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Premier Partners:   Supported by:   Produced by:
Lora Cecere
CEO and Founder
Supply Chain Insights LLC (USA)
Bricks Matter: Creating Supply Chain Excellence
BRICKS                                                      Book
                                                         Publishes in




  Matter
                                                          December
                                                            2012




The Role of Supply Chains in Building Market-Driven Differentiation




                     LORA M. CECERE
                           CHARLES W. CHASE JR.
Evolving Practices
Agenda


              Supply Chain Stressors

         What is Supply Chain Excellence?

                Supply Chain 2020

                    Wrap it Up
Growth: A Tough Slog


                                           Years
 Industry          1990-1994   1995-1999   2000-2004 2005-2009   2010-2012
 Retail             17.05%      42.46%      12.89%    8.76%       5.15%
 Consumer
 Products           2.12%        0.84%      3.91%     7.26%        2.32%
 Food & Beverage    3.86%        2.97%      8.13%     2.59%        4.27%
 Chemical           0.40%        6.50%      13.80%    5.30%       13.80%
 Pharmaceutical     8.10%       14.60%      6.30%     4.60%       15.70%
 High-Tech &
 Electronics        27.30%      13.20%      11.00%    11.10%      24.00%
 Semiconductors       NA          NA        4.28%     1.30%       19.75%
Price Volatility Will Undercut Business Performance
   In your best estimate, how much has commodity price
   volatility affected your EBIT over the past 12 months?
   What do you expect over the next 12 months?


   Decrease                                    EBIT                                       Increase

                                                                                          Over past
         24%               34%                  18%         15%       9%                  12 months


                                                                                          Over next
          17%              36%                   23%            19% 5%                    12 months
       Decrease         Decrease                No effect     Increase      Increase
      >50 basis pts    <50 basis pts                        <50 basis pts >50 basis pts



                                       Percentage of Respondents
Supply Chain Management: Top 3 Elements of Pain
Collaboration: The Right Stuff

SHARED        +              + INCENTIVE      +   RESOURCES   + PLAN       LEADERSHIP
                    SKILLS                                             +                =       CHANGE
VISION


                    SKILLS   +    INCENTIVE   +   RESOURCES   + PLAN                        =   CONFUSION

SHARED                                            RESOURCES                LEADERSHIP
                             + INCENTIVE      +               + PLAN   +
VISION                                                                                      =   ANXIETY

SHARED                                                                     LEADERSHIP
                + SKILLS     +    INCENTIVE   + RESOURCES              +                    =   FALSE STARTS
VISION


SHARED                                                                                          FRUSTRATION
               + SKILLS      +   INCENTIVE                    + PLAN   +   LEADERSHIP       =
VISION

SHARED                                                                     LEADERSHIP
               + SKILLS                       + RESOURCES     + PLAN   +                    =   GRADUAL CHANGE
VISION

     based on J. P. KOTTER
Building the End-to-End Value Network
Today

                                            3rd Party
     Retail                CPG
                                            Supplier

Goal: Working Capital   Goal: Growth       Goal: Costs
       Turns

  True collaboration only happens when there is a
  sustaining win/win value proposition.
Building the End-to-End Value Network
                                                                                                                   Suppliers

                             Inventory and Costs
                               Retail Store                Retail
         Consumer                                        Warehouse
                                                                                      Manufacturing




                                                                                                           Sales
                                                                            Sales
                                                              Sales
         Sales




Demand
                                                                                                                      Time
                 Time                           Time                                    Time

 60
                                    Days of Working Capital
                                                                                                                               2009
 50
                                                                                                                               2008
 40
                                                                                                                               2007
 30
 20                                                                                                                            2006
 10                                                                                                                            2005
                 Retailers                    Food Manufacturers                    Containers and Packaging                   2004

                                                                   Inventory data source: CFO Magazine September 2010-2004
Data Latency and Distortion
     Store     Retailer DC   Manufacturer DC         Suppliers




                                                                      Demand
                                                                       Signal

                                                                    Accurate
                                                      Almost         Weekly
     Trivial     Easy            Difficult
                                                    Impossible    Forecasting is
                                                                       ...
    Instant    3-10 Days        10-20 Days          20-50 Days     Delay from
                                                                   Purchase to
    Variable   7-20 Days        20-45 Days          45-80 Days       Signal


                             Red Represents Emerging Economies with
                             Distributor Trade
Average Days of Inventory by Year
                                      250.0


                                      200.0
Days of Inventory




                                      150.0


                                      100.0


                                       50.0


                                        0.0
                                               2000    2001    2002    2003    2004    2005    2006    2007    2008    2009    2010    2011
                     Consumer Packaged Goods   59.0    57.0    62.0    64.0    67.0    67.0    68.0    70.0    70.0    64.0    64.0    67.0
                     Chemical                  71.5    71.9    78.2    75.1    62.0    70.3    68.1    64.3    64.3    78.6    72.9    72.8
                     Pharma                    122.2   133.7   190.1   171.0   184.3   175.6   167.8   149.8   154.9   198.7   154.3   131.8
                     High Tech                 93.1    57.6    46.5    48.5    35.9    37.3    43.8    36.8    34.6    41.3    34.8    30.4
                     Average                   86.5    80.0    94.2    89.6    87.3    87.5    86.9    80.2    81.0    95.6    81.5    75.5


