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Feb 20 landsmiths and sentinel presentation to haryana government
1. “MUNICIPAL SOLID WASTE (MSW) TO RENEWABLE POWER”
MEETING BASE LOAD REQUIREMENTS FOR
GURGAON & FARIDABAD CLUSTER, HARYANA
INCORPORATING DEVELOPER, EPC, & WTE TECHNOLOGY PARTNERS
February 20 2016
SENTINEL & LANDSMITHS
1
2. SENTINEL Page 2
AN INDO-CANADIAN INITIATIVE
• A joint Initiative by an Indian Start-Up company LANDSMITHS
(Chandigarh, India) and a Canadian Innovative Technology Provider and
Systems Integrator SENTI NEL (Toronto, ON, Canada).
• A member company of Canada-India Business Council,
• Directly Contributing to the Goal of “Swachh Bharat (Clean India Campaign)”
• Indirect contribution to “Make in India Campaign”
• For a “First of it’s kind” “Waste Processing to Energy (WPTE)” Project in
India and Haryana based on PPP (P3) Model
SENTINEL & LANDSMITHS 2
SENTINEL and LANDSMITHS Team at the Ontario Premier’s Reception in Chandigarh on Feb 03, 2016
SENTINEL is also in advanced discussion stage for projects in the USA, Ireland, Pakistan, and Abu Dhabi
4. SENTINEL Page 4
OBJECTIVES & KEY BENEFITS
Contributing to “Swachh Bharat” (Clean India) campaigns
Diverting 100% of MSW (2,000-2,400 TPD) away from landfill,
Eliminating landfill operating cost
Production of EnerPax+ solid fuel pellets to generate clean and renewable power
(80-100MW)
Almost Zero Odour using closed facilities under negative pressure and bio filters
Zero waste and no requirement for any sanitary landfill
Long-Term Job Creation (approximately 200-250) including indirect
business growth by support and ancillary services
Public Health and quality of life improvement of informal collectors
of municipal solid waste
Improving India’s Environmental Footprint
Equipment vendors introduced by SENTINEL could partner with local
manufacturers contributing to “Make in India” initiative
SENTINEL & LANDSMITHS 4
5. SENTINEL Page 5
SOCIO-ECONOMIC BENEFITS
(Converting Waste to a Commodity)
Reduction of GHG by removing MSW from future Landfill
More efficient in electricity production compared to “mass-burn
incineration based” Energy From Waste (EFW) facilities/metric tonne of
MSW delivered
Less than half of ash produced compared to most EFW facilities
Residue from process and ash from kilns used effectively to produce additional
commercial benefit, at the plant
Very high efficiency of plant operation (up time), at approximately 92-95%
of available hours, due to process design
Tip floor designed to allow additional capacity than contracted, to ensure swings in MSW
delivery are accounted for
Electricity produced available on continuous basis, less agreed times for maintenance
shutdowns, to connect to grid as base production
SENTINEL & LANDSMITHS 5
8. SENTINEL Page 8
MSW QUANTITY ESTIMATION
Source:
• SENTINEL proposes to use waste generation capacity of 500
grams/capita/day to estimate msw availability at the proposed wast
processing and power generation facility, which is expected to be located
in between Gurgaon and Faridabad (to be confirmed)
• The assumption is based on the recent report in “The Hindu” newspaper.
10. SENTINEL Page 10
Faridabad Demographics
Description 2011 2001
Actual Population 1,809,733 1,365,465
Male 966,110 747,673
Female 843,623 617,792
Population Growth 32.54% 58.88%
Area Sq. Km 741 741
Density/km2 2,442 1,744
http://www.census2011.co.in/census/district/227-faridabad.html
11. SENTINEL Page 11
Demographics Projection
Currently, about 15 lakh people live in Gurgaon. By 2021, that is likely to go
up to 30 lakh. Similarly, in Faridabad, the adjoining NCR district, the total
population of 18 lakh is likely to grow to 28 lakh in 2021.
http://timesofindia.indiatimes.com/city/gurgaon/Gurgaons-population-to-rise-to-30-lakh-by-
2021/articleshow/35800381.cms
A feasibility study conducted for launching intra-bus services in the town,
by a private sector company, has warned that the population in Gurgaon is
rising at an alarming pace and would touch 58 lakh-mark in the year 2031,
from the existing 25 lakh.
http://www.hindustantimes.com/india-news/gurgaon-s-population-set-to-touch-58-lakh-by-2031-
study/article1-496015.aspx
12. SENTINEL Page 12
CHALLENGES AND SOLUTIONS
Waste Tonnage
As specified above, the project requires additional verification of plastic content within the MSW
and/or added Third Party Plastics.
A new collection system will ensure the tonnage schedule as requested
High Moisture Content (MC)
Plastic bags or closed containers could be distributed to the households and commercial areas for
collecting of MSW, to exclude moisture from atmosphere.
