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[object Object],[object Object],[object Object],OBJECTIVES: After studying Chapter 49, the reader should be able to: Continued
[object Object],[object Object],OBJECTIVES: After studying Chapter 49, the reader should be able to:
[object Object],[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],[object Object],KEY TERMS: Continued
[object Object],[object Object],[object Object],KEY TERMS:
[object Object],PRINCIPLES OF HEATING AND REFRIGERATION Continued Figure 48–1  Water is a substance found naturally in solid, liquid, and vapor states. Matter is found in three different states: solid, liquid, or vapor (gas). The state depends upon the nature of the substance, the temperature, and the pressure or force exerted on it.  Water occurs naturally in all three states: solid ice, liquid water, and water vapor, depending upon temperature and pressure of the location.
[object Object],Continued
[object Object],Continued
[object Object],Continued
If you spray a can of liquid continuously, the can becomes cold, and the liquid being sprayed becomes cold. The can becomes cold because the pressure in the can is reduced while spraying, allowing the liquid propellant inside the can to boil and absorb heat. The liquid being sprayed has also been cooled by the liquid propellant. The propellant vapor is further cooled as it decompresses when it hits the open air. Rapid decompression results in a rapid temperature drop. Why is Liquid Sprayed From a Can Cold?
[object Object],[object Object],Continued
Figure 48–2  The extra heat required to change a standard amount of water at its boiling point to a vapor is called latent heat of vaporization. Continued
Figure 48–3  The latent heat of vaporization that water vapor stores is given off when the vapor condenses to a liquid. The temperature stays the same. Continued
[object Object],Continued Temperature, Volume, and Pressure of a Vapor   Unlike a solid, a vapor has no fixed volume. Increasing temperature of a vapor, while keeping volume confined in the same space, increases pressure. This relationship between temperature and pressure in vapor is why a can of nonflammable refrigerant can explode when heated by a flame—pressure buildup inside the can will eventually exceed the can’s ability to contain the pressure.
[object Object],Continued ,[object Object],[object Object]
[object Object],Continued
Figure 48–4  A sling psychrometer is used to measure relative humidity. ,[object Object],The wick keeps the bulb of the “wet thermometer” wet so that it can be cooled by evaporation. Continued As the evaporator blows air, the wet bulb’s temperature drops, and the dry bulb reads the temperature of the airflow.  Sling psychrometers are spun round in the air a certain number of times.
[object Object]
HEATING SYSTEM ,[object Object],Continued
Figure 48–5  Typical flow of air through an automotive heat, ventilation, and air-conditioning system when placed in the heat position. Continued
Figure 48–6  A typical heater core as installed in an HVAC housing.
Some vehicles are equipped with an auxiliary electric water pump. The purpose and function of this pump is to help warm the interior of the vehicle by circulating coolant from the engine through the heater core when the engine is at idle speed. At idle speed, the water pump does not pump a sufficient quantity of coolant through the heater core to warm the interior in freezing weather. What is an Auxiliary Electric Water Pump?
AIR-CONDITIONING REFRIGERATION CYCLE ,[object Object],Continued
[object Object],Figure 48–7 The evaporator removes heat from the air that enters a vehicle by transferring it to the vaporizing refrigerant. ,[object Object],Continued
[object Object],Figure 48–8  The compressor provides the mechanical force needed to pressurize the refrigerant. The low-pressure refrigerant gas is compressed into a high-pressure gas and forces the refrigerant through the system.  Continued
[object Object],Figure 48–9 The condenser changes the refrigerant vapor into a liquid by transferring heat from the refrigerant to the air stream that flows between the condenser fins. Continued The high-pressure gas changes (condenses) to form a high-pressure liquid as the heat from the refrigerant is released to the air.
[object Object],[object Object],The underlying principle involved in air-conditioning or refrigeration is that “cold attracts heat.” Therefore, a cool evaporator attracts the hot air inside the vehicle. Heat always travels toward cold and when the hot air passes through the cold evaporator, the heat is absorbed by the cold evaporator, which lowers the temperature of the air. Cooled air is then forced into the passenger compartment by the blower through the air-conditioning vents. How Does the Inside of the Vehicle Get Cooled?
