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API 600
Steel Gate Valves – Flanged and Buttwelding Ends, Bolted Bonnet
Thirteenth Edition, January 2015
API 600 NPS 4 (DN100) WCB Class 150 (PN20) Bolted Bonnet Gate Valve
28 Feb. 2016
The aim of the training is to improve awa...
1
INTRODUCTION
TECHNICAL SPECIFICATIONS OF THE VALVE
Valve Description API 600 NPS 4 (DN100) Class 150 (PN20) Bolted Bonnet Gate Valve
Va...
IDENTIFICATION OF VALVE TERMS
2
DESIGN
PRESSURE TEMPERATURE RATINGS
Data Courtesy : ASME B16.34 (2013)
Note:
The Clause Numbers mentioned
in this presentation ex...
PRESSURE TEMPERATURE RATINGS
Data Courtesy : ASME B16.34 (2013)
PRESSURE TEMPERATURE RATINGS
Data Courtesy:
ASME B16.34 (2013)
BODY WALL THICKNESS
Data Courtesy : API 600 (13th Edition, Jan 2015)
BODY WALL THICKNESS
Data Courtesy : API 600 (13th Edition, Jan 2015)
BONNET WALL THICKNESS
Data Courtesy : API 600 (13th Edition, Jan 2015)
BODY FLANGED ENDS - DIMENSIONS
Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS
Data Courtesy : ASME B16.5 (2013)
BODY FLANGED ENDS - DIMENSIONS
Data Courtesy : ASME B16.5 (2013)
FACE TO FACE & END TO END DIMENSIONS
Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS
Data Courtesy : ASME B16.10 (2009)
FACE TO FACE & END TO END DIMENSIONS
Data Courtesy : ASME B16.10 (2009)
Data Courtesy : ASME B16.34 (2013)
BODY SEATS
BODY SEATS
BODY SEATS
BONNET
BODY TO BONNET JOINT
BODY TO BONNET JOINT
BODY TO BONNET JOINT
.
BODY TO BONNET JOINT
GATE
Data Courtesy : API 600 (13th Edition, Jan 2015)
GATE
YOKE
STEM AND STEM NUT
Data Courtesy : API 600 (13th Edition, Jan 2015)
STEM AND STEM NUT
Data Courtesy : API 600 (13th Edition, Jan 2015)
STEM AND STEM NUT
STEM AND STEM NUT
STEM AND STEM NUT
PACKING & PACKING BOX
PACKING & PACKING BOX
PACKING & PACKING BOX
BOLTING
BOLTING
OPERATION
BYPASS AND OTHER AUXILIARY CONNECTIONS
3
MATERIALS
MATERIALS OTHER THAN TRIM MATERIALS
Data Courtesy : API 600 (13th Edition, Jan 2015)
MATERIALS OTHER THAN TRIM
Data Courtesy : API 600 (13th Edition, Jan 2015)
TRIM
TRIM
4
TESTING, INSPECTION AND EXAMINATION
INSPECTION AND EXAMINATION
PRESSURE TESTS
REPAIR OF DEFECTS
5
PRESSURE TESTING
TEST LOCATION
TEST EQUIPMENT
Note:
The Clause Numbers mentioned in this Chapter, are directly taken from API 598 Standard,...
TESTS REQUIRED
TESTS REQUIRED
Data Courtesy : API 598 (9th Edition, September 2009)
TEST FLUID
TEST PRESSURE
Data Courtesy : API 598 (9th Edition, September 2009)
TEST PRESSURE
Data Courtesy : API 598 (9th Edition, September 2009)
TEST DURATION
Data Courtesy : API 598 (9th Edition, September 2009)
TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
TEST LEAKAGE – CLOSURE
Data Courtesy : API 598 (9th Edition, September 2009)
PRESSURE TEST PROCEDURES
PRESSURE TEST PROCEDURES – BACKSEAT TEST
PRESSURE TEST PROCEDURES – SHELL TEST
PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
PRESSURE TEST PROCEDURES – HIGH PRESSURE CLOSURE TEST
6
MARKING
MARKING
ASME B16.34 – MARKING REQUIREMENTS
Name The Manufacturer’s name or trademark
Materials
Cast valves shall be marked with th...
7
PREPARATION FOR SHIPMENT
COATING
OPENINGS
SHIPMENT
8
REFERENCES
REFERENCES
THANKS!
Any questions?
Prepared By : Nilesh Mistry (Quality Assurance Engineer, B.E Mechanical)
Contact me @
E-Mail: mistr...
Spread Knowledge !!
Build Opportunities !!
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API 600 - Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnets

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This presentation briefs about the basic requirements & overall structure of API 600 Standard. The presentation includes clause by clause illustration with examples. NPS 4 (DN 100) Class 150 (PN 20) Manually Operated Bolted Bonnet Gate Valve is taken as an example & the requirements for this valve has been highlighted in the presentation. So that it becomes easy for one to understand what API is asking for.

The various screenshots from different standards are added to make it simpler & easier to understand. The detailed guidelines for testing of the prototype valve (example) from API 598 have been included in this presentation. Similarly, marking guidelines are taken from ASME B16.34 as specified in this standard.

API 600 is the primary steel gate valve purchase specification. API 600 details valve design/construction criteria as well as material/trim designations. ISO 10434 is a similar spec published in the ISO format.

For any queries, feel free to contact me at mistrynilesh@icloud.com

Veröffentlicht in: Ingenieurwesen

API 600 - Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnets

  1. 1. API 600 Steel Gate Valves – Flanged and Buttwelding Ends, Bolted Bonnet Thirteenth Edition, January 2015
  2. 2. API 600 NPS 4 (DN100) WCB Class 150 (PN20) Bolted Bonnet Gate Valve 28 Feb. 2016 The aim of the training is to improve awareness and knowledge about API Valves. This document does not “approve,” “rate,” or “endorse” any item, construction, proprietary device, or activity. Prepared By NILESH MISTRY (Quality Assurance Engineer, B.E Mechanical) E-Mail: mistrynilesh@icloud.com
  3. 3. 1 INTRODUCTION
  4. 4. TECHNICAL SPECIFICATIONS OF THE VALVE Valve Description API 600 NPS 4 (DN100) Class 150 (PN20) Bolted Bonnet Gate Valve Valve Size NPS 4 (DN100) Pressure Class 150 (PN 20) End Connection Raised Face Flanged Material of Construction ASTM A216 Gr. WCB Pressure Rating 19.6 bar @ -29 to 38°C, 1.4 bar @ 538°C 285 psig @ -20 to 100°F, 20 psig @ 1000°F Valve Orientation Unidirectional Wedge Type Flexible Wedge Operation Manually Operated Handwheel Body Material ASTM A216 Gr. WCB Bonnet Material ASTM A216 Gr. WCB Nominal Trim Material 316 (Combination # - 10)
  5. 5. IDENTIFICATION OF VALVE TERMS
  6. 6. 2 DESIGN
  7. 7. PRESSURE TEMPERATURE RATINGS Data Courtesy : ASME B16.34 (2013) Note: The Clause Numbers mentioned in this presentation except Chapter 5, are directly taken from API 600 Standard, 13th Edition, January 2015
  8. 8. PRESSURE TEMPERATURE RATINGS Data Courtesy : ASME B16.34 (2013)
  9. 9. PRESSURE TEMPERATURE RATINGS Data Courtesy: ASME B16.34 (2013)
  10. 10. BODY WALL THICKNESS Data Courtesy : API 600 (13th Edition, Jan 2015)
  11. 11. BODY WALL THICKNESS Data Courtesy : API 600 (13th Edition, Jan 2015)
  12. 12. BONNET WALL THICKNESS Data Courtesy : API 600 (13th Edition, Jan 2015)
  13. 13. BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
  14. 14. BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
  15. 15. BODY FLANGED ENDS - DIMENSIONS Data Courtesy : ASME B16.5 (2013)
  16. 16. FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
  17. 17. FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
  18. 18. FACE TO FACE & END TO END DIMENSIONS Data Courtesy : ASME B16.10 (2009)
  19. 19. Data Courtesy : ASME B16.34 (2013) BODY SEATS
  20. 20. BODY SEATS
  21. 21. BODY SEATS
  22. 22. BONNET
  23. 23. BODY TO BONNET JOINT
  24. 24. BODY TO BONNET JOINT
  25. 25. BODY TO BONNET JOINT .
  26. 26. BODY TO BONNET JOINT
  27. 27. GATE Data Courtesy : API 600 (13th Edition, Jan 2015)
  28. 28. GATE
  29. 29. YOKE
  30. 30. STEM AND STEM NUT Data Courtesy : API 600 (13th Edition, Jan 2015)
  31. 31. STEM AND STEM NUT Data Courtesy : API 600 (13th Edition, Jan 2015)
  32. 32. STEM AND STEM NUT
  33. 33. STEM AND STEM NUT
  34. 34. STEM AND STEM NUT
  35. 35. PACKING & PACKING BOX
  36. 36. PACKING & PACKING BOX
  37. 37. PACKING & PACKING BOX
  38. 38. BOLTING
  39. 39. BOLTING
  40. 40. OPERATION
  41. 41. BYPASS AND OTHER AUXILIARY CONNECTIONS
  42. 42. 3 MATERIALS