Target MC for MSW received at plant should be kept below 50%, with plastic content
Odour Control
The proposed design includes a very effective odour control system including negative pressure
HVAC operation, combined with the aforementioned bio-filtration system
Environmental Issues
Meeting Pollution Control Requirements. Flue Gas Cleaning process will be designed in excess of
that for a standard coal-fired power plant. Furan & dioxin control is available due to the removal of
all PVC material, from the pellets, therefore, lack of chlorine in exhaust gasses, minimizing effect of
HCL necessary for production of the above gasses.
Public Health
Clean work place safety and health condition
Tipping Fee and Project Economics
Very low or non-existent. A higher Tariff for producing power and connecting to grid would support
the socio-economic benefit of diverting MSW from landfill
Need long-term operational plan (e.g., 30+ Years) for successful implementation
13. SENTINEL Page 13
PROPOSED PROJECT STRUCTURE
Special Purpose Vehicle (SPV)
A Local Company Formed to Implement, own and operate the proposed facility
THIRD PARTY
INVESTOR,
A SENTINEL Associate
LANDSMITHS (Project Developer)
Technology Provider and
Systems Integrator
Gurgaon and Faridabad
Municipal Corporations
14. SENTINEL Page 14
TYPICAL CURRENT PRACTICE IN INDIA
SENTINEL proposal stops the
process at this level, and there
is no requirement of a sanitary
landfill (a major socio-
economical and environmental
improvement).
Renewable Power from processed fuel
by converting MSW
INTEGRATED PROCESS OVERVIEW
15. SENTINEL Page 15
PROCESS SUMMARY
(Sample Mass Balance for a 2,000 TPD Facility)
624,000 MTPA (2000 MTPD) of MSW plus plastic to 355,880+ MTPA of
Fuel Pellets (57%) + 150 TPD of Tire Derived Fuel (TDF)
Pellet Plant Residue (±19.5% of total MSW), plus
8% ash content from power plant, used in
production of usable “green” aggregate
Fuel Pellets to 90-100 MW of Electricity Potential
Additional Revenue
NOTE: FOR INFORMATION ONLY
Mass Balance (MSW to Pellets:
Evaporated – 21.3%, Pellets - 57.7%, Residue – 19.5%,
Metals – 1.5%
SENTINEL & LANDSMITHS 15
17. SENTINEL Page 17
TECHNOLOGY FEATURES
• Patented Pelletizing Technology (Automated)
– Dense material, easy to transport and store
– Modular, scalable technology
– Low moisture content 6-8% in pellet fuel (compared to 18-
20% for RDF)
– Low Ash 7-8% produced (compared to as much as 20-25%
for WTE)
– Pellets were tested in CFB boilers (AES, USA) and also in
Rotary Kiln Gasifiers (HTI, USA).
– Use of pellet in combination/replacement of coal reduces
NOx and SO2 emissions in region
• Odour controlled at plant level using negative air pressure
combined with bio-filter system
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18. SENTINEL Page 18
North America’s
Largest Biofilter System
Plant Ventilation and Dryer Exhaust Air Biofiltration Odour Control:
Odour produced from the MSW will be controlled by maintaining the facility under negative pressure,
with more air exhausted than supplied to the facility. Dependent on regulatory requirements and costs,
the plant exhaust air can be routed through exhaust fans, then humidified and allowed to flow through
biofilters. Biofiltration is an example of a fixed-film bioreactor. Microbial colonies are immobilized on a
support structure or matrix consisting of many different types of materials. Historically, bio-filter media
has consisted of wood bark, roots, wood chips, compost or soil. Recent advances with the technology
have been made possible with the advent of synthetic or manufactured medias.
Synthetic Biofiltration Material
19. SENTINEL Page 19
Residue Processed to
“Green” Aggregates
All residue (18%-20% of MSW received) returned/removed from the process that cannot be made in to a pellet then to
production of electricity, will be processed through our partner’s (ASC) patented technology to a useful aggregate used for
concrete block. Aggregate Remade uses various patented technologies to convert domestic and industrial waste streams into
Artificial Aggregates.
First Stage Development
The process typically involves the activation of high Lime content ash or waste residue streams mixed together, then activated
both chemically and mechanically, to form a product that can be tested to show no leachate properties. This bi-product can
then be converted to small usable aggregate pellets or briquettes, the residue having been converted to aggregate .
This product can be classified as a green aggregate as it reduces the need to mine or quarry natural aggregate
Second Stage Development
The ASC group is a world leader in the use of remade and recycled aggregates .The formed aggregate can be incorporated in to
concrete mixes and flowing screeds utilizing ASC’s "right mixer", volumetric concrete mixers. These have been used worldwide
producing standard concrete, utility concrete, precast concrete, flowing anhydrite screeds and many more construction uses.
ASC specialises in using its volumetric concrete mixers to provide a unique alternative to the traditional methods of producing
concrete and concrete products.
ASC has been operating in this field for over 20 years, operating both in its own capacity in 20 countries world-wide, as well as
successfully working with partners operating joint ventures in Europe, Africa, North America and the Middle East.
