARRANGEMENT
PARAMETERS DESCRIPTION SPECIFICATIONS
SAE 52100 /100Cr6
Alloy Steel
Hardness
Through Hardened and
Tempered in controlled
atmosphere. Fine tempered
Marten site Microstructure
60-63 HRc
Within 3 light Bands of Optical
interference
Flatness Attained By Diamond
Lapping
Process
Conforming to OEM
Specifications. Specially
Designed Ramp angle
Profile with Higher Grip
texture,to hold the O rings
firmly.
Operating Speed With Oil 10 Meter/Sec Max
Operating Speed With Grease 3 Meter/Sec Max
Pressure / Load Bearing
Capacity
3 Bars Max
The Dual cone angle
range
8-15-20 Degree
Material Forged by Ring Rolling Process
The Flatness guarantee
on the surface
1~3 Micron Max
The surface roughness
on the Lapped surface
< 0.5Rt
Precision Manufacturing
Technology
H e a v y D u t y S e a l s a r e
manufactured in the state of
t h e a r t f a c i l i t y, i n v o l v e s
F o r g i n g , C a s t i n g , H e a t
treatment, Precision Lapping,
Diamond Polishing processes.
DUO CONE SEALS :
Duo Cone Seal Features :
?Corrosion Resistant.
?Precision lapped Rings.
?Wear Re-countering Design.
?Minimum face load variations.
?Special Seal and O - ring materials.
?Long Life - Warranted.
?Self-renewing sealing surfaces.
?Heavy Duty Applications.
QualityAssurance Facilities :
?Speciality Quality Instrumentation.
?Surface RoughnessTesting.
?HardnessTesting.
?Microscopic ImageAnalyzing.
?Surface FinishTesting.
?Seal FlatnessTesting.
?Oil LeakageTesting .
?EnduranceTesting & Validation.
?Accelerated Seal lifeTest Rig.
?Seal Face Load estimation M/c.
Technical Specifications:
Precision Engineered, High Quality & Heavy Duty Seals
www.sapparts.com Technology Brochure - 2013

5. www.sapparts.com
Globally Serves OEMs.
Customized Solutions.
Value Engineering.
Improved Design.
Life Tested.
Quality Material.
Precision Engineered Parts For
Heavy Duty Applications
Technology Brochure - 2013

6. Ahmadabad
Pune
Manufacturing Units
Works: SAP PARTS,
Plot No.85, B.U.Bhandari Indl.Estate,
Off Nagar Road, Near John Deere,
Sanaswadi , Dist.PUNE - 412208.
Maharashtra State - INDIA
Ph: 02137-619269,619271
Email: sap.parts@gmail.com
Note - All trade names, images, logos and machines displayed in this brochure, are representative and belong to respective company.
www.sapparts.comwww.sapparts.com
T VU
ISO 9001:2008ISO 9001:2008
Globally OEMs Served
Superior Quality.
Improved Design.
Life Assured.
Value Engineering.
Customized Solutions.
Technology Brochure - 2013