Reference engineering department ( maintenance) trainee only.Allnex

1. PREVENTIVE MAINTENANCE:
NO. WORK TO BE DONE LOCATION
1
COMPRESSED AIR FILTER & REGULATOR
-CHECK PRESSURE/DRAIN WATER
PANEL
PANEL --------- ( O.K. /NO )
2 BUFFER
-WEAR
SEPARATING DEVICE ---(O.K./ NO)
OPENING STATION ------(O.K./ NO)
EMPTY BAG TRANSPORT---(O.K./ NO)
3 LEVER
-CHECK EASY RUN/SMOOTH UNWINDING -----(O.K./ NO)
4 HINGE JOINT
-SMOOTH/SCREW TIGHTNESS UNWINDING ----------(O.K./ N0)
5 GUIDE
-SMOOTH RUN
EMPTY BAG
TRANSPORT ----------(O.K./ NO)
6 STRETCH FINGER
-CORRECT POSITION
STRETCH FINGER -------(O.K./ NO)
7 CLAMPING LEDGE
-PARALLELISM
-CLAMPING
FILLED BAG
GRIPPER ------------- (O.K./ NO)
8 COOLING LEDGE
-PARALLELISM
WELDING STATION -----(O.K./ NO)
9 PRINTER UNIT CASING
-CLEANING WITH CLOTH/LOW AIR PRESSURE
WILLET PRINTER -------(O.K./ NO)
10 FOTOCELL/SENSOR/CAM
-REMOVE DIRT
-CHECK SCREW TIGHTNESS
-CHECK POSITION
CUTTING DEVICE ------(O.K./ N0)
(IMPORTANT!!)
OPENING STATION ----(O.K./ NO)
STRETCH FINGER ----(O.K./ NO)
VIBRATOR ---------(O.K./ NO)
WEIGHER -----------(O.K./ NO)
11 SEPARATING DISK
-WEAR
SEPARATING DEVICE----(O.K./ NO)
12 SUCTION HOSE
-CHECK WEAR/BROKEN HOSE
OPENING STATION ----(O.K./ NO)
13 TEFLON COATING
-DIRTINESS/WEAR
WELDING DIE ----(O.K./ NO)
14 WELDING STRIP
-WEAR
WELDING DIE ----(O.K./ NO)
15 AIR BLOWING
-POSITION AND FUNCTION
WELDING POSITION ---( GOOD/ADJUSTED)

2. 16 PRINTER HEAD
-CLEAN HEAD/ROLLER
WILLET PRINTER ----(YES/ NO)
17 TOTALLY CLEAN VIBRATOR -------( YES/ NO)
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: _______________
NOT NECESSARY.REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: _ _________________ FOREMAN CHECK: ____________________
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3. PREVENTIVE MAINTENANCE:
NO. JOB TO BE DONE LOCATION
1. DISK BRAKE
-CHECK BRAKE SHOE
UNWINDING ---------------(O.K./NO)
2. TOOTHED/TRANSPORT BELT
-CHECK WEAR
SEPARATING DEVICE --------(O.K./NO)
DISCHARGE BELT -----------(O.K./NO)
3. WORM,WORM WHEEL,SPINDLE-
CLEAN/GREASE
VERTICAL ADJUSTMENT ------(O.K./NO)
4. GUIDE WHEEL
-CHECK CLEANLINESS
EMPTY BAG TRANSPORT ------(O.K./NO)
SUPPORT SUSPENSION -------(O.K./NO)
FILLED BAG TRANSPORT -----(O.K./NO)
BAG TRANSPORT -----(O.K./NO)
5. AIR CYLINDER
-EASY RUN
-GUIDE ON CYLINDER HEAD
-CHECK STRIPPER AND PISTON
ROD WEAR/SCREW
UNWINDING ---------------(O.K./NO)
SEPARATING DEVICE --------(O.K./NO)
OPENING STATION ---------(O.K./NO)
E STRETCH FINGER ----------(O.K./NO)
EMPTY BAG TRANSPORT ------(O.K./NO)
SUPPORT SUSPENSION -------(O.K./NO)
FILLED BAG GRIPPER -------(O.K./NO)
FILLED BAG TRANSPORT -----(O.K./NO)
WELDING STATION/VIBRATOR--(O.K./NO)
BAG TRANSPORT ----------(O.K./NO)
TILTING SECURITY --------(O.K./NO)
WEIGHER ---------------(O.K./NO)
6. VACUUM PUMP
-CLEAN FILTER IN THE COVER/MOTOR
-CLEAN SUCTION LINE/NEW FILTER FROM SUCTION CUP
TO PUMP
-CLEAN TUBING TO VACUUM SWITCH (IN THE CABINET)
OPENING STATION ---------(O.K./NO)
7. PRINTER
-CLEAN/CHECK ALL SENSOR
-CLEAN ROLLER/CHECK BEARING CONDITION
-CHECK PLATEN DRIVE BELT AND TENSIONING
-CHECK PLATEN SCREWS
-CHECK ALLEN SCREWS FOR ROLLER
-CHECK WIRING/SOCKET CONNECTION(BACK)
OPENING STATION ---------(O.K./NO)
8. WEIGHER VESSEL
-CHECK/REMOVE CAKING MATERIAL
WEIGHER ----------------(O.K./NO)