21. SENTINEL Page 22
CAPEX COMPARISON : TECHNOLOGY TYPES
Note: Based on a publication by CH2MHILL
SENTINEL & LANDSMITHS
22. SENTINEL Page 23
TEST BURN
HTI Certification
A typical Rotary Kiln based power generation
scheme
ENERPAX+ Pellets produced using SENTINEL
technology at Dongara , ON, Canada plant
were tested at the HTI facility in MI, USA
SENTINEL & LANDSMITHS
23. SENTINEL Page 24
The test burn by AES, North America, demonstrated several positive environmental impacts.
The diversion of raw materials from landfills, and the replacement of coal using the resulting EnerPax+ fuel
pellets, should create an opportunity to claim benefits for the reduction in anthropogenic carbon emissions.
Material decomposing in a landfill releases significant amounts of methane gas, which is 25 times more
reactive as a greenhouse gas as compared to CO2.
Furthermore, based on the displacement of fossil fuels, any particular project should also be able to receive
certification for a further reduction in CO2.
As an example, and as reported by the U.S. Department of Energy (Database of State Incentives for Renewables and
Efficiency), States such as Maryland, and others have, or are considering, the enactment of S.B. 690 reclassifying waste-to-
energy facilities, which were formerly Tier 2, and facilities using refuse derived fuel, which were not specifically mentioned,
as Tier 1 renewable energy resources in the state renewable energy program.
Permitting requirements for use of EnerPax+ are expected to be minimal, although they will need to be
addressed region by region.
Importantly, the test did not demonstrate an increase in Dioxin and Furan emissions; contrary to typical
refuse derived fuel combustion.
A view exists that the EnerPax+ fuel pellets will be capable of being classified as a boiler fuel, in USA,
based on the provisions in 40 CFR 241.3(b)(4).
In this rule, the EPA considers discarded non-hazardous secondary materials, which have been sufficiently
processed into fuel, and that satisfy certain legitimacy criteria for use in a combustion unit, as not being a
solid waste, thus the fuel would not be subject to waste incinerator rules.”
TEST BURN RESULTS – AES CFB TEST
SENTINEL & LANDSMITHS
25. SENTINEL Page 26
SENTINEL OFFERINGS
• Foreign Direct Investment (FDI) of INR +4,000 Crores (based on the project size)
• Our Investor Partner is backing the Sentinel Technology as a proven one based on
EnerPax+ pellets used for producing power. EnerPax+ as a processed fuel has
environmental advantages over the old incineration based technology
• Proposed Project size will have a better scale of economy,
• The facility would also incorporate an aggregate system to collect both residue from
MSW processing and ash from power plant, used to produce aggregate that may be
used in concrete block production.
• Additional design and engineering service for implementing a state-of-the-art solid
waste collection system contributing to the goals of “Swachh Bharat”.
• Proposed project will be implemented through a Consortium of Canadian and Indian
Companies and involving local universities and research institutions.
• Project implementation will be through a PPP model, with the local Government and
the related Municipalities as the “Public” component and the consortium of private
investors, developers, and design/build companies will comprise the “Private”
component.
SENTINEL & LANDSMITHS 26
26. SENTINEL Page 27
SENTINEL REQUIREMENTS
• State/Federal level approval and recommendation
• Long-Term (30 years) contract for MSW (approximately 2,400 TPD
having 18-25% of plastic content) and Waste Tires (150 TPD).
• An acceptable Power Purchase Agreement (“PPA”), for delivery of
electricity on a continuous basis, as produced at this facility, to the
grid, with the grid receiving all net electricity produced at the facility,
• An acceptable starting rate of 10.25 to 11.00 INR/kWh (2018-19) for electricity
produced at the facility, (Assuming zero Tipping Fee)
• An escalable component of the rate agreed as 45% of the starting rate of
each year, with only that portion escalated at a CPI annually, set as a
minimum of 5%, or as accepted by SENTINEL in discussions with the
relevant authorities,
• Land provided, on the basis of 20-25 Acres at the Plant, free of charge,
by the Municipality, others, or State of Haryana to locate the facility
• Site to have access
• to acceptable roads to allow truck delivery of waste,
• to all required utilities, including water, natural gas (if available),
• electric grid to receive high voltage connection directly accessible
from the site,
• with capacity to receive up to approximately 80-100MW
instantaneous,
SENTINEL & LANDSMITHS 27
27. SENTINEL Page 28
ADDITIONAL REQUIREMENTS
SENTINEL & LANDSMITHS 28
• No restrictions on SENTINEL’s ability to bring required SENTINEL technical
staff to assist TPL in constructing its Process Equipment, as well as
assisting in managing the Project, with no tax implications to such labour,
• Ten (10) year income tax holiday,
• Accelerated Depreciation Benefit,
• Exemption from Service Tax,
• Exemption from Excise Duty,
• Exemption from Central Sales Tax,
• Exemption from any State Sales Tax,
• Electricity Duty Exemption and landed duty for equipment delivered to the
facility from Europe or North America,
• VAT exemption on manