3. industrial control system

Mahros Darsin
Mahros DarsinLecturer um Universitas Jember
Ch 5 Sistem Kendali Industri
                       Oleh Mahros Darsin diterjemahkan dr bukunya Groover



Bagian:
1. Industri Proses vs. Industri Manufakturing Diskret
2. Kendali Continnyu vs. Diskret
3. Kendali Proses Komputer




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Definisi Kendali Industri
Aturan otomatis dari operasi unit dikaitkan dengan peralatan
  sekaligus integrasi dan koordinasi unit operasi ke sistem
  produksi yang lebih luas.

   Unit operasi
     Biasanya merujuk ke operasi manufaktur
     Dan juga diaplikasikan ke material handling atau
     perangkat lainnya.




            ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
  No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                 Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Industri Proses vs.
                      Industri Manufakturing Diskret
 Industri proses
    Operasi produksi dibuat terhadap sejumlah material
    Materials: cairan, gas, powders, dll.

 Industri Manufakturing Diskret
    Operasi produksi dibuat terhadap sejumlah material
    Unit: komponen atau produk




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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Definisi: Variabel dan Parameter
 Variabel – luaran proses
 Parameter – masukan proses
 Variabel dan parameter kontinyu – tidak akan terganggu
               selama waktu proses
    Juga dipertimbangkan sebagai analog – dapat diambil
    sembarang nilai dalam rentang harga tertentu
     Mereka tidak terbatas pada sebuah nilai diskret yg diset
 Parameter dan variabel diskret – dapat hanya mengambil
 nilai tertentu pada rentang yang diberikan


          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Variabel dan Parameter Diskret
Kategori:
  Binary – dapat memakai dua nilai, baik ON atau OFF
  ataupun 1 atau 0, dll
  Diskret lain dari binary – dapat memakai lebih dari dua nilai
  tetapi bukan nilai tak terbatas

   Data Pulsa/denyut – serangkaian pulsa yang dapat dihitung




            ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
  No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                 Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Variabel dan Parameter
                      Kontinyu dan Diskret




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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Tipe Kontrol
 Sebagaimana ada dua jenis variabel dan parameter pada
 proses, maka ada dua jenis kendali:

          Kendali kontinyuous - variabel dan parameter adalah
          kontinyu dan analog
          Kendali Diskret - variabel dan parameter adalah diskret,
          umumnya diskret biner




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Kendali Kontinyu
        Tujuan umumnya untuk menjaga nilai variabel luaran
        pada level yang diinginkan.
           Parameter dan variabe umumnya kontinyu.
           Mirip seperti sistem kendali tertutup.
           Kebanyakan proses industri kontinyu memiliki
           umpan balik jamak.
        Contoh proses kontinyu:
           Kendali luaran reaksi kimia yang bergantung pada suhu,
           tekanan, dll
           Kendali posisi pahat relatif terhahadap benda kerja
           pada mesin CNC.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Tipe Kendali Proses Kontinyu
           Regulatory control
           Feedforward control
           Steady-State optimization
           Adaptive control
           On-line search strategies
           Teknik kendali lainnya:
              Expert systems
              Neural networks



          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Regulatory Control (Kendali Regulatory)
        Tujuan – menjaga kinerja proses pada level tertentu atau
        dalam pita toleransi yang diberikan pada level tersebut.
           Sesuai jika kinerja berhubungan dengan ukuran kualitas

        Ukuran kinerja kadang-kadang dihitung berdasarkan pada
        beberapa variabel luaran.
         Ukuran kinerja disebut sebagai Index of performance (IP)

        Masalah dengan kendali regulatory adalah selalu ada error
        dalam rangka memulai aksi kendali.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Regulatory Control




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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Feedforward Control
        Tujuan – mengantisipasi efek gangguan yang akan
        Mengganggu proses dengan penyensoran dan
        pengompensasian sebelum mempengarugi proses.
        Model matematis menangkap efek gangguan terhadap
        proses.
        Kompensasi lengkap untuk gangguan adalah sulit
        karena variasi, ketidakpresisian pada model matematis
        dan ketidaktepatan dalam aksi kendali.
        Biasanya dikobinasi dengan kendali regulatory
        Kendali regulatory dan feedforward control lebih dekat
        berhubungan dengan industri proses.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Feedforward Control
                      Dikombinasi dengan Feedback Control




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Steady-State Optimization

Kelas teknik optimasi ketika proses menunjukkan
   karakteristik sbb:
   1. Index of performance (IP) yang terdefinisi dengan baik
   2. Hubungan yang dikenal antara variabel proses dan IP
          3. Nilai parameter sistem yang mengoptimasi IP dapat
             ditentukan secara matematis.