Source: Supply Chain Insights 2012
Average Days of Working Capital by Industry
                                              350.0
                                              300.0
    Days of Working Capital


                                              250.0
                                              200.0
                                              150.0
                                              100.0
                                               50.0
                                                0.0
                                               -50.0
                                                       2000    2001    2002    2003    2004    2005    2006    2007    2008    2009    2010    2011
                              Consumer Packaged Goods -20.0    -8.0    -12.0   -2.0    -21.0   -23.0   -8.0    -18.0   -11.0   -10.0   -12.0   -13.0
                              Chemical                 37.3    44.7    61.7    71.9    64.8    64.1    63.8    57.0    51.7    74.8    85.6    77.0
                              Pharma                   64.1    56.4    48.4    56.2    71.8    94.1    92.6    88.1    87.1    111.0   116.0   113.2
                              High Tech                231.5   290.3   283.5   243.5   173.5   138.9   109.4   103.0   92.4    131.9   138.9   140.9
                              Average                  78.2    95.9    95.4    92.4    72.3    68.5    64.5    57.5    55.1    76.9    82.1    79.5
                                                        0.0     0.0     0.0     0.0     0.0     0.0     0.0     0.0    0.0      0.0     0.0     0.0

Source: Supply Chain Insights 2012
Agenda


              Supply Chain Stressors

         What is Supply Chain Excellence?

                Supply Chain 2020

                    Wrap it Up
Evolution of Supply Chain Process Excellence

             Building Horizontal         Continuous             Orchestrate
   Align     Process Connectors            Testing
                                          Learning           Demand and Supply


     Adapt
                       Resilient
                                          Reliable
         Sense              Demand           Right Product    Efficient
        Demand              Volatility
       and Supply                                                     Cost
                                              Right Place
         Shape                                 Right Time           Procure to
      Demand and             Supply                                pay/order to
      Supply based          Volatility                                cash
       on Market                               Right Cost
Supply Chain Excellence Definition

                       How Companies Define Supply Chain “Excellence”
     Right product, right place, right time at the right
                                                                                                       70%
                            cost.

           A responsive supply chain that can adapt as
                                                                                                 57%
                        markets change.
                                                                                                       Most Mature
       A resilient supply chain that can withstand the
                                                                                                52%
           shocks of demand and supply volatility.

      The Efficient Supply Chain. Lowest cost per unit.                               38%


                  Right product, right place, right time.                   20%

   Base: Total Sample (61)
   Q14. How does your company define supply chain “excellence?” Please select all that apply.
A Supply Chain
   is a Complex System
 with Complex Processes
with Increasing Complexity
The Effective Frontier


                                         Profitable Growth

                               Revenue                    Cost of Goods

                                          Working Capital

                               Corporate Social Responsibility

             R&D Strategy and Investment               Asset Strategy and Investment

             Forecast Accuracy          Customer Service                 Inventory

              Channel Strategy            Product and               Supplier Strategy
                                         Service Portfolio
              Sales     Distribution   Manufacturing         Logistics      Procurement
             Policies    Policies        Policies            Policies         Policies

             Returns    Backorders     First Pass Yield    Empty Miles      Material Yield
Useful Ratios
  Growth                  Profitability         Cycle                    Complexity
  R&D Margin             Cash on Hand           C2C Cycle                Altman Z
  R&D to COGS Ratio      Free Cash Flow Ratio   Days of Finished Goods   Capital Turnover
  SGA Margin             Gross Margin           Days of Inventory        Current Ratio
                                                Days of Payables
  SGA/COGS               Net Profit                                      Quick Ratio
                                                Outstanding
  COGS as Percent of Net
                         Operating Margin       Days of Raw Materials    Return on Assets
  Sales
  YoY Sales Growth                              Days of Sales
                         Pretax Margin (EBIT)                            Return on Equity
                                                Outstanding
                         Operating Margin       Days of Work in          Return on Invested
                                                Progress                 Capital
                                                DPO/DSO                  Return on Net Assets
                                                Inventory Turns          Revenue/Employee
                                                Receivables Turns        Cost of Sales
Corporate Summary
Metrics Included for Comparison
Metric Equations
Cash-to-Cash Cycle vs. Gross Margin (2000-2003)
Cash-to-Cash Cycle vs. Gross Margin (2004-2007)
Cash-to-Cash Cycle vs. Gross Margin (2008-2011)
Inventory Turns vs. Revenue per Employee (2004-2007)
Inventory Turns vs. Revenue per Employee (2008-2011)
Inventory Turns vs. Revenue per Employee (2002-2011)
SUMMARY SLIDE
Building Value Network Strategies
                                                           Business Strategy
                                     What are the right things to do to increase company value?
                                              Value-network Supply Chain Strategy
                            What are the right ways to support the business strategy?
                    What are the right trade-offs between value drivers for each value network?
   Align demand        Right product                          Design the                Build               Align supply
 Supply chain strategy
   relationships         platforms                          supply response        organizational           relationships
                                                                                    systems and
                                                                                   manage talent             Effective Supply
        Demand Networks                  Design Networks                               Continuous               Networks
                                                            Supply Chain Network      Improvement
       Joint Value Creation                Innovation                                                      Execution of buy-side
            Strategies                    Methodologies            Design          Capabilities Required        strategies