EXPANSION VALVE SYSTEMS ,[object Object],Continued
Figure 48–10  A typical air-conditioning system that uses an expansion valve. A sensor bulb is attached to the outlet of the evaporator to control refrigerant allowed to flow into the evaporator.
ORIFICE TUBE SYSTEMS ,[object Object],Continued
Figure 48–11  A typical automotive air-conditioning system that uses a cycling clutch and an orifice tube. Continued
[object Object],Figure 48–12 Typical orifice tube.
THERMOSTATIC CONTROL ,[object Object],Continued
[object Object],Figure 48–13 A cutaway of an air-conditioning compressor electromagnetic clutch. Continued When the thermostat senses that the temperature is near freezing, 32°F (0°C), a switch stops the compressor from circulating refrigerant.  This thermostat switch is also called a  thermo switch ,  icing switch , or  defrost switch .
NOTE:   Older vehicles used a system to control evaporator pressure when used with a continuously-operating compressor, including: POA valve —(meaning  pilot operated absolute ) valve. EPR valve —An  evaporator pressure regulator  valve maintains at least 30 PSI in the evaporator to prevent evaporator freeze-up.
REFRIGERANTS ,[object Object],Continued
[object Object],See the chart on Page 553 of your textbook.   HFC-134a contains two carbon atoms and four fluorine atoms, plus two hydrogen atoms.  Called a hydrofluorocarbon, the chemical name of R-134a is  tetrafluorolthene . Boiling points and operation characteristics of CFC-12 and HFC-134a are similar. Dupont calls HFC-134a Suva ® .  Continued
[object Object],NOTE:   Look at the size of a blue HFC-134a 30-pound container compared to a white CFC-12 30-pound container. The blue R-134a container is larger because it takes more HFC-134a to achieve 30 pounds. Figure 48–14  R-134a is available in 12 oz cans as well as larger 30lb containers. NOTE:   Many vehicle manufacturers started using barrier-type refrigerant hoses in the late 1980s, anticipating conversion from CFC-12 to HFC-134a in future models. Suva ®  requires refrigerant hoses to contain a barrier to stop penetration through microscopic holes.
REFRIGERANTS AND THE ENVIRONMENT ,[object Object],Continued Figure 48–15  A depletion of the ozone layer allows more ultraviolet radiation from the sun to reach Earth’s surface. It has been discovered that certain chemicals, such as chlorofluorocarbon (CFC), are rapidly destroying this layer of ozone, 10 to 30 miles above Earth’s surface.
Figure 48–16  Chlorofluorocarbon molecules break apart in the atmosphere. ,[object Object],Continued
[object Object],Continued ,[object Object],[object Object],[object Object]
[object Object],Is Carbon Dioxide the Next Refrigerant? Figure 48–17 The label on a Toyota Fuel Cell Hybrid Vehicle (FCHV) showing that CO 2  is being used as the refrigerant.
REFRIGERANT OILS ,[object Object],Continued
Figure 48–18  PAG oil used in Chrysler vehicles equipped with HFC-134a refrigerant. Notice that different oils are used for different systems depending primarily on the manufacturer of the compressor. Also notice that both PAG oils are in metal cans. PAG oil absorbs moisture so readily that it can even absorb moisture that is in the air through plastic—that is why metal containers are used. Continued
[object Object],Figure 48–19 Ester refrigerant oils are often specified for use when retrofitting an R-12 system to R-134a by companies who supply refit kits. Ester refrigerant oil is not recommended by many vehicle or air-conditioning compressor manufacturers. Always use the recommended refrigerant oil for the vehicle and system being serviced. Continued
[object Object],CAUTION:   Failure to use correct refrigerant oil in an air- conditioning system can cause serious (and expensive) damage to the air-conditioning compressor. Always use the refrigerant oil specified by the manufacturer.
CONDENSER ,[object Object],Continued
Figure 48–20  The condenser serves the same function for both the orifice-tube and the expansion valve–type air-conditioning system, and that is to remove the heat from the refrigerant and cause the hot refrigerant vapors to condense into a hot liquid. Continued
[object Object],Most air-conditioning systems use aluminum and flexible rubber lines between the compressor and the condenser. Because the compressor is mounted on and driven by the engine and the condenser is mounted to the body, these lines can break if the engine mounts are defective. The rubber hoses attached between the aluminum fittings of the compressor and condenser are designed to absorb normal engine movement. Worn engine mounts allow the engine to move too much. Aluminum lines cannot stand to be flexed without crushing and breaking.  Broken Condenser Line? Check the Engine Mounts! Figure 48–21 A repaired condenser refrigerant line.