          Open-loop system
          Optimization techniques termasuk kalkulus diferensial,
          pemrograman matematika, dll.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Steady State (Open-Loop)
                      Optimal Control




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No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Adaptive Control
 Karena optimasi steady-state adalah open-loop, maka tidak
 dapat mengompensasi gangguan.
 Adaptive control adalah bentuk self-correcting dari kendali
 optimal termasuk kendali umpan balik.
    Mengukur variabel proses yang relevan selama operasi
    (kendali umpan balik).
    Menggunakan sebuah algoritma kendali yang mencoba
    mengoptimasi beberapa index of performance (optimal
    control)



          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Adaptive Control beroperasi pada
                         Lingkungan Waktu Bervariasi
     Lingkungan berubah terhadap waktu dan perubahan
     berpotensi memengaruhi kinerja sistem.
        Contoh: Pesawat Supersonic beroperasi secara berbeda
        pada penerbangan subsonic daripada pada supersonic.
 Jika algoritma kendali adalah tetap, sistem mungkin membentuk
   sesuatu yang cukup berbeda pada lingkungan yang berlainan.
Sebuah sistem adaptive control dirancang untuk mengompensasi
 atas lingkungan perubahan dengan mengubah beberapa
 aspek algoritma kendalinya untuk mecapai kinerja yang optimal.


             ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
   No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                  Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Tiga Fungsi dalam Adaptive Control
1. Fungsi Identifikasi – nilai IP sekarang ditentukan
   berdasarkan pada pengukuran proses variabel.

2. Fungsi Keputusan – putuskan apa perubahan yang harus
   dibuat untuk meningkatkan kinerja sistem.
      Ubah satu atau lebih parameter input
      Ubah beberapa fungsi internal dari controller
3. Fungsi Modifikasi – menerapkan fungsi keputusan.
      Berkonsentrasi dengan perubahan fisik (hardware
      drpd software)

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Adaptive Control System




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Strategi Pencarian On-Line
        Kelas khusus adaptive control ketika fungsi keputusan
        tidak dapat didefinisikan secara efisien.
           Hubungan antara parameter input IP tidak diketahui
           atau tidak cukup dikenal untuk diimplementasikan
           bentuk sebelumnya dari adaptive control.
        Selainnya, eksperimen dibuat pada proses
           Perubahan sistematik kecil dibuat pada parameter input
           untuk mengamati efeknya.
        Berdasar pada efek yang teramati, perubahan yang lebih
        besar dibuat untuk menggerakkan ke arah kinerja optimal.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Sistem Kendali Diskret
          Parameter dan variabel proses keduanya diskret.
          Parameter dan variabel proses diubah pada
          discrete moments in time
          Perubahan didefinisikan lebih lanjut sebagai program
          Instruksi.
          Perubahan dilaksanakan untuk salah satu alasan berikut:
          1. Pernyataan sistem (system state) telah berubah
              (perubahan dipicu event)
          2. Sejumlah kecil waktu telah terhapus (perubahan dipicu
              oleh waktu)

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Event-Driven Changes
        Dilaksanakan oleh pengendali sebagai respon terhadap
        beberapa event yang telah mengubah state of the system.
        Contoh:
           Sebuah robot memuat benda ke fixture, dan benda tsb
           disensor dengan sebuah limit switch dalam fixture.
           The diminishing level of plastic dalam hopper pada
           mesin injection molding dipicu oleh „a low-level switch‟
           yang membuka katup dan mengalirkan biji plastik baru
           ke dalam hopper.
           Penghitungan jumlah komponen yang lewat di atas
           konveyor dengan sensor optis.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Time-Driven Events

        Dilaksanakan dengan pengendali baik pada poin waktu
        maupun setelah penghapusan waktu tertentu.
        Contoh:
           Pabrik “shop clock” menyuarakan bel pada waktu kapan
           menunjukkan mulai shift, mulai istirahat dan waktu henti
           dan akhir shift.
           Operasi perlakuan panas harus dilaksanakan selama
           waktu tertentu.
           Pada mesin cuci, siklus perputaran diatur beroperasi
           dalam kurun waktu tertentu.
             Sebaliknya, pengisisna bak mandi adalah dipicu oleh
             Keadaan ketika isi bak mandi berkurang (event-driven)
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Dua tipe Kendali Diskret
1. Kombinasi kendali logika dan kendali eksekusi dari
   perubahan event-driven.
       Juga dikenal sebagai kendali logika.
       Luaran pada keadaan sebarang tergantung atas nilai
       masukan.
       Parameter dan variabel = 0 or 1 (OFF or ON)
2. Kendali sekuensial – mengendalikan eksekusi waktu -
   driven changes
       Menggunakan perangkat pewaktu internal untuk
       menentukan kapan memulai perubahan dalam variabel
       Luaran.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Computer Process Control
                      (Kendali Proses Komputer)
        Bermula pada tahun 1950-an pada industri proses.
           Mainframe computers – lambat, mahal, tidak handal
           Set point control
           Direct digital control (DDC) system diinstall pada 1962
        Minicomputer diperkenalkan akhir 1960-an, microcomputer
        diperkenalkan pada awal 1970-an.
        Programmable logic controllers diperknalkan awal 1970-an
        untuk kendali proses diskret.
        Distributed control dimulai sekitar 1975
        PCs untuk kendali proses awal 1990-an.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Dua Persyaratan Dasar untuk
                        Real-Time Process Control
1. Interupsi Proses- terinisiasi
       Pengendali harus merespon masukan sinyal dari
       prosess (event-driven changes)
       Bergantung apada prioritas relatif, pengendali mungkin
       menginterupsi program saat ini untuk merespon.
2. Timer-initiated actions (Aksi ter-inisiasi pewaktu)
       Pengendali harus dapat mengeksekusi aksi tertentu
       pada titik-titik tertentu dalam waktu (time-driven change
       Contoh: (1) scanning sensor values, (2) turning
       switches on and off, (3) re-computing optimal
       parameter values
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Persyaratan Kendali Komputer Lainnya