                                                           Business Process
                                                  How do I do the right things right?
Source: Supply Chain Insights, LLC
Manufacturing Asset Strategies
 Volume, demand variability, technology and of life cycle clusters

             Commoditized                                            Commoditized
  High                            6                5                                      2                1
          Quadrant I
          Technology
                                                                   Quadrant II
                                                                  Technology
          Responsiveness
                       8                           7
                                                                   Efficiency              4                3
               Specialized                                            Specialized
                          Short                            Long                  Short                            Long
Volume                                 Lifecycle                                               Lifecycle
             Commoditized                                            Commoditized
                                  14               13                                     10               9
          Quadrant IV
         Technology                                                Quadrant III
                                                                  Technology
          Agility
             Specialized
                                  16               15
                                                                   Efficiency             12               11
                                                                       Specialized
  Low                    Short                             Long                   Short                           Long
                                       Lifecycle                                               Lifecycle
                        Low                                                                                High
                                                        Demand Predictability
High-tech Company

         Products                   Supply Chain      Demand Chain




                                                      Direct/Indirect/Partner direct
    Business PC & Workstation
                 Consumer PC                                                           Consumer
      Portables and Handhelds
           Monitors & Options         No touch
                       Supplies
              Personal Printing                                                        SMB
               Shared Printing
                                      Low touch
                Digital Imaging
           Commercial Printing
       Business Critical Servers      Configure-to-                                    Public
      Industry Standard Servers       order (CTO)
      Network Storage Solutions
            Enterprise Solutions      High value &
    Consulting & Integration Sol.     solutions                                        Enterprise
    Managed Services Solutions
    Customer Support Solutions        Services
What is Agility?

                               How Define Supply Chain “Agility”
                                                                         Shorter supply
                                                                            cycles
                  Flexibility to make
                                                               3%
                     and deliver                      10%                                      Most Mature Definition:
                  whatever is ordered                                                          Ability to recalibrate plans
                                                                                                 in the face of market,
                                                                         49%                      demand and supply
                                                                                                volatility and deliver the
                                                                                               same or comparable cost,
                                                      38%                                        quality and customer
                          Ability to
                           adapt to                                                                       service
                         variations in
                         demand and
                            supply
       Base: Total Sample (117)
       Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that
       fits best.
Agility Importance vs. Performance

                                        6% Agility Importance vs. Performance
                                        5%             (7-Point Scale)
                                                                                                        40%
                                                                                                                                Low (1-3)



                                       89%                                                              32%
                                                                                                                                Middle (4)


                                                                                                        27%
                                                                     Agility                                                    High (5-7)
                                                               Performance is 62
                                                                 % Points Lower
                                Importance                      than Importance
                                                                                               Performance
      Base: Total Sample (117)
      Q12. How important is it for your company’s supply chain to be “agile” in 2012? Please base your answer on however your
      company defines agility. SCALE: 1=Not at all important, 7 = Extremely important
      Q13. How would you currently rate your company’s supply chain in terms of being “agile”? SCALE: 1=Not at all agile, 7 =
      Extremely agile
Scenario Planning
Agenda


              Supply Chain Stressors

         What is Supply Chain Excellence?

                Supply Chain 2020

                    Wrap it Up
Supply Chain Focal Points for Next 2 Years

                     Supply Chain Focal Points for Next 2 Years
                                                                   Total     Primary


              Improving demand planning                                                      74%
                                                         23%
                             Saving costs                                                70%
                                                        21%
                        Shortening cycles                                              66%
                                                        21%
                          Network design                                           62%
                                                 8%                                          Top Supply Chain
         New product launch effectiveness        10%
                                                                           48%                 Focal Points
                         Channel sensing                      30%
                                            3%
                   Revenue management                        26%
                                             7%
                                   Other               18%
                                             7%
IT Systems: Importance & Satisfaction

                                                                IT Importance vs. Satisfaction
                                         Importance (6-7)                     Satisfaction (6-7)            Gap (Sat - Impt)
                                                                                                                                                               120%

              86%                                                                                                                                              100%
                         83%           80%            76%             75%            73%                                                                       80%
                                                                                                   65%             63%             59%             58%
                                                                                                                                                               60%
                                                                                                       42%                                            38%
                 30%                          35%
                                24%                                       28%                                                           25%                    40%
                                                              20%                       15%                            11%                                     20%