EVAPORATOR ,[object Object],NOTE:   If the carpet or floor of the vehicle is wet on the passenger side, the cause is often a clogged evaporator drain hose. The opening, called the condensate line ,   is frequently clogged with mud, debris, or leaves. To check the drain opening, hoist the vehicle and insert a wire or screwdriver into the end of the hose opening at the bottom of the evaporator housing.  The evaporator transfers heat from the air to refrigerant flowing through it. Heat from the air causes low-pressure liquid inside the evaporator to evaporate into low-pressure gas. As the refrigerant changes state, it absorbs heat. A blower motor with a squirrel cage fan circulates air through the evaporator and forces the cooler air into the passenger compartment. See Figure 48-22.
Figure 48–22  The evaporator serves the same function for both the orifice-tube and the expansion valve–type air-conditioning system, and that is to allow the liquid refrigerant to evaporate and absorb heat from the passenger compartment.
RECEIVER-DRIER ,[object Object],Continued
[object Object],Continued
Figure 48–23  Expansion-valve systems store excess refrigerant in a receiver-drier, which is located in the high-side liquid section of the system, whereas orifice-tube systems store excess refrigerant in an accumulator located in the low-side vapor section of the system.
ACCUMULATOR ,[object Object],Continued ,[object Object],[object Object],[object Object],NOTE:   A liquid cannot be compressed. If liquid refrigerant were to enter the compressor, the compressor would lock up and be damaged.
Figure 48–24  A typical accumulator used on a cycling clutch orifice-tube (CCOT) system.
REFRIGERANT LINES AND HOSES ,[object Object],Continued
Figure 48–25  Rigid lines and flexible hoses are used throughout the air-conditioning system. The line to and from the compressor must be flexible because it is attached to the engine, which moves on its mounts during normal vehicle operation.
THERMOSTATIC EXPANSION VALVES ,[object Object],Continued Figure 48–26  A typical expansion valve which uses an inlet and outlet attachment for the evaporator, and a temperature-sensing bulb that is attached to the evaporator outlet tube The sensing bulb works with a pressure-sensitive diaphragm inside the TXV body to regulates the rate of refrigerant flow into the evaporator.
[object Object],Continued
Figure 48–27  A slot cut in the ball seat inside the expansion valve permits a small amount of refrigerant and oil to pass through at all times, even when the valve is closed. This flow through the system is necessary to ensure the compressor receives the oil it needs for lubrication. Continued
Figure 48–28  The sensing bulb is attached to the evaporator outlet tube. Refrigerant inside the bulb expands or contracts in response to the evaporator temperature.
[object Object],Continued
Figure 48–29  Pressure from the capillary tube pushes on the spring-loaded diaphragm to open the expansion valve. As the pressure in the capillary tube contracts, the reduced pressure on the diaphragm allows the valve to close. Continued
[object Object],Continued ,[object Object],[object Object],In an expansion-valve system, refrigerant vapor that leaves the evaporator is warmer than the liquid refrigerant that entered it. The heat that warms the refrigerant is referred to as  superheat .
