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Bearing Surfaces in Total Hip
Arthroplasty
History
Interpositional arthroplasty
1912- Sir Robert Jones- Gold foil
Mould arthroplasty
1923-Smith Peterson
Restore congruous articular surfaces
Bleeding cancellous bone of femoral head and
acetabulum
Metaplasia of fibrin clot to fibrocartilage
Glass
Pyrex – viscalloid - celluloid derivative
Bakelite
Fragility and foreign body reaction
1937-Venable and Stuck- Vitallium- results
encouraging
Aufranc
Judet brothers- heat curved acrylic femoral head
prosthesis-fragmentation of acrylic with wear- severe
tissue reaction-bone destruction
Thompson and Moore – metallic endoprosthesis with
medullary stems- erosion of bone on pelvic side
Metal on metal
Urist, Ring and McKee Farrar
Friction metal wear
High incidence of loosening and pain.
Sir John Charnley
-Low friction torque arthroplasty
-Surgical alteration of hip biomechanics
-Lubrication
-Material design
-Operating room environment
-PMMA
1 st Charnley prosthesis
Moore prosthesis stainless steel femoral component
Thin polytetrafluroethylene shell for acetabulum
Tribology
Surfaces interacting under an applied load and in
relative motion
Study of:
-Friction
-Lubrication
-Wear
Wear
Types of wear:
1. Adhesive wear
2.Abrasive wear
3. Third body wear
4.Fatigue wear
Adhesive wear
Adhesion during contact of opposing bearing
surfaces
Sliding breaks these contacts
Strength of adhesion exceeds strength of material
Particles are pulled from the material
Abrasive wear
Hard projection on one surface cuts into the opposing
surface
Third body wear
Hard particles such as bone or PMMA if trapped
between bearing surfaces cause abrasive damage
Fatigue wear
Repetitive loading of the bearings during articulation
Wear modes
Conditions under which the prosthesis was
functioning when the wear occurred
Mode 1
Motion of 2 primary bearing surfaces against each
other
Mode 2
Primary bearing surface moving against a secondary
surface that was not intended to come into contact
with the first
Mode 3
Contaminant particles directly abrade one or both of
the primary bearing surfaces
Third body abrasion or wear
Mode 4
2 secondary surfaces rubbing together
Backside wear
Wear debris causes osteolysis
Compromise fixation
Complicate revision procedure.
Wear threshold value
 0.1 mm/year
Threshold is modified by
-Intracapsular pressure
-Bone interface access
-Patient reaction to debris
Types of bearings
Hard
Soft
Femoral Head material
Metallic alloys that can be used with UHMWPE liner:
-Stainless steel 316L
-Cobalt chromium alloy
-Titanium alloys
Ceramics with UHMWPE
Alumina
Zirconia
Conventional UHMWPE
Ram extrusion
Compression molding
Sterilization
Ethylene oxide
Gas plasma
Gamma radiation in air (2.5 to 4 mrad)
Gamma radiation in inert atmosphere (nitrogen,
argon or vacuum)
Gamma radiation
Cross-linking of polyethylene molecules
Interaction of free radicals formed during irradiation
Improved wear resistance
Highly cross-linked UHMWPE
Higher doses of radiation
Heat
Remelting: Heating above the melting range of
polyethylene
Annealing: Heating below the melting range
UHMWPE-
Semi crystalline polymer
Mechanical behavior - crystalline morphology
Benefits of cross linked
polyethylene
-High wear resistance
-No toxicity
-Relatively low cost
-Multiple liner options (elevated rim etc)
Risks of cross-linked
polyethylene
-Reduction in other material properties -gross
material failure
-Increased bioactivity of wear particles
Metal on metal bearings
Muller and Weber
Wear depends on:
1.Type of cobalt chromium alloy
2.Surface finish
3.Bearing clearance
4.Sphericity
Fluid film lubrication
1. Bearing size
2. Clearance
3. Sphericity
4. Surface finish
Benefits of Metal on metal
 Very high wear resistance
 Favors larger diameters (lowers wear)
 Long in vivo experience
Risks of Metal on metal
Increased ion levels
Delayed type hypersensitivity
Carcinogenesis
Ceramic on ceramic bearings
Alumina:
1. Hardness
2.High wear resistance
3. Chemical inertness
Benefits of ceramic on ceramic
Highest wear resistance
No toxicity
Long in vivo experience
Risks of ceramic on ceramic
1.Position sensitivity
2.Liner chipping
3.Fracture risk
Material
properties
CoC MoM MoHCLUH
MWPE
HardnessM
Pa
2300 350 Low
# reported no +remelted
Tribology
CoC MoM HCLUHM
WPE
Wear 1 25 100
Particle
size
<0.02and
>0.2
0.05 0.4
Metal ion Not
increased
increased Not
increased
Biologic effectsCoC MoM MoHCLUH
WPE
Cell
toxicity
No Yes No
Local
tissue
reaction
Low Low Low
Chromo.
changes
NR R NR
Hypersensi
tivity
NR R NR
Carcin. NR * NR
Coc MoM MoHCLUH
MWPE
Squeaking + + -
Clicking + + -
Seizing - + -
Future
*IDEAL*
Next generation polyethylenes
1. Sequential irradiation and annealing
2. Irradiation and solid state deformation by extrusion
below melting temperature
3. Vit E antioxidant containing polyethylene
Metal on metal
Increase in femoral head size –greater sliding velocity
and increased probability of fluid film lubrication –
decrease in wear
Reduced risk of impingement and dislocation
32 mm and bigger
Ceramic on metal
Alumina head
Cobalt chromium alloy cup
Reduced wear rate 100 fold
Clinical studies underway
Ceramics
Alumina – Zirconia combination: for increasing
toughness of alumina
75 % alumina 24 % Zirconia 1 % chromium oxide
- Greater bending strength
- Lower wear rate
- Added manufacturing complexity
- Cost
Take home message
 There is no 100 % ideal bearing surface
 Hard/hard and hard/soft
 Tribology –friction, lubrication and wear
 Wear causes osteolysis
 Modern bearings: - all have low wear
 Young and active patients Hard/hard bearings will
produce less wear debris but noise remains a
problem
 For hard on hard bearings cup placement is
important to reduce risk of impingement, excessive
wear and fracture.
 Metal on metal bearings release metal ions and
corrosion products and probably should not be
used for patients with impaired kidney function or
women of child bearing age.

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