4. 9. NET WEIGHER
-CLEANING WITH BRUSH WEIGHER ---------------(O.K./NO)
10. BAG INLET HOPPER
-REMOVE HARDEN MATERIAL
INLET HOPPER ------------(CLEAN/NO )
11. AIR-COND
-TO CLEAN COIL
-CHECK COOLING
ELECTRICAL PANEL---------(O.K./NO)
12. AIR CYLINDER
-CHECK MAGNETIC SENSOR SCREWS TIGHTNESS (O.K./TIGHTEN)
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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5. PREVENTIVE MAINTENANCE:
PLEASE ENSURE ALL POWER ARE SWITCH OFF BEFORE DOING ANY JOBS.
**POWER MIGHT COME FROM MORE THAN ONE SOURCE.FOLLOW SAFETY PROCEDURES.
NO. DESCRIPTION STATUS
1. CHECK EXTERNAL AND INTERNAL CONDITION OF THE
PANEL.
( O.K./ NO )
2. INSPECT CONDITION OF ALL THE WIRING
CHECK FOR ANY LOOSE WIRING TIGHTEN IF NECESSARY.-- ( O.K./TIGHTEN)
3. CHECK EXTERNAL CONDITION OF ALL CONTROLLERS,
CONTACTORS,FUSES AND RELAYS ( O.K./ NO )
6. CLEAN/AIR BLOW PANEL INTERNAL /EXTERNAL ( YES,CLEAN / NO )
7. CLEAN CONTACTOR WITH CONTACT CLEANER ( YES / NO )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ________________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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6. PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUS
A) DOSING BELT FEEDER
CHECK GEARBOX OIL LEVEL ( USE MOBIL 630 ) ( LEVEL O.K./ TOP UP )
B) BAG UNWINDING DEVICE/BAG LIFTING
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )
C) FILLING SPOUT ADJUSTMENT
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K / TOP UP )
D) BAG VIBRATOR
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )
E) BAG DISCHARGE BELT CONVEYOR
- CHECK GEAR BOX OIL LEVEL ( LEVEL O.K./ TOP UP )
F) FLAT BELT CONVEYOR
- CHECK GEARBOX OIL LEVEL ( LEVEL O.K./ TOP UP )
G) BAG FLATTENER BELT CONVEYOR
- CHECK GEARBOX OIL LEVEL. ( LEVEL O.K./ TOP UP )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
13

7. PREVENTIVE MAINTENANCE:
NO. DESCRIPTION STATUS
1 TO CHANGE GEAR BOX OIL FOR THE FOLLOWING
( USE MOBIL 630 SYNTETIC OIL )
A) DOSING BELT CONVEYOR
B) BAG UNWINDING DEVICE/BAG LIFTER
C) FILLING SPOUT ADJUSTMENT
D) BAG VIBRATING UNIT
E) BAG DISCHARGE BELT CONVEYOR
( CHANGE OIL / NO )
( CHANGE OIL / NO )
( CHANGE OIL / NO )
( CHANGE OIL / NO )
( CHANGE OIL / NO )
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ____________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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8. PREVENTIVE MAINTENANCE:
BEWARE OF LIVE WIRE. PLEASE SWITCH OFF POWER BEFORE DOING ANY ELECTRICAL JOB.
NO. DESCRIPTION STATUS
1. CHECK CONDITION AND FUNCTIONING OF ALL INDICATOR
LIGHTS OUTSIDE THE PANEL
( GOOD / NO)
2. OPEN THE PANEL
-LISTEN TO ABNORMAL NOISE FROM CONTACTORS OR
ISOLATOR
-LOOK FOR ANY BLACK SPOT OR BURNING MARK ON
WIRING,CONTACTORS AND RELAYS
-ANY BURNING SMELL FROM THE PANEL.
( O.K./ NO)
( GOOD/ NO)
(NO BURNING/ YES)
3. CHECK FUNCTIONING OF COOLING FAN/AIR-COND ( RUNNING/OUT OF ORDER/ N/A)
4. CHECK PLC
-MAKE SURE PLC MODE IN RUN POSITION
-CHECK ALARM FROM THE PLC, INCLUDING BATTERY ALAR
( YES / NO)
( O.K./ NO)
CORRECTIVE ACTION REQUEST? YES/NO
___________________________
FOLLOW UP BY FOREMAN: YES, IMPLEMENT DATE: ______________
NOT NECESSARY. REASON: ______________
HOURS PERFORMED: __________________ MATERIAL (RM): ____________________
TECHNICIAN SIGN: __________________ FOREMAN CHECK: ____________________
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