[object Object],Figure 48–30 An H-valve (H-block) combines the temperature-sensing and pressure-regulating functions into a single assembly. Continued
[object Object],Figure 48–31 An H-valve as used on a Chrysler minivan. A pushrod connects the diaphragm of the sensor located at the top of the block to the valve ball at the bottom. The cycling-clutch switch, which senses the suction line, detects the evaporator outlet temperature and cycles the compressor clutch to control system cooling.  Continued
Figure 48–32  In this Chrysler system, a low-pressure cutoff switch and a cycling-clutch switch are mounted on the H-valve. ,[object Object]
Figure 48–33  The orifice tube is usually located at the inlet tube to the evaporator. ,[object Object],FIXED ORIFICE TUBES When it reaches the fixed-orifice tube, refrigerant undergoes rapid expansion & changes from a warm, high-pressure liquid to a cold, low-pressure liquid/vapor mix. Continued
[object Object]
COMPRESSORS ,[object Object],Continued ,[object Object],[object Object],[object Object],[object Object]
Figure 48–34 In a positive-displacement compressor, the descending piston creates a drop in pressure inside the cylinder. The resulting pressure differential allows low-side pressure to force the suction valve open. Refrigerant then flows into the cylinder. On the piston’s discharge stroke, the pressure caused by the ascending piston closes the intake valve and forces the refrigerant out the discharge valve. ,[object Object],Continued
[object Object],Continued
[object Object],Figure 48–35  A reed valve is a one-way check valve that flaps away from the valve plate to open, and toward the valve plate to close. Pressure pushes the valve in one direction or the other.  The suction reed valve is located on the underside of the valve plate.  The refrigerant vapor fills the partial vacuum created by the moving piston.  Continued
[object Object],[object Object],Continued
[object Object],Figure 48–36  The swash plate, attached to the crankshaft at an angle, converts the pulley’s rotary motion to axial motion, which drives the pistons in a reciprocating motion. Continued Some compressors use a  swash plate , or axial plate, rigidly mounted to the belt-driven shaft at an angle. As the pulley turns, the shaft and angled swash plate assembly rotate. This forces the pistons back and forth in their bores. Compressors that use a swash plate are often called  axial compressors .
[object Object],Figure 48–37 A V-5 variable displacement compressor. Internal pressures act on the swash plate, which changes the stroke of the piston and then displacement based on the pressures in the system.
[object Object],The Radio “POP” Trick The radio will often turn off, then back on, whenever the electronics inside the radio detect a high-voltage spike. This can create a “pop” in the radio that is very intermittent because it only occurs when the air-conditioning compressor clutch cycles off.  To check this diode, simply tune the radio to a weak AM station near 1400 Hz and cycle the air-conditioning compressor on and off. If a “pop” is heard from the radio, the diode is defective and needs replaced. NOTE:   While some compressor diodes can be replaced separately, some air-conditioning clutch diodes are part of a wiring harness assembly.
COMPRESSOR CONTROLS ,[object Object],Continued
[object Object],Figure 48–38 Typical air-conditioning pressure switches. A service manual would be needed to determine the function of each switch. One switch could be the low-pressure switch and the other a high-pressure switch. Continued ,[object Object]
[object Object],[object Object],Because the wheel is seldom held in a turning maneuver for a long period of time, this stoppage of the air-conditioning compressor has little, if any, effect on passenger cooling.
A service technician was tracing the cause of an inoperative air compressor on a Saab. The service manual showed a schematic of the air-conditioning compressor that indicated a number of switches that had to be closed for the compressor clutch to be supplied with battery voltage. Besides the low pressure switch (to assure that the system is charged so as not to damage the compressor), a throttle switch was shown on the schematic. Obviously, someone else had worked on the vehicle because the throttle switch was missing entirely—just two wires remained to indicate that anything had been installed. Connecting the two wires together provided voltage to the air-conditioning compressor clutch. The customer decided not to replace the throttle switch after learning that its purpose was to disconnect (open circuit) the air-conditioning compressor when the throttle was at wide open positive to allow the maximum power for passing. What Throttle Switch?
SUMMARY ,[object Object],[object Object],[object Object],[object Object],Continued
SUMMARY ,[object Object],[object Object],[object Object],[object Object],Continued ( cont. )
SUMMARY ,[object Object],[object Object],[object Object],( cont. )
end

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Chapter 48

  • 2.
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  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. If you spray a can of liquid continuously, the can becomes cold, and the liquid being sprayed becomes cold. The can becomes cold because the pressure in the can is reduced while spraying, allowing the liquid propellant inside the can to boil and absorb heat. The liquid being sprayed has also been cooled by the liquid propellant. The propellant vapor is further cooled as it decompresses when it hits the open air. Rapid decompression results in a rapid temperature drop. Why is Liquid Sprayed From a Can Cold?
  • 12.
  • 13. Figure 48–2 The extra heat required to change a standard amount of water at its boiling point to a vapor is called latent heat of vaporization. Continued
  • 14. Figure 48–3 The latent heat of vaporization that water vapor stores is given off when the vapor condenses to a liquid. The temperature stays the same. Continued
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21. Figure 48–5 Typical flow of air through an automotive heat, ventilation, and air-conditioning system when placed in the heat position. Continued
  • 22. Figure 48–6 A typical heater core as installed in an HVAC housing.
