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Polymerization During INTERNSHIP AT MAHIDOL Done by: Cindy & Jack
Polymerization Is a process of reacting monomer molecules together reacting in a chemical reaction to form 3-D networks or polymer chains.
Monomers & Polymers MONOMERS are atoms or a small molecule that may bind chemically to other to form polymers. Polymers are large molecules composed of repeating structural units.
Atomic Transfer Radical 		  Polymerization ATRP is a type of polymerization that can control the length of a polymer There are 3 components, which includes a monomer, catalyst, and a initiator
In this Experiment... We used Two monomers:  ,[object Object]
 StyreneTwo catalysts:        - Copper Bromide (CuBr)       - Liquid TRENFCIM Two initiator:         - 1-Bromoethylrenzene       - Ethyl 2-Bromoisobuthylate(??)
Order of experimentation Polymerization of MMA Polymerization of Styrene Polymerization of MMA and Styrene at the same time Copolymerization of MMA + Styrene Copolymerization of Styrene + MMA - First two were to let us be familiarized with polymerization
Purpose Check whether the theory and the experiment matches or not. To find out which monomer the catalyst suits more. To study properties of polymer products and copolymer products
Hypothesis We could have hypothesized, however, we knew nothing about polymerization, so we had no idea what would happen. Therefore,  we could not hypothesize.
Materials Used High vacuum  grease Trap Parafilm (30) Argon Gas Argon (g) Medium size towel (2) Stand Vacuum pump Thermostat container Styrene (l) Ethyl-2-bromoisobuthyl (l) CuBr (s) Ligand TRFNFclm (s) Mask Aluminum Oxide (s) Stopper Column Cotton THF Plastic Spoon Spatula short Eyedropper Long eyedropper  Square Dry Ice (10) Acetone (l) Hammer MMA (l) Goggles Weighing papers Gloves Magnetic bar Funnel Anti-bump Stirrer Magnetic stirrer
Procedure The step by steps in the experiment weren’t complicated but it just took a lot of time and had us ending up like this..
Setting Trap Apply grease to the cap of the trap  Put the trap on the stand Connect the 2 tubes from the vacuum to the trap Use parafilm to wrap around the tubes to prevent leakage Turn on the vacuum machine Open the argon gas tank Wait for 30 minutes Put the trap in a thermostat container Get dry ice and put it in the container Once its full, pour acetone in the container slowly Cover the top with a rag
Setting Side-Arm flask Get a side-arm flask from the oven Quickly set it on the stand Adjust the stopper cock onto the flask Stick the rubber stopper on the opening Vacuum it for 5 minutes Change it to argon gas for 20 seconds Repeat the last two steps 2 more times
Weighing Catalyst Get the catalyst needed from the desiccator Put the weighing paper in the weighing scale and zero it Using a spatula get the amount of catalyst needed Do it again using a different spatula and weighing paper if there are more catalysts Quickly open the rubber stopper and put the catalysts needed Vacuum it 3 times
Injecting the monomer	 Bring out the monomer from the fridge Store it at room temperature Get a needle from the oven and stick it on a plastic syringe Using the needle pump the argon out 3 times Using the needle with the syringe take 2mL out of the monomer Using tissue, adjust the amount of monomer needle by flipping the needle backwards Inject it in the flask Get a glass stopper from the oven Apply grease on it Quickly replace it with the rubber stopper
Freeze Pump Thaw Put the side arm flask in a thermostat container Add dry ice into the container Slowly pour in acetone into the container Wait till the liquid solution freezes Vacuum it for 10 minutes Close the valve on the flask Take the flask out of the container Leave it for it to melt After it turns to liquid, put it back in the container When it freezes, open the valve Vacuum it for 10minutes Repeat steps 6~11 again Close the valve Take the flask out and let it melt Change the glass stopper to a rubber stopper before 	it melts
Stirring Get a magnetic stirrer Set the flask on top of it Place a piece of tissue under the flask Set it to 300rpm Stir it for 5minutes
Injecting the Initiator Go to the oven and get needle syringe and a glass bottler(idk how to call) Get the initiator from the desiccator (1-bromoethylrenzene) Pour a little bit initiator into the glass bottle Get the needle and pump the argon out 3 times Put it in the flask Move it to the magnetic stirrer with heat ( temperature depends on the catalyst) Stir it Add THF to stop the reaction