3. Perintah Computer untuk meproses
      Untuk mengendalikan aktuator proses
4. System- and program-initiated events
      System initiated events – komunikasi antara komputer
      dan peripherals
      Program initiated events – aksi terkait non-prosess
      misalnya pencetakan berita.
5. Operator-initiated events –menerima masukan dari personnel
      Contoh: emergency stop


           ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
 No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Kapabilitas Kendali Computer

        Polling (data sampling)
        Interlocks
        Interrupt system
        Exception handling




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Polling (Data Sampling)

Penyampelan data berkala untuk menengarai status proses.
   Issues:
   1. Polling frequency – interval waktu bolak-balik antara
      sampel data.
   2. Polling order – serangkaian titik tempat koleksi data
      disample.
   3. Polling format – prosedur penyampelan alternative:
          All sensors di-polled setiap siklus
          Update hanya data yang berubah pada diklus ini
          High-level and low-level scanning
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Interlocks

Mekanisme perlindungan untuk pengoordinasian aktivitas
   dua atau lebih perangkat dan pencegahan satu perangkat
   dari memengaruhi perangkat lainnya.
1. Input interlocks – signal dari perangkat eksternal dikirim ke
   controller; fungsi yang mungkin:
      Melaksanakan program siklus kerja
      Menyela eksekusi program siklus kerja
2. Output interlocks – signal dikirim dari pengendali ke
   perangkat external.


          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Interrupt System
Fitur kendali komputer yang mengjinkan pengeksekusian
   program saat ini supaya ditunda sehingga program lain
   dapat dijalankan sebagai respon atas sinyal masukan yang
   mengindikasikan event yang lebih prioritas.
   Internal interrupt – dibangkitkan oleh komputer itu sendiri
      Contoh: timer-initiated events, polling, system-
      and program initiated interrupts

       External interrupts – dibangkitkan ekternal ke komputer
          Contoh: process-initiated interrupts, operator inputs

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Interrupt Systems:
                        (a) Single-Level and (b) Multilevel


(a)




(b)




            ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
  No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                 Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Exception Handling
Pengecualian adalah kejadian keluar dari keadaan normal
  atau operasi yang diinginkan dari sistem kendali proses.
  Contoh pengecualian:
     Product quality problem
     Variable proses di luar jangkauan operasi normal
     Kekurangan bahan baku
     Kondisi berbahaya misalnya api
     Ketidakfungsian pengendali
   Exception handling adalah bentuk pendeteksian kesalahan
   dan perbaikan.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Bentuk-bentuk Kendali Proses Komputer
1.       Computer process monitoring
2.       Direct digital control (DDC)
3.       Numerical control and robotics
4.       Programmable logic control
5.       Supervisory control
6.       Distributed control systems and personal computers




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Computer Process Monitoring

Komputer mengamati proses dan peralatan yang berhubungan,
   mengumpulkan dan merekam data dari operasi.
   Komputer tidak mengendalikan proses secara langsung.
   Tipe data yang dikoleksi:
      Data proses – variabel parameter input and output
                  Data perangkat – utilisasi mesin, penjadwalan
                  penggantian pahat, diagnosis ketidakfungsian.
                  Data Produk – untuk memenuhi persyaratan pemerintah
                  mis. farmasi dan medikal.

           ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
 No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
(a) Process Monitoring, (b) Open-Loop
                        Control, and (c) Closed-Loop Control

(a)



(b)




(c)




            ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
  No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                 Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Direct Digital Control (DDC)
Adalah bentuk kendali proses komputer dengan komponen
  tertentu dalam sistem kendali analog konvensional diganti
  dengan komputer digital.
  Circa: tahun 1960-an mengguanakn mainframes
  Aplikasi: industri proses
  Dikerjakan pada time-shared, basis data sampel daripada
  secara kontinyu dengan komponen terdidikai/resmi.
      Komponen tetap dalam DDC: sensor dan aktuator.