  • 23. Some vehicles are equipped with an auxiliary electric water pump. The purpose and function of this pump is to help warm the interior of the vehicle by circulating coolant from the engine through the heater core when the engine is at idle speed. At idle speed, the water pump does not pump a sufficient quantity of coolant through the heater core to warm the interior in freezing weather. What is an Auxiliary Electric Water Pump?
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30. Figure 48–10 A typical air-conditioning system that uses an expansion valve. A sensor bulb is attached to the outlet of the evaporator to control refrigerant allowed to flow into the evaporator.
  • 31.
  • 32. Figure 48–11 A typical automotive air-conditioning system that uses a cycling clutch and an orifice tube. Continued
  • 33.
  • 34.
  • 35.
  • 36. NOTE: Older vehicles used a system to control evaporator pressure when used with a continuously-operating compressor, including: POA valve —(meaning pilot operated absolute ) valve. EPR valve —An evaporator pressure regulator valve maintains at least 30 PSI in the evaporator to prevent evaporator freeze-up.
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44.
  • 45. Figure 48–18 PAG oil used in Chrysler vehicles equipped with HFC-134a refrigerant. Notice that different oils are used for different systems depending primarily on the manufacturer of the compressor. Also notice that both PAG oils are in metal cans. PAG oil absorbs moisture so readily that it can even absorb moisture that is in the air through plastic—that is why metal containers are used. Continued
  • 46.
  • 47.
  • 48.
  • 49. Figure 48–20 The condenser serves the same function for both the orifice-tube and the expansion valve–type air-conditioning system, and that is to remove the heat from the refrigerant and cause the hot refrigerant vapors to condense into a hot liquid. Continued
  • 50.
  • 51.
  • 52. Figure 48–22 The evaporator serves the same function for both the orifice-tube and the expansion valve–type air-conditioning system, and that is to allow the liquid refrigerant to evaporate and absorb heat from the passenger compartment.
  • 53.
  • 54.
  • 55. Figure 48–23 Expansion-valve systems store excess refrigerant in a receiver-drier, which is located in the high-side liquid section of the system, whereas orifice-tube systems store excess refrigerant in an accumulator located in the low-side vapor section of the system.
  • 56.
  • 57. Figure 48–24 A typical accumulator used on a cycling clutch orifice-tube (CCOT) system.
  • 58.
  • 59. Figure 48–25 Rigid lines and flexible hoses are used throughout the air-conditioning system. The line to and from the compressor must be flexible because it is attached to the engine, which moves on its mounts during normal vehicle operation.
  • 60.
  • 61.
  • 62. Figure 48–27 A slot cut in the ball seat inside the expansion valve permits a small amount of refrigerant and oil to pass through at all times, even when the valve is closed. This flow through the system is necessary to ensure the compressor receives the oil it needs for lubrication. Continued
  • 63. Figure 48–28 The sensing bulb is attached to the evaporator outlet tube. Refrigerant inside the bulb expands or contracts in response to the evaporator temperature.
  • 64.
  • 65. Figure 48–29 Pressure from the capillary tube pushes on the spring-loaded diaphragm to open the expansion valve. As the pressure in the capillary tube contracts, the reduced pressure on the diaphragm allows the valve to close. Continued
  • 66.
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  • 80.
  • 81.
  • 82.
  • 83. A service technician was tracing the cause of an inoperative air compressor on a Saab. The service manual showed a schematic of the air-conditioning compressor that indicated a number of switches that had to be closed for the compressor clutch to be supplied with battery voltage. Besides the low pressure switch (to assure that the system is charged so as not to damage the compressor), a throttle switch was shown on the schematic. Obviously, someone else had worked on the vehicle because the throttle switch was missing entirely—just two wires remained to indicate that anything had been installed. Connecting the two wires together provided voltage to the air-conditioning compressor clutch. The customer decided not to replace the throttle switch after learning that its purpose was to disconnect (open circuit) the air-conditioning compressor when the throttle was at wide open positive to allow the maximum power for passing. What Throttle Switch?
  • 84.
  • 85.
  • 86.
  • 87. end