John Dulchinos, Vice President of Automation, Jabil Circuit
There were some cool humans at the Supply Chain Insights global summit and some cool robots too. John Dulchinos shared Jabil’s vision for digital manufacturing where robots help with the dirty and dull tasks in manufacturing sites that are specially-designed for robotics. The Jabil vision is a dispersed and automated manufacturing environment.
A presentation from the 2015 Supply Chain Insights Global Summit
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Redefining Contract Manufacturing Through the Use of Robotics
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Redefining Contract Manufacturing
Through the Use of Robotics
The 3rd Industrial Robot Revolution
John Dulchinos
Vice President, Global Automation
Jabil, Inc.
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Robots 1.0 Dirty, Dull and Dangerous
Circa 1961
1961 - 1985
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Robots 1.0 Superhuman Capabilities
Circa 1961
1961 - 1985
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Robots 2.0 Era of Productivity
Making robots
more productive
Making machines
more productive
1985 - 2010
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Robots 2.0 Era of Productivity 1985 - 2010
Industrial
Robot
Density
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40%
25%
15%
10%
0%
0%
10%
20%
30%
0%
5%
20%
15%
10%
Assembly
Test
PCB
Handling
Loading
Processing
Other
0% 10% 20% 30% 40% 50%
Capabilities Gap Results in Less Than 10% Penetration
Machine
Loading
55%
Processing
20%
Assembly
Fastening
15%
Inspection
Test
5%
Other
5%
- Components
- Electronics
Source Jabil
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Why Aren’t There More Robots
1. Robots solutions are
custom
2. Lack of reusability
3. Short product lives and
aggressive ramps
4. Low-cost DL equivalent
to robot output
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Today’s Factories are Built Around…
People Flexibility
Size, ergonomics, dexterity
sensing, intelligence
Re-configurability
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Historic Demographic Shift
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Demographics Watershed…2027
“2027”
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Customization and Personalization... “Circa 1920”
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Customization and Personalization… “Circa 2015”
“38% of
Millennial’s
have tattoos…”
“Nearly 50%
have more
than one”
Pew Research
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Customization and Personalization… Today
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Factory of the Future… 2013
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Industrial Robot Market Tipping Point 2012
2011
2013
2015
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Robots 3.0 Era of Interchangeability
Automotive Mobile
Big Data Gaming
Computing Networking
IOT Defense
Adjacent
Industries
Enabling
Technologies
2010 - ????
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Robots 3.0 Anatomy
2D or 3D
Vision
Force
Control
Autonomous
Navigation
Human
Safety
Intuitive
HMI
Collaborative
Operation
2010 - ????
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Robots 3.0 Elimination of Safety Cages 2010 - ????
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Robots 3.0 Human Robot Interaction 2010 - ????
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Robots 3.0 Autonomous Navigation 2010 - ????
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What Does Robots 3.0 Mean for Future Supply Chain
JIT delivery to
production line
in smaller lots
Real-time
capture,
analysis and
logging of
process data
Interchangeability
of robots and people
Shared
learning
across
work cells
Stations that reorder
material automatically
End-to-end
material
traceability
In-station
material
qualification
Rapid product
changeovers
Reduced scrap
and rework
Full digital
Integration
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Today
What Does Robots 3.0 mean for Factory of the Future
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What Does Robots 3.0 mean for Factory of the Future
Tomorrow
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What Does Robots 3.0 mean for Factory of the Future