                 Komponen diganti dalam DDC: kendali analog,
                 perekaman dan instrumen display, set point dials.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Loo Kendali Analog pada Umumnya




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Komponen dari
                      Direct Digital Control System




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
DDC (lanjutan)
 Pada mulanya dipandang sebagai sebuah alat yang lebih
 efisien dengan fungsi yang sama seperti kendali analog.
 Kesempatan berikutnya menjadi lebih nyata akan guna DDC:
     Lebih banyak opsi kendali daripada kendali analog (PID
     control), mis. penggabungan antara kendali diskret dan
     kontinyu.
     Integrasi dan optimasi loop jamak.
     Editing program kendali.




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Numerical Control and Robotics

        Computer numerical control (CNC) – komputer memerintah
        mesin perkakas melalui serangkaian langkah pemrosesan
        yang didefinisikan oleh program instruksi.
          Tampilan yang menonjol pada NC – kendali posisi pahat
          terhadap objek yang diproses.
          Penghitungan diperlukan untuk menentukan trayektori
          pahat.
       Industrial robotics – manipulator joints dikendalikan untuk
       menggerakkan dan orientasi ujung lengan mencapai posisi
        pada siklus kerja.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Programmable Logic Controller (PLC)
Pengendali berbasi microprocessor yang mengeksekusi program
  instruksi untuk mengimplemenasi logika, urutan, perhitungan,
  dan fungsi aritmetik untuk mengendalikan mesin industri dan
  proses.
  Diperkenalkan sekitar tahun 1970-an untuk mengganti
  pengendali rele elektromekanis pada manaufakturing produk
  diskret.
    PLC saat ini untuk kendali diskret dan kontinyu baik pada
    industri proses maupun industri produk diskret.


           ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
 No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Supervisory Control

Pada industri proses, kendali supervisory menunjukkan sebuah
   sistem kendali yang mengatur aktivitas sejumlah unit
   operasi terintegrasi untuk mencapai tujuan ekonomi
   tertentu.
 Pada manufakturing diskret, kendali supervisori adalah sistem
   kendali yang memerintahkan dan menkoordinasi aktivitas
   beberapa buah perangkat antarmuka pada sebuah sistem
   manufakturing.
       Fungsi: penjadwalan produksi efisien, pelacakan umur
       pahat, optimasi operasi parameter.
   Lebih dekat diasosiasikan dengan industri proses.
           ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
 No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Supervisory Control Superimposed on
                      Process Level Control System




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Distributed Control Systems (DCS)
Multiple microcomputers dihubungjan bersama untuk berbagi
  dan mendistribusi beban kerja kendali proses.
  Tampilan:
      Stasiun kendali proses jamak untuk mengendalikan loop
      individual dan perangkatnya.
      Ruang kendali pusat tempat kendali supervisi dikerjakan.

            Stasiun operator lokal untuk kelebihan.
            Jaringan komunikasi (jalur data).


            ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
  No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                                 Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Distributed Control System




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Keuntungan DCS
    Dapat diisntstal pada kenfigurasi yang sangat mendasar,
    kemudian dikembangkan dan dipertinggi sesuai kebutuhan m
    Multiple computers memfasilitasi parallel multitasking.
    Redundancy akibat multiple computers
    Kabel kendali berkurang dibanding konfigurasi pengendali
    terpusat.
    Jaringan menyediakan informasi proses seluruh pabrik
    sehingga pabrik dan manajemen proses lebih efisien.




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
PC pada Kendali Proses

Dua kategori aplikasi PC pada kendali proses:

1. Operator interface – PC diintegrasikan ke satu atau lebih
   PLC dan perangkat lainnya yang mengendalikan proses
   secara langsung.
       PC melakukan fungsi pemantauan dan pengawasan
       tertentu, namun tidak mengendalikan proses scr langsu
2. Direct control – PC diintegrasikan langsung ke proses dan
   mengendalikan operasinya secara real time.
       Pemikiran tradisional adalah inilah beresiko.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Enablers of PCs for Direct Control
        Pekerja umumnya sudah terbiasa dengan PCs.
        Ketersediaan Pc dengan kinerja tinggi.
           Kecepatan siklus PC saat ini melebihi kecepatan PLC.
        Filosofi arsitek terbuka dalam perancangan sistem kendali.
           Vendor Hardware dan software mengikuti standar yang
           memungkinkan produk mereka dapat diantaroperasikan
           (interoperable).
        Sistem operasi PC yang memfasilitasi kendali real-time
        dan jaringan.
        Keterbukaan PC untuk level industri.

          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Enterprise-Wide
                      Integrasi Data Pabrik
        Para manager punya akses langsung ke operasi pabrik.
        Para perencana punya data terkini tentang waktu produksi
        dan tarif untuk tujuan penjadwalan.
        Personel penjualan dapat menyediakan tanggal pengiriman
        realistis, berdasar pada beban kerja terkini di pabrik.
        Pelacak pemesanan dapat menyediakan status informasi
        terkini untuk menanyai pelanggan.
        QC dapat mengakses isu mutu dari pesanan sebelumnya.
        Accounting mempunyai data ongkos produksi terkini.
        Personel produksi dapat mengakses data perancangan
        produk untuk menjelaskan kekaburan.
          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
Enterprise-Wide PC-based
                      Distributed Control System




          ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist.
No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book
                               Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
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3. industrial control system

  • 1. Ch 5 Sistem Kendali Industri Oleh Mahros Darsin diterjemahkan dr bukunya Groover Bagian: 1. Industri Proses vs. Industri Manufakturing Diskret 2. Kendali Continnyu vs. Diskret 3. Kendali Proses Komputer ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 2. Definisi Kendali Industri Aturan otomatis dari operasi unit dikaitkan dengan peralatan sekaligus integrasi dan koordinasi unit operasi ke sistem produksi yang lebih luas. Unit operasi Biasanya merujuk ke operasi manufaktur Dan juga diaplikasikan ke material handling atau perangkat lainnya. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 3. Industri Proses vs. Industri Manufakturing Diskret Industri proses Operasi produksi dibuat terhadap sejumlah material Materials: cairan, gas, powders, dll. Industri Manufakturing Diskret Operasi produksi dibuat terhadap sejumlah material Unit: komponen atau produk ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 4. Definisi: Variabel dan Parameter Variabel – luaran proses Parameter – masukan proses Variabel dan parameter kontinyu – tidak akan terganggu selama waktu proses Juga dipertimbangkan sebagai analog – dapat diambil sembarang nilai dalam rentang harga tertentu Mereka tidak terbatas pada sebuah nilai diskret yg diset Parameter dan variabel diskret – dapat hanya mengambil nilai tertentu pada rentang yang diberikan ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 5. Variabel dan Parameter Diskret Kategori: Binary – dapat memakai dua nilai, baik ON atau OFF ataupun 1 atau 0, dll Diskret lain dari binary – dapat memakai lebih dari dua nilai tetapi bukan nilai tak terbatas Data Pulsa/denyut – serangkaian pulsa yang dapat dihitung ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 6. Variabel dan Parameter Kontinyu dan Diskret ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 7. Tipe Kontrol Sebagaimana ada dua jenis variabel dan parameter pada proses, maka ada dua jenis kendali: Kendali kontinyuous - variabel dan parameter adalah kontinyu dan analog Kendali Diskret - variabel dan parameter adalah diskret, umumnya diskret biner ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 8. Kendali Kontinyu Tujuan umumnya untuk menjaga nilai variabel luaran pada level yang diinginkan. Parameter dan variabe umumnya kontinyu. Mirip seperti sistem kendali tertutup. Kebanyakan proses industri kontinyu memiliki umpan balik jamak. Contoh proses kontinyu: Kendali luaran reaksi kimia yang bergantung pada suhu, tekanan, dll Kendali posisi pahat relatif terhahadap benda kerja pada mesin CNC. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 9. Tipe Kendali Proses Kontinyu Regulatory control Feedforward control Steady-State optimization Adaptive control On-line search strategies Teknik kendali lainnya: Expert systems Neural networks ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 10. Regulatory Control (Kendali Regulatory) Tujuan – menjaga kinerja proses pada level tertentu atau dalam pita toleransi yang diberikan pada level tersebut. Sesuai jika kinerja berhubungan dengan ukuran kualitas Ukuran kinerja kadang-kadang dihitung berdasarkan pada beberapa variabel luaran. Ukuran kinerja disebut sebagai Index of performance (IP) Masalah dengan kendali regulatory adalah selalu ada error dalam rangka memulai aksi kendali. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 11. Regulatory Control ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 12. Feedforward Control Tujuan – mengantisipasi efek gangguan yang akan Mengganggu proses dengan penyensoran dan pengompensasian sebelum mempengarugi proses. Model matematis menangkap efek gangguan terhadap proses. Kompensasi lengkap untuk gangguan adalah sulit karena variasi, ketidakpresisian pada model matematis dan ketidaktepatan dalam aksi kendali. Biasanya dikobinasi dengan kendali regulatory Kendali regulatory dan feedforward control lebih dekat berhubungan dengan industri proses. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 13. Feedforward Control Dikombinasi dengan Feedback Control ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 14. Steady-State Optimization Kelas teknik optimasi ketika proses menunjukkan karakteristik sbb: 1. Index of performance (IP) yang terdefinisi dengan baik 2. Hubungan yang dikenal antara variabel proses dan IP 3. Nilai parameter sistem yang mengoptimasi IP dapat ditentukan secara matematis. Open-loop system Optimization techniques termasuk kalkulus diferensial, pemrograman matematika, dll. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 15. Steady State (Open-Loop) Optimal Control ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 16. Adaptive Control Karena optimasi steady-state adalah open-loop, maka tidak dapat mengompensasi gangguan. Adaptive control adalah bentuk self-correcting dari kendali optimal termasuk kendali umpan balik. Mengukur variabel proses yang relevan selama operasi (kendali umpan balik). Menggunakan sebuah algoritma kendali yang mencoba mengoptimasi beberapa index of performance (optimal control) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 17. Adaptive Control beroperasi pada Lingkungan Waktu Bervariasi Lingkungan berubah terhadap waktu dan perubahan berpotensi memengaruhi kinerja sistem. Contoh: Pesawat Supersonic beroperasi secara berbeda pada penerbangan subsonic daripada pada supersonic. Jika algoritma kendali adalah tetap, sistem mungkin membentuk sesuatu yang cukup berbeda pada lingkungan yang berlainan. Sebuah sistem adaptive control dirancang untuk mengompensasi atas lingkungan perubahan dengan mengubah beberapa aspek algoritma kendalinya untuk mecapai kinerja yang optimal. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 18. Tiga Fungsi dalam Adaptive Control 1. Fungsi Identifikasi – nilai IP sekarang ditentukan berdasarkan pada pengukuran proses variabel. 2. Fungsi Keputusan – putuskan apa perubahan yang harus dibuat untuk meningkatkan kinerja sistem. Ubah satu atau lebih parameter input Ubah beberapa fungsi internal dari controller 3. Fungsi Modifikasi – menerapkan fungsi keputusan. Berkonsentrasi dengan perubahan fisik (hardware drpd software) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 19. Adaptive Control System ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 20. Strategi Pencarian On-Line Kelas khusus adaptive control ketika fungsi keputusan tidak dapat didefinisikan secara efisien. Hubungan antara parameter input IP tidak diketahui atau tidak cukup dikenal untuk diimplementasikan bentuk sebelumnya dari adaptive control. Selainnya, eksperimen dibuat pada proses Perubahan sistematik kecil dibuat pada parameter input untuk mengamati efeknya. Berdasar pada efek yang teramati, perubahan yang lebih besar dibuat untuk menggerakkan ke arah kinerja optimal. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 21. Sistem Kendali Diskret Parameter dan variabel proses keduanya diskret. Parameter dan variabel proses diubah pada discrete moments in time Perubahan didefinisikan lebih lanjut sebagai program Instruksi. Perubahan dilaksanakan untuk salah satu alasan berikut: 1. Pernyataan sistem (system state) telah berubah (perubahan dipicu event) 2. Sejumlah kecil waktu telah terhapus (perubahan dipicu oleh waktu) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 22. Event-Driven Changes Dilaksanakan oleh pengendali sebagai respon terhadap beberapa event yang telah mengubah state of the system. Contoh: Sebuah robot memuat benda ke fixture, dan benda tsb disensor dengan sebuah limit switch dalam fixture. The diminishing level of plastic dalam hopper pada mesin injection molding dipicu oleh „a low-level switch‟ yang membuka katup dan mengalirkan biji plastik baru ke dalam hopper. Penghitungan jumlah komponen yang lewat di atas konveyor dengan sensor optis. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 23. Time-Driven Events Dilaksanakan dengan pengendali baik pada poin waktu maupun setelah penghapusan waktu tertentu. Contoh: Pabrik “shop clock” menyuarakan bel pada waktu kapan menunjukkan mulai shift, mulai istirahat dan waktu henti dan akhir shift. Operasi perlakuan panas harus dilaksanakan selama waktu tertentu. Pada mesin cuci, siklus perputaran diatur beroperasi dalam kurun waktu tertentu. Sebaliknya, pengisisna bak mandi adalah dipicu oleh Keadaan ketika isi bak mandi berkurang (event-driven) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 24. Dua tipe Kendali Diskret 1. Kombinasi kendali logika dan kendali eksekusi dari perubahan event-driven. Juga dikenal sebagai kendali logika. Luaran pada keadaan sebarang tergantung atas nilai masukan. Parameter dan variabel = 0 or 1 (OFF or ON) 2. Kendali sekuensial – mengendalikan eksekusi waktu - driven changes Menggunakan perangkat pewaktu internal untuk menentukan kapan memulai perubahan dalam variabel Luaran. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 25. Computer Process Control (Kendali Proses Komputer) Bermula pada tahun 1950-an pada industri proses. Mainframe computers – lambat, mahal, tidak handal Set point control Direct digital control (DDC) system diinstall pada 1962 Minicomputer diperkenalkan akhir 1960-an, microcomputer diperkenalkan pada awal 1970-an. Programmable logic controllers diperknalkan awal 1970-an untuk kendali proses diskret. Distributed control dimulai sekitar 1975 PCs untuk kendali proses awal 1990-an. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 26. Dua Persyaratan Dasar untuk Real-Time Process Control 1. Interupsi Proses- terinisiasi Pengendali harus merespon masukan sinyal dari prosess (event-driven changes) Bergantung apada prioritas relatif, pengendali mungkin menginterupsi program saat ini untuk merespon. 2. Timer-initiated actions (Aksi ter-inisiasi pewaktu) Pengendali harus dapat mengeksekusi aksi tertentu pada titik-titik tertentu dalam waktu (time-driven change Contoh: (1) scanning sensor values, (2) turning switches on and off, (3) re-computing optimal parameter values ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 27. Persyaratan Kendali Komputer Lainnya 3. Perintah Computer untuk meproses Untuk mengendalikan aktuator proses 4. System- and program-initiated events System initiated events – komunikasi antara komputer dan peripherals Program initiated events – aksi terkait non-prosess misalnya pencetakan berita. 5. Operator-initiated events –menerima masukan dari personnel Contoh: emergency stop ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 28. Kapabilitas Kendali Computer Polling (data sampling) Interlocks Interrupt system Exception handling ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 29. Polling (Data Sampling) Penyampelan data berkala untuk menengarai status proses. Issues: 1. Polling frequency – interval waktu bolak-balik antara sampel data. 2. Polling order – serangkaian titik tempat koleksi data disample. 3. Polling format – prosedur penyampelan alternative: All sensors di-polled setiap siklus Update hanya data yang berubah pada diklus ini High-level and low-level scanning ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 30. Interlocks Mekanisme perlindungan untuk pengoordinasian aktivitas dua atau lebih perangkat dan pencegahan satu perangkat dari memengaruhi perangkat lainnya. 1. Input interlocks – signal dari perangkat eksternal dikirim ke controller; fungsi yang mungkin: Melaksanakan program siklus kerja Menyela eksekusi program siklus kerja 2. Output interlocks – signal dikirim dari pengendali ke perangkat external. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 31. Interrupt System Fitur kendali komputer yang mengjinkan pengeksekusian program saat ini supaya ditunda sehingga program lain dapat dijalankan sebagai respon atas sinyal masukan yang mengindikasikan event yang lebih prioritas. Internal interrupt – dibangkitkan oleh komputer itu sendiri Contoh: timer-initiated events, polling, system- and program initiated interrupts External interrupts – dibangkitkan ekternal ke komputer Contoh: process-initiated interrupts, operator inputs ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 32. Interrupt Systems: (a) Single-Level and (b) Multilevel (a) (b) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 33. Exception Handling Pengecualian adalah kejadian keluar dari keadaan normal atau operasi yang diinginkan dari sistem kendali proses. Contoh pengecualian: Product quality problem Variable proses di luar jangkauan operasi normal Kekurangan bahan baku Kondisi berbahaya misalnya api Ketidakfungsian pengendali Exception handling adalah bentuk pendeteksian kesalahan dan perbaikan. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 34. Bentuk-bentuk Kendali Proses Komputer 1. Computer process monitoring 2. Direct digital control (DDC) 3. Numerical control and robotics 4. Programmable logic control 5. Supervisory control 6. Distributed control systems and personal computers ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 35. Computer Process Monitoring Komputer mengamati proses dan peralatan yang berhubungan, mengumpulkan dan merekam data dari operasi. Komputer tidak mengendalikan proses secara langsung. Tipe data yang dikoleksi: Data proses – variabel parameter input and output Data perangkat – utilisasi mesin, penjadwalan penggantian pahat, diagnosis ketidakfungsian. Data Produk – untuk memenuhi persyaratan pemerintah mis. farmasi dan medikal. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 36. (a) Process Monitoring, (b) Open-Loop Control, and (c) Closed-Loop Control (a) (b) (c) ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 37. Direct Digital Control (DDC) Adalah bentuk kendali proses komputer dengan komponen tertentu dalam sistem kendali analog konvensional diganti dengan komputer digital. Circa: tahun 1960-an mengguanakn mainframes Aplikasi: industri proses Dikerjakan pada time-shared, basis data sampel daripada secara kontinyu dengan komponen terdidikai/resmi. Komponen tetap dalam DDC: sensor dan aktuator. Komponen diganti dalam DDC: kendali analog, perekaman dan instrumen display, set point dials. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 38. Loo Kendali Analog pada Umumnya ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 39. Komponen dari Direct Digital Control System ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 40. DDC (lanjutan) Pada mulanya dipandang sebagai sebuah alat yang lebih efisien dengan fungsi yang sama seperti kendali analog. Kesempatan berikutnya menjadi lebih nyata akan guna DDC: Lebih banyak opsi kendali daripada kendali analog (PID control), mis. penggabungan antara kendali diskret dan kontinyu. Integrasi dan optimasi loop jamak. Editing program kendali. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 41. Numerical Control and Robotics Computer numerical control (CNC) – komputer memerintah mesin perkakas melalui serangkaian langkah pemrosesan yang didefinisikan oleh program instruksi. Tampilan yang menonjol pada NC – kendali posisi pahat terhadap objek yang diproses. Penghitungan diperlukan untuk menentukan trayektori pahat. Industrial robotics – manipulator joints dikendalikan untuk menggerakkan dan orientasi ujung lengan mencapai posisi pada siklus kerja. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 42. Programmable Logic Controller (PLC) Pengendali berbasi microprocessor yang mengeksekusi program instruksi untuk mengimplemenasi logika, urutan, perhitungan, dan fungsi aritmetik untuk mengendalikan mesin industri dan proses. Diperkenalkan sekitar tahun 1970-an untuk mengganti pengendali rele elektromekanis pada manaufakturing produk diskret. PLC saat ini untuk kendali diskret dan kontinyu baik pada industri proses maupun industri produk diskret. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 43. Supervisory Control Pada industri proses, kendali supervisory menunjukkan sebuah sistem kendali yang mengatur aktivitas sejumlah unit operasi terintegrasi untuk mencapai tujuan ekonomi tertentu. Pada manufakturing diskret, kendali supervisori adalah sistem kendali yang memerintahkan dan menkoordinasi aktivitas beberapa buah perangkat antarmuka pada sebuah sistem manufakturing. Fungsi: penjadwalan produksi efisien, pelacakan umur pahat, optimasi operasi parameter. Lebih dekat diasosiasikan dengan industri proses. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 44. Supervisory Control Superimposed on Process Level Control System ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 45. Distributed Control Systems (DCS) Multiple microcomputers dihubungjan bersama untuk berbagi dan mendistribusi beban kerja kendali proses. Tampilan: Stasiun kendali proses jamak untuk mengendalikan loop individual dan perangkatnya. Ruang kendali pusat tempat kendali supervisi dikerjakan. Stasiun operator lokal untuk kelebihan. Jaringan komunikasi (jalur data). ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 46. Distributed Control System ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 47. Keuntungan DCS Dapat diisntstal pada kenfigurasi yang sangat mendasar, kemudian dikembangkan dan dipertinggi sesuai kebutuhan m Multiple computers memfasilitasi parallel multitasking. Redundancy akibat multiple computers Kabel kendali berkurang dibanding konfigurasi pengendali terpusat. Jaringan menyediakan informasi proses seluruh pabrik sehingga pabrik dan manajemen proses lebih efisien. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 48. PC pada Kendali Proses Dua kategori aplikasi PC pada kendali proses: 1. Operator interface – PC diintegrasikan ke satu atau lebih PLC dan perangkat lainnya yang mengendalikan proses secara langsung. PC melakukan fungsi pemantauan dan pengawasan tertentu, namun tidak mengendalikan proses scr langsu 2. Direct control – PC diintegrasikan langsung ke proses dan mengendalikan operasinya secara real time. Pemikiran tradisional adalah inilah beresiko. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 49. Enablers of PCs for Direct Control Pekerja umumnya sudah terbiasa dengan PCs. Ketersediaan Pc dengan kinerja tinggi. Kecepatan siklus PC saat ini melebihi kecepatan PLC. Filosofi arsitek terbuka dalam perancangan sistem kendali. Vendor Hardware dan software mengikuti standar yang memungkinkan produk mereka dapat diantaroperasikan (interoperable). Sistem operasi PC yang memfasilitasi kendali real-time dan jaringan. Keterbukaan PC untuk level industri. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 50. Enterprise-Wide Integrasi Data Pabrik Para manager punya akses langsung ke operasi pabrik. Para perencana punya data terkini tentang waktu produksi dan tarif untuk tujuan penjadwalan. Personel penjualan dapat menyediakan tanggal pengiriman realistis, berdasar pada beban kerja terkini di pabrik. Pelacak pemesanan dapat menyediakan status informasi terkini untuk menanyai pelanggan. QC dapat mengakses isu mutu dari pesanan sebelumnya. Accounting mempunyai data ongkos produksi terkini. Personel produksi dapat mengakses data perancangan produk untuk menjelaskan kekaburan. ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.
  • 51. Enterprise-Wide PC-based Distributed Control System ©2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. This material is protected under all copyright laws as they currently exist. No portion of this material may be reproduced, in any form or by any means, without permission in writing from the publisher. For the exclusive use of adopters of the book Automation, Production Systems, and Computer-Integrated Manufacturing, Third Edition, by Mikell P. Groover.