                                                                                                                                                               0%

                                                                                                                                                    -21%       -20%
                                                                                                     -23%
                                                                                                                                     -34%                      -40%
                                        -45%                            -47%
               -56%                                     -55%                                                         -52%
                          -59%                                                        -58%                                                                     -60%
 Base: Have
                57         59            60              49              36            55              43              27*               44              48
    System                                                                                                                                                     -80%
              Demand     Enterprise     Order       Tactical Supply      Price      Production   Transportation Product Lifecycle Manufacturing   Warehouse
              Planning   Resource     Management       Planning       Management     Planning       Planning      Management       Execution      Management
                          Planning                                                                                                  Systems
Supply Chain Tipping Points

   1987   1988    1989     1990      1991   1992   1993      1994     1995     1996   1997      1998   1999


                 JIT              Supply Chain                      Internet/Email                 RFID
      Evolution of                Organization
                                                                             eProcurement
        the PC
                                                          Re-Engineering the                 Total Quality
   S&OP                 Theory of                            Organization                    Management
                       Constraints                        (Michael Hammer)

  Supply Chain Excellence =                               Supply Chain Excellence =
        Islands of + Manufacturing                            Vertical Silo + Efficient Order to
        Excellence   Excellence                               Excellence      Cash Processes

           Inside-Out                                           Inside-Out
Supply Chain Tipping Points

    2000   2001   2002   2003   2004   2005   2006     2007    2008   2009   2010   2011      2012


                  .com                                  Social
    Y2K                                              Responsibility
                            Demand Driven
                              Concepts                                CSCO
      Lean Six Sigma
                                                                              Market-Driven
                                                                             Value Networks

  Supply Chain Excellence =                      Supply Chain Excellence =
       Vertical Silo + Outsourcing                   Value-Based Outcomes
       Excellence      Effectiveness                 Delivered by Horizontal Processes


           Inside-Out                                     Outside-In
What is a Market-driven Value Network?



   An adaptive network focused on a value-based
      outcome that senses and translates market
        changes (buy and sell-side markets) bi-
   directionally with near-real time data latency to
   align sell, deliver, make and sourcing operations.

                                                   41
Getting to Letter Perfect

          Common Practice         Market-driven Focus
                                  Focus on market drivers:
    S     Ask sales               How do we best shape
                                  demand?
                                  Design of the value chain to
          Direct integration to   optimize trade-offs, minimize
    &     supply                  risk, balance cycles, and
                                  orchestrate demand
                                  Trade-offs between make,
   OP     Manufacturing plan
                                  source and deliver
S&OP Evolution
                            Business-                       Greater Benefit
  Sales Driven
                         planning Driven                    • Growth
  Match Demand                                              • Resilience
                             Maximize
   with Supply                                              • Efficiency
                            Profitability




                                                              Market Driven
    Manufacturing-                          Demand Driven
         Driven                                                 Maximize
                                               Maximize
                                                             Opportunity and
   Deliver a Feasible                         Opportunity
                                                              Mitigate Risk.
   Plan for Operations                        Sense and
                                                               Orchestrate
     Match Demand                               Shape
                                                                Demand
       with Supply                             Demand
                                                             Market to Market
Benefits Received from S&OP Processes
                                Increasing revenue            ▲ 2%                          59%
                     Improving forecast accuracy              ▲ 5-7%                        57%
                           Reduction of inventory             ▼ 10-15%                50%
                      Improving asset utilization             ▲ 3-7%            42%
      Determining outsourced manufacturing                                     38%
      Determining procurement requirements                                 36%
                 Improving new product launch                 ▲ 3-6%      34%
Transportation and warehouse management                       ▼ 2-8%     32%
      Capital planning and asset management                              32%
            Improvements in the perfect order                ▲ 3-6%      30%

Source: Supply Chain Insights, 2012
What benefits have you received from your work with S&OP processes?
Putting Together the Pieces




                              Mastering Supply Chain Management with SAP 2012 | 45
S&OP Process
An Athlete Needs:
What is Agility?
S&OP Balance
Supply Chain 2020 Tipping Points

     2013   2014      2015   2016      2017   2018   2019   2020    2021     2022      2023   2024    2025


                   Orchestration                        Internet of Things
  Talent
 Shortage                          Big Data Supply                                    Learning
                                       Chains                                       Supply Chains
       Compliance on
       Safe & Secure
                                                                                    Digital Manufacturing


                                         Supply Chain Excellence =
                                          Value-Based Outcomes
                                          Delivered by Value Networks


                                              Outside-In
US Retail Mobile & Social Presence
Source: Intel
Big Data will be the NEW
Foundation of the Future
      Supply Chain
Definition

    Structured     • Transactional
                                         Challenges:
       Data        • Time phased data


                   • Social
    Unstructured                               Volume
                   • Channel
        Data       • Customer Service


      Sensor       • Temperature
                   • RFID                Velocity
       Data        • QR codes and GPS

        New        • Mapping and GPS
       Data        • Video                    Variability
       Types       • Voice and Digital
Big Data: What is it all About?