  43. 43. MATERIALS OTHER THAN TRIM MATERIALS Data Courtesy : API 600 (13th Edition, Jan 2015)
  44. 44. MATERIALS OTHER THAN TRIM Data Courtesy : API 600 (13th Edition, Jan 2015)
  45. 45. TRIM
  46. 46. TRIM
  47. 47. 4 TESTING, INSPECTION AND EXAMINATION
  48. 48. INSPECTION AND EXAMINATION PRESSURE TESTS REPAIR OF DEFECTS
  49. 49. 5 PRESSURE TESTING
  50. 50. TEST LOCATION TEST EQUIPMENT Note: The Clause Numbers mentioned in this Chapter, are directly taken from API 598 Standard, 9th Edition, September 2009.
  51. 51. TESTS REQUIRED
  52. 52. TESTS REQUIRED Data Courtesy : API 598 (9th Edition, September 2009)
  53. 53. TEST FLUID
  54. 54. TEST PRESSURE Data Courtesy : API 598 (9th Edition, September 2009)
  55. 55. TEST PRESSURE Data Courtesy : API 598 (9th Edition, September 2009)
  56. 56. TEST DURATION Data Courtesy : API 598 (9th Edition, September 2009)
  57. 57. TEST LEAKAGE – SHELL, STEM SEALS & BACKSEAT
  58. 58. TEST LEAKAGE – CLOSURE Data Courtesy : API 598 (9th Edition, September 2009)
  59. 59. PRESSURE TEST PROCEDURES
  60. 60. PRESSURE TEST PROCEDURES – BACKSEAT TEST
  61. 61. PRESSURE TEST PROCEDURES – SHELL TEST
  62. 62. PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
  63. 63. PRESSURE TEST PROCEDURES – LOW PRESSURE CLOSURE TEST
  64. 64. PRESSURE TEST PROCEDURES – HIGH PRESSURE CLOSURE TEST
  65. 65. 6 MARKING
  66. 66. MARKING
  67. 67. ASME B16.34 – MARKING REQUIREMENTS Name The Manufacturer’s name or trademark Materials Cast valves shall be marked with the heat number or heat identification and symbols (letters and numbers) as given in the ASTM specifications to designate the material grade. Rating The valve body shall be marked with the number that corresponds to the pressure rating class designation except the special class, limited class, intermediate rated – standard class and intermediate rated – special class valves may instaed be marked with the valve’s maximum allowable temperature and its associated rated temperature. Temperature Temperature markings are not required except as indiacted above. Size The NPS designation number shall be shown Omission of Marking On valves whose size or sape limits the body markings, they shall be ommited in the following order: a) size b) rating 3) material 4) manufacturer’s name or trademark Ring Joint Flange Valves having ring-joint end flanges shall have the edge (periphery) of each ring-joint end flange marked with letter “R” and the corresponding ring-froove number. Multiple Material MArking Material for valve bodies, bonnets, and cover plates that meet the requirements for more than one specification or grade of the specification llisted in Table 1 (ASME B16.34 – 2013) may, at the manuufacturer’s option, be marked with more than one of the applicable specification or grade symbols. These identification markings shall be placed to avoid confusions in identification. The acceptabilty of multiple markings shall be in accordance with guidelines set out in ASME Boiler and Pressure Vessel Code, Section ll, Part D, Appendix 7.
  68. 68. 7 PREPARATION FOR SHIPMENT
  69. 69. COATING
  70. 70. OPENINGS
  71. 71. SHIPMENT
  72. 72. 8 REFERENCES
  73. 73. REFERENCES
  74. 74. THANKS! Any questions? Prepared By : Nilesh Mistry (Quality Assurance Engineer, B.E Mechanical) Contact me @ E-Mail: mistrynilesh@icloud.com Linked In: https://in.linkedin.com/in/nilesh-mistry-04386746 For More Presentations, Slideshare: http://www.slideshare.net/nkm3091992 Scribd: https://www.scribd.com/user/311544387/Nilesh-Mistry
  75. 75. Spread Knowledge !! Build Opportunities !!

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