Removing Catalyst Wear a mask Get a column with a stopper and fix it on a stand Put a small piece of cotton in the column enough to block the bottom Get 20 spoons of aluminum oxide in a beaker Pour in THF enough to cover the aluminum oxide Mix it well using  Pour it down the column Using THF let most of aluminum oxide go in the column Let all the aluminum oxide on the walls of the column go to the bottom Hit the column with a tube so that it’ll be packed Place a beaker under the column and open the valve
Removing Catalyst When a little bit of THF is left, close the valve Using a dropper drop THF in the column along the walls Repeat the steps until the THF in the column is clear When it gets clear, close the valve Get the solution in the side arm flask  Using another magnetic bar, take the magnetic bar inside out Get a long dropper and use it to drop towards the wall of the column When done, using THF rinse the side arm flask and pour it in the column (twice) Use a dropper with THF to rinse the walls of the column too Get a flask and replace it with the beaker under the column Open the valve, and make it a drop per 2 seconds Pour THF in the column if the opening near the stopper cock isn’t transparent
Removing Solvent  Pour the solution in the flask using a funnel into a 250mL round bottom flask Open the vacuum machine Set it to 40 degrees  Connect the anti-bump to the machine Right next to the anti-bump connect the round bottom flask Close the top(??) to reduce pressure Lock the anti-bump and the round bottom flask using a blue clip Rotate it for 20~30 minutes
Removing Solvent  Open the top(??) to increase pressure back Take the blue clip out and take out the round bottom flask Using a dropper drop 2 droppers of dichloromethane into the round bottom flask Pour 50mL of methanol into the round bottom flask  Leave it for 5 minutes Pour the methanol in the round bottom flask out into a beaker Using a spatula gather all the precipitate in the flask into a ball Vacuum it for __ hours
Results (MMA)
Results (styrene)
Results (MMA then Styrene)
Results (Styrene then MMA)
Results (random)
Conclusion 	To conclude, we had to compare between the theory and the real experiment. We have an answer to this which is that the theory’s expected numbers are not same as the one’s in the real experiment.  In the theory, the polydispersity number should be 1 for all, however, we got 1.3 or even higher, 2. Therefore, we could say that those two things are two different things. 	 	It has been concluded that  the catalyst we used was more suitable for styrene than mma because in the results the polydispersity of styrene was closer to 1; and others it was more than 1.5 which means the catalyst can’t control the process.
The polydispersity of MMA was about 1.92 and for Styrene was about 1.3 . According to the theory, they both should have approximately 1.  These are the properties that is the most important.

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Polymerization Experiment

  • 1. Polymerization During INTERNSHIP AT MAHIDOL Done by: Cindy & Jack
  • 2. Polymerization Is a process of reacting monomer molecules together reacting in a chemical reaction to form 3-D networks or polymer chains.
  • 3. Monomers & Polymers MONOMERS are atoms or a small molecule that may bind chemically to other to form polymers. Polymers are large molecules composed of repeating structural units.
  • 4. Atomic Transfer Radical Polymerization ATRP is a type of polymerization that can control the length of a polymer There are 3 components, which includes a monomer, catalyst, and a initiator
  • 5.
  • 6. StyreneTwo catalysts: - Copper Bromide (CuBr) - Liquid TRENFCIM Two initiator: - 1-Bromoethylrenzene - Ethyl 2-Bromoisobuthylate(??)
  • 7. Order of experimentation Polymerization of MMA Polymerization of Styrene Polymerization of MMA and Styrene at the same time Copolymerization of MMA + Styrene Copolymerization of Styrene + MMA - First two were to let us be familiarized with polymerization
  • 8. Purpose Check whether the theory and the experiment matches or not. To find out which monomer the catalyst suits more. To study properties of polymer products and copolymer products
  • 9. Hypothesis We could have hypothesized, however, we knew nothing about polymerization, so we had no idea what would happen. Therefore, we could not hypothesize.
  • 10. Materials Used High vacuum grease Trap Parafilm (30) Argon Gas Argon (g) Medium size towel (2) Stand Vacuum pump Thermostat container Styrene (l) Ethyl-2-bromoisobuthyl (l) CuBr (s) Ligand TRFNFclm (s) Mask Aluminum Oxide (s) Stopper Column Cotton THF Plastic Spoon Spatula short Eyedropper Long eyedropper Square Dry Ice (10) Acetone (l) Hammer MMA (l) Goggles Weighing papers Gloves Magnetic bar Funnel Anti-bump Stirrer Magnetic stirrer
  • 11. Procedure The step by steps in the experiment weren’t complicated but it just took a lot of time and had us ending up like this..