 Downstream Data
                           EDI       Sentiment Text
 Cold Chain           Call
                      Center Logs
                                                   Analytics
                                       Analysis Hadoop
 eCommerce            Social        What-if Models
                                          Learning Systems
 Geolocation                                 Data Visualization
 Ratings &   RFID       Facebook    Scorecards      Rules-Based
 Reviews Photographs                   Map Reduce
  Video T-Log Data Twitter          R                  Ontology
                                                  Forecasting
Weblogs          Warranty Returns   Digital Path ToConstraint-based
               Information
Sensors      Mobile Applications
                                    Purchase
                                        Data Mining
                                                           Planning
Newell Rubbermaid
Newell Rubbermaid
Definitions

 •   Demand Sensing: Shortening the time to sense “true” market data to understand
     “true” market shifts in the demand response. This is in contrast to the use of order to
     shipment data that can have 1-3 weeks latency in translating “true” market demand.
 •   Demand Shaping: The use of techniques to stimulate demand. This includes new
     product launch, price and revenue
     management, assortment, merchandising, placement, sales incentives and marketing
     programs.
 •   Demand Translation: The translation of demand outside-in from the market to each
     role within the organization. Recognizing that the requirements for
     distribution, manufacturing and procurement are different.
 •   Demand Orchestration: The process of making trade-offs market-to-market based on
     the right balance of demand risk and opportunity.
 •   Demand Shifting: The shifting of demand from one period to another through
     advanced shipments, and moving more products into the channel without stimulating
BRICKS                                                      Book
                                                         Publishes in




  Matter
                                                          December
                                                            2012




The Role of Supply Chains in Building Market-Driven Differentiation




                     LORA M. CECERE
                           CHARLES W. CHASE JR.
Looking Forward

    From:                                To:
    Digital marketing                    Digital Business
    Marketing driven                     Market driven
    Sell-in                              Sell-through
    Inside-out                           Outside-in
    Asking the Question we Know to Ask   To Listening to Hear the Questions that we do not
                                         Know to Ask
    Vertical Process Excellence          Horizontal Process Orchestration
    Measuring Business Complexity        To Managing a System of Complex Trade-offs

    The Most Efficient Supply Chain      The Most Effective Supply Chain
    Near Real-time                       Real-time
Evolving Practices
How to contact me:

Name: Lora Cecere
Organisation: Supply Chain
Insights
Email:
Lora.Cecere@SupplyChaininsights.com
Premier Partners:   Supported by:   Produced by:

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Presentation for the Australian Eventful Group Event

  • 1. Premier Partners: Supported by: Produced by:
  • 2. Lora Cecere CEO and Founder Supply Chain Insights LLC (USA) Bricks Matter: Creating Supply Chain Excellence
  • 3. BRICKS Book Publishes in Matter December 2012 The Role of Supply Chains in Building Market-Driven Differentiation LORA M. CECERE CHARLES W. CHASE JR.
  • 5. Agenda Supply Chain Stressors What is Supply Chain Excellence? Supply Chain 2020 Wrap it Up
  • 6. Growth: A Tough Slog Years Industry 1990-1994 1995-1999 2000-2004 2005-2009 2010-2012 Retail 17.05% 42.46% 12.89% 8.76% 5.15% Consumer Products 2.12% 0.84% 3.91% 7.26% 2.32% Food & Beverage 3.86% 2.97% 8.13% 2.59% 4.27% Chemical 0.40% 6.50% 13.80% 5.30% 13.80% Pharmaceutical 8.10% 14.60% 6.30% 4.60% 15.70% High-Tech & Electronics 27.30% 13.20% 11.00% 11.10% 24.00% Semiconductors NA NA 4.28% 1.30% 19.75%
  • 7. Price Volatility Will Undercut Business Performance In your best estimate, how much has commodity price volatility affected your EBIT over the past 12 months? What do you expect over the next 12 months? Decrease EBIT Increase Over past 24% 34% 18% 15% 9% 12 months Over next 17% 36% 23% 19% 5% 12 months Decrease Decrease No effect Increase Increase >50 basis pts <50 basis pts <50 basis pts >50 basis pts Percentage of Respondents
  • 8. Supply Chain Management: Top 3 Elements of Pain
  • 9. Collaboration: The Right Stuff SHARED + + INCENTIVE + RESOURCES + PLAN LEADERSHIP SKILLS + = CHANGE VISION SKILLS + INCENTIVE + RESOURCES + PLAN = CONFUSION SHARED RESOURCES LEADERSHIP + INCENTIVE + + PLAN + VISION = ANXIETY SHARED LEADERSHIP + SKILLS + INCENTIVE + RESOURCES + = FALSE STARTS VISION SHARED FRUSTRATION + SKILLS + INCENTIVE + PLAN + LEADERSHIP = VISION SHARED LEADERSHIP + SKILLS + RESOURCES + PLAN + = GRADUAL CHANGE VISION based on J. P. KOTTER
  • 10. Building the End-to-End Value Network Today 3rd Party Retail CPG Supplier Goal: Working Capital Goal: Growth Goal: Costs Turns True collaboration only happens when there is a sustaining win/win value proposition.
  • 11. Building the End-to-End Value Network Suppliers Inventory and Costs Retail Store Retail Consumer Warehouse Manufacturing Sales Sales Sales Sales Demand Time Time Time Time 60 Days of Working Capital 2009 50 2008 40 2007 30 20 2006 10 2005 Retailers Food Manufacturers Containers and Packaging 2004 Inventory data source: CFO Magazine September 2010-2004
  • 12. Data Latency and Distortion Store Retailer DC Manufacturer DC Suppliers Demand Signal Accurate Almost Weekly Trivial Easy Difficult Impossible Forecasting is ... Instant 3-10 Days 10-20 Days 20-50 Days Delay from Purchase to Variable 7-20 Days 20-45 Days 45-80 Days Signal Red Represents Emerging Economies with Distributor Trade
  • 13. Average Days of Inventory by Year 250.0 200.0 Days of Inventory 150.0 100.0 50.0 0.0 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Consumer Packaged Goods 59.0 57.0 62.0 64.0 67.0 67.0 68.0 70.0 70.0 64.0 64.0 67.0 Chemical 71.5 71.9 78.2 75.1 62.0 70.3 68.1 64.3 64.3 78.6 72.9 72.8 Pharma 122.2 133.7 190.1 171.0 184.3 175.6 167.8 149.8 154.9 198.7 154.3 131.8 High Tech 93.1 57.6 46.5 48.5 35.9 37.3 43.8 36.8 34.6 41.3 34.8 30.4 Average 86.5 80.0 94.2 89.6 87.3 87.5 86.9 80.2 81.0 95.6 81.5 75.5 Source: Supply Chain Insights 2012
  • 14. Average Days of Working Capital by Industry 350.0 300.0 Days of Working Capital 250.0 200.0 150.0 100.0 50.0 0.0 -50.0 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Consumer Packaged Goods -20.0 -8.0 -12.0 -2.0 -21.0 -23.0 -8.0 -18.0 -11.0 -10.0 -12.0 -13.0 Chemical 37.3 44.7 61.7 71.9 64.8 64.1 63.8 57.0 51.7 74.8 85.6 77.0 Pharma 64.1 56.4 48.4 56.2 71.8 94.1 92.6 88.1 87.1 111.0 116.0 113.2 High Tech 231.5 290.3 283.5 243.5 173.5 138.9 109.4 103.0 92.4 131.9 138.9 140.9 Average 78.2 95.9 95.4 92.4 72.3 68.5 64.5 57.5 55.1 76.9 82.1 79.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Source: Supply Chain Insights 2012
  • 15. Agenda Supply Chain Stressors What is Supply Chain Excellence? Supply Chain 2020 Wrap it Up
  • 16. Evolution of Supply Chain Process Excellence Building Horizontal Continuous Orchestrate Align Process Connectors Testing Learning Demand and Supply Adapt Resilient Reliable Sense Demand Right Product Efficient Demand Volatility and Supply Cost Right Place Shape Right Time Procure to Demand and Supply pay/order to Supply based Volatility cash on Market Right Cost
  • 17. Supply Chain Excellence Definition How Companies Define Supply Chain “Excellence” Right product, right place, right time at the right 70% cost. A responsive supply chain that can adapt as 57% markets change. Most Mature A resilient supply chain that can withstand the 52% shocks of demand and supply volatility. The Efficient Supply Chain. Lowest cost per unit. 38% Right product, right place, right time. 20% Base: Total Sample (61) Q14. How does your company define supply chain “excellence?” Please select all that apply.
  • 18. A Supply Chain is a Complex System with Complex Processes with Increasing Complexity
  • 19. The Effective Frontier Profitable Growth Revenue Cost of Goods Working Capital Corporate Social Responsibility R&D Strategy and Investment Asset Strategy and Investment Forecast Accuracy Customer Service Inventory Channel Strategy Product and Supplier Strategy Service Portfolio Sales Distribution Manufacturing Logistics Procurement Policies Policies Policies Policies Policies Returns Backorders First Pass Yield Empty Miles Material Yield