  • 12. Setting Trap Apply grease to the cap of the trap Put the trap on the stand Connect the 2 tubes from the vacuum to the trap Use parafilm to wrap around the tubes to prevent leakage Turn on the vacuum machine Open the argon gas tank Wait for 30 minutes Put the trap in a thermostat container Get dry ice and put it in the container Once its full, pour acetone in the container slowly Cover the top with a rag
  • 13. Setting Side-Arm flask Get a side-arm flask from the oven Quickly set it on the stand Adjust the stopper cock onto the flask Stick the rubber stopper on the opening Vacuum it for 5 minutes Change it to argon gas for 20 seconds Repeat the last two steps 2 more times
  • 14. Weighing Catalyst Get the catalyst needed from the desiccator Put the weighing paper in the weighing scale and zero it Using a spatula get the amount of catalyst needed Do it again using a different spatula and weighing paper if there are more catalysts Quickly open the rubber stopper and put the catalysts needed Vacuum it 3 times
  • 15. Injecting the monomer Bring out the monomer from the fridge Store it at room temperature Get a needle from the oven and stick it on a plastic syringe Using the needle pump the argon out 3 times Using the needle with the syringe take 2mL out of the monomer Using tissue, adjust the amount of monomer needle by flipping the needle backwards Inject it in the flask Get a glass stopper from the oven Apply grease on it Quickly replace it with the rubber stopper
  • 16. Freeze Pump Thaw Put the side arm flask in a thermostat container Add dry ice into the container Slowly pour in acetone into the container Wait till the liquid solution freezes Vacuum it for 10 minutes Close the valve on the flask Take the flask out of the container Leave it for it to melt After it turns to liquid, put it back in the container When it freezes, open the valve Vacuum it for 10minutes Repeat steps 6~11 again Close the valve Take the flask out and let it melt Change the glass stopper to a rubber stopper before it melts
  • 17. Stirring Get a magnetic stirrer Set the flask on top of it Place a piece of tissue under the flask Set it to 300rpm Stir it for 5minutes
  • 18. Injecting the Initiator Go to the oven and get needle syringe and a glass bottler(idk how to call) Get the initiator from the desiccator (1-bromoethylrenzene) Pour a little bit initiator into the glass bottle Get the needle and pump the argon out 3 times Put it in the flask Move it to the magnetic stirrer with heat ( temperature depends on the catalyst) Stir it Add THF to stop the reaction
  • 19. Removing Catalyst Wear a mask Get a column with a stopper and fix it on a stand Put a small piece of cotton in the column enough to block the bottom Get 20 spoons of aluminum oxide in a beaker Pour in THF enough to cover the aluminum oxide Mix it well using Pour it down the column Using THF let most of aluminum oxide go in the column Let all the aluminum oxide on the walls of the column go to the bottom Hit the column with a tube so that it’ll be packed Place a beaker under the column and open the valve
  • 20. Removing Catalyst When a little bit of THF is left, close the valve Using a dropper drop THF in the column along the walls Repeat the steps until the THF in the column is clear When it gets clear, close the valve Get the solution in the side arm flask Using another magnetic bar, take the magnetic bar inside out Get a long dropper and use it to drop towards the wall of the column When done, using THF rinse the side arm flask and pour it in the column (twice) Use a dropper with THF to rinse the walls of the column too Get a flask and replace it with the beaker under the column Open the valve, and make it a drop per 2 seconds Pour THF in the column if the opening near the stopper cock isn’t transparent
  • 21. Removing Solvent Pour the solution in the flask using a funnel into a 250mL round bottom flask Open the vacuum machine Set it to 40 degrees Connect the anti-bump to the machine Right next to the anti-bump connect the round bottom flask Close the top(??) to reduce pressure Lock the anti-bump and the round bottom flask using a blue clip Rotate it for 20~30 minutes
  • 22. Removing Solvent Open the top(??) to increase pressure back Take the blue clip out and take out the round bottom flask Using a dropper drop 2 droppers of dichloromethane into the round bottom flask Pour 50mL of methanol into the round bottom flask Leave it for 5 minutes Pour the methanol in the round bottom flask out into a beaker Using a spatula gather all the precipitate in the flask into a ball Vacuum it for __ hours
  • 25. Results (MMA then Styrene)
  • 28. Conclusion To conclude, we had to compare between the theory and the real experiment. We have an answer to this which is that the theory’s expected numbers are not same as the one’s in the real experiment. In the theory, the polydispersity number should be 1 for all, however, we got 1.3 or even higher, 2. Therefore, we could say that those two things are two different things. It has been concluded that the catalyst we used was more suitable for styrene than mma because in the results the polydispersity of styrene was closer to 1; and others it was more than 1.5 which means the catalyst can’t control the process.
  • 29. The polydispersity of MMA was about 1.92 and for Styrene was about 1.3 . According to the theory, they both should have approximately 1. These are the properties that is the most important.
  • 30. A BIG THANKS TO… P’ Dear – for helping us throughout the experiment P’ Man – for taking us to MahidolSalaya campus Dr. Ekasith – for allowing the internship to Mahidol & so many other people for helping…