  • 20. Useful Ratios Growth Profitability Cycle Complexity R&D Margin Cash on Hand C2C Cycle Altman Z R&D to COGS Ratio Free Cash Flow Ratio Days of Finished Goods Capital Turnover SGA Margin Gross Margin Days of Inventory Current Ratio Days of Payables SGA/COGS Net Profit Quick Ratio Outstanding COGS as Percent of Net Operating Margin Days of Raw Materials Return on Assets Sales YoY Sales Growth Days of Sales Pretax Margin (EBIT) Return on Equity Outstanding Operating Margin Days of Work in Return on Invested Progress Capital DPO/DSO Return on Net Assets Inventory Turns Revenue/Employee Receivables Turns Cost of Sales
  • 22. Metrics Included for Comparison
  • 24. Cash-to-Cash Cycle vs. Gross Margin (2000-2003)
  • 25. Cash-to-Cash Cycle vs. Gross Margin (2004-2007)
  • 26. Cash-to-Cash Cycle vs. Gross Margin (2008-2011)
  • 27. Inventory Turns vs. Revenue per Employee (2004-2007)
  • 28. Inventory Turns vs. Revenue per Employee (2008-2011)
  • 29. Inventory Turns vs. Revenue per Employee (2002-2011) SUMMARY SLIDE
  • 30. Building Value Network Strategies Business Strategy What are the right things to do to increase company value? Value-network Supply Chain Strategy What are the right ways to support the business strategy? What are the right trade-offs between value drivers for each value network? Align demand Right product Design the Build Align supply Supply chain strategy relationships platforms supply response organizational relationships systems and manage talent Effective Supply Demand Networks Design Networks Continuous Networks Supply Chain Network Improvement Joint Value Creation Innovation Execution of buy-side Strategies Methodologies Design Capabilities Required strategies Business Process How do I do the right things right? Source: Supply Chain Insights, LLC
  • 31. Manufacturing Asset Strategies Volume, demand variability, technology and of life cycle clusters Commoditized Commoditized High 6 5 2 1 Quadrant I Technology Quadrant II Technology Responsiveness 8 7 Efficiency 4 3 Specialized Specialized Short Long Short Long Volume Lifecycle Lifecycle Commoditized Commoditized 14 13 10 9 Quadrant IV Technology Quadrant III Technology Agility Specialized 16 15 Efficiency 12 11 Specialized Low Short Long Short Long Lifecycle Lifecycle Low High Demand Predictability
  • 32. High-tech Company Products Supply Chain Demand Chain Direct/Indirect/Partner direct Business PC & Workstation Consumer PC Consumer Portables and Handhelds Monitors & Options No touch Supplies Personal Printing SMB Shared Printing Low touch Digital Imaging Commercial Printing Business Critical Servers Configure-to- Public Industry Standard Servers order (CTO) Network Storage Solutions Enterprise Solutions High value & Consulting & Integration Sol. solutions Enterprise Managed Services Solutions Customer Support Solutions Services
  • 33. What is Agility? How Define Supply Chain “Agility” Shorter supply cycles Flexibility to make 3% and deliver 10% Most Mature Definition: whatever is ordered Ability to recalibrate plans in the face of market, 49% demand and supply volatility and deliver the same or comparable cost, 38% quality and customer Ability to adapt to service variations in demand and supply Base: Total Sample (117) Q11. How would you define what it means for your company’s supply chain to be “agile”? Please select the one that fits best.
  • 34. Agility Importance vs. Performance 6% Agility Importance vs. Performance 5% (7-Point Scale) 40% Low (1-3) 89% 32% Middle (4) 27% Agility High (5-7) Performance is 62 % Points Lower Importance than Importance Performance Base: Total Sample (117) Q12. How important is it for your company’s supply chain to be “agile” in 2012? Please base your answer on however your company defines agility. SCALE: 1=Not at all important, 7 = Extremely important Q13. How would you currently rate your company’s supply chain in terms of being “agile”? SCALE: 1=Not at all agile, 7 = Extremely agile
  • 36. Agenda Supply Chain Stressors What is Supply Chain Excellence? Supply Chain 2020 Wrap it Up
  • 37. Supply Chain Focal Points for Next 2 Years Supply Chain Focal Points for Next 2 Years Total Primary Improving demand planning 74% 23% Saving costs 70% 21% Shortening cycles 66% 21% Network design 62% 8% Top Supply Chain New product launch effectiveness 10% 48% Focal Points Channel sensing 30% 3% Revenue management 26% 7% Other 18% 7%
  • 38. IT Systems: Importance & Satisfaction IT Importance vs. Satisfaction Importance (6-7) Satisfaction (6-7) Gap (Sat - Impt) 120% 86% 100% 83% 80% 76% 75% 73% 80% 65% 63% 59% 58% 60% 42% 38% 30% 35% 24% 28% 25% 40% 20% 15% 11% 20% 0% -21% -20% -23% -34% -40% -45% -47% -56% -55% -52% -59% -58% -60% Base: Have 57 59 60 49 36 55 43 27* 44 48 System -80% Demand Enterprise Order Tactical Supply Price Production Transportation Product Lifecycle Manufacturing Warehouse Planning Resource Management Planning Management Planning Planning Management Execution Management Planning Systems
  • 39. Supply Chain Tipping Points 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 JIT Supply Chain Internet/Email RFID Evolution of Organization eProcurement the PC Re-Engineering the Total Quality S&OP Theory of Organization Management Constraints (Michael Hammer) Supply Chain Excellence = Supply Chain Excellence = Islands of + Manufacturing Vertical Silo + Efficient Order to Excellence Excellence Excellence Cash Processes Inside-Out Inside-Out
  • 40. Supply Chain Tipping Points 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 .com Social Y2K Responsibility Demand Driven Concepts CSCO Lean Six Sigma Market-Driven Value Networks Supply Chain Excellence = Supply Chain Excellence = Vertical Silo + Outsourcing Value-Based Outcomes Excellence Effectiveness Delivered by Horizontal Processes Inside-Out Outside-In
  • 41. What is a Market-driven Value Network? An adaptive network focused on a value-based outcome that senses and translates market changes (buy and sell-side markets) bi- directionally with near-real time data latency to align sell, deliver, make and sourcing operations. 41
  • 42. Getting to Letter Perfect Common Practice Market-driven Focus Focus on market drivers: S Ask sales How do we best shape demand? Design of the value chain to Direct integration to optimize trade-offs, minimize & supply risk, balance cycles, and orchestrate demand Trade-offs between make, OP Manufacturing plan source and deliver
  • 43. S&OP Evolution Business- Greater Benefit Sales Driven planning Driven • Growth Match Demand • Resilience Maximize with Supply • Efficiency Profitability Market Driven Manufacturing- Demand Driven Driven Maximize Maximize Opportunity and Deliver a Feasible Opportunity Mitigate Risk. Plan for Operations Sense and Orchestrate Match Demand Shape Demand with Supply Demand Market to Market
  • 44. Benefits Received from S&OP Processes Increasing revenue ▲ 2% 59% Improving forecast accuracy ▲ 5-7% 57% Reduction of inventory ▼ 10-15% 50% Improving asset utilization ▲ 3-7% 42% Determining outsourced manufacturing 38% Determining procurement requirements 36% Improving new product launch ▲ 3-6% 34% Transportation and warehouse management ▼ 2-8% 32% Capital planning and asset management 32% Improvements in the perfect order ▲ 3-6% 30% Source: Supply Chain Insights, 2012 What benefits have you received from your work with S&OP processes?
  • 45. Putting Together the Pieces Mastering Supply Chain Management with SAP 2012 | 45
  • 50. Supply Chain 2020 Tipping Points 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 Orchestration Internet of Things Talent Shortage Big Data Supply Learning Chains Supply Chains Compliance on Safe & Secure Digital Manufacturing Supply Chain Excellence = Value-Based Outcomes Delivered by Value Networks Outside-In
  • 51. US Retail Mobile & Social Presence
  • 53. Big Data will be the NEW Foundation of the Future Supply Chain
  • 54. Definition Structured • Transactional Challenges: Data • Time phased data • Social Unstructured Volume • Channel Data • Customer Service Sensor • Temperature • RFID Velocity Data • QR codes and GPS New • Mapping and GPS Data • Video Variability Types • Voice and Digital
  • 55. Big Data: What is it all About? Downstream Data EDI Sentiment Text Cold Chain Call Center Logs Analytics Analysis Hadoop eCommerce Social What-if Models Learning Systems Geolocation Data Visualization Ratings & RFID Facebook Scorecards Rules-Based Reviews Photographs Map Reduce Video T-Log Data Twitter R Ontology Forecasting Weblogs Warranty Returns Digital Path ToConstraint-based Information Sensors Mobile Applications Purchase Data Mining Planning
  • 58. Definitions • Demand Sensing: Shortening the time to sense “true” market data to understand “true” market shifts in the demand response. This is in contrast to the use of order to shipment data that can have 1-3 weeks latency in translating “true” market demand. • Demand Shaping: The use of techniques to stimulate demand. This includes new product launch, price and revenue management, assortment, merchandising, placement, sales incentives and marketing programs. • Demand Translation: The translation of demand outside-in from the market to each role within the organization. Recognizing that the requirements for distribution, manufacturing and procurement are different. • Demand Orchestration: The process of making trade-offs market-to-market based on the right balance of demand risk and opportunity. • Demand Shifting: The shifting of demand from one period to another through advanced shipments, and moving more products into the channel without stimulating
  • 59.
  • 60. BRICKS Book Publishes in Matter December 2012 The Role of Supply Chains in Building Market-Driven Differentiation LORA M. CECERE CHARLES W. CHASE JR.
  • 61. Looking Forward From: To: Digital marketing Digital Business Marketing driven Market driven Sell-in Sell-through Inside-out Outside-in Asking the Question we Know to Ask To Listening to Hear the Questions that we do not Know to Ask Vertical Process Excellence Horizontal Process Orchestration Measuring Business Complexity To Managing a System of Complex Trade-offs The Most Efficient Supply Chain The Most Effective Supply Chain Near Real-time Real-time
  • 62.
  • 64. How to contact me: Name: Lora Cecere Organisation: Supply Chain Insights Email: Lora.Cecere@SupplyChaininsights.com
  • 65. Premier Partners: Supported by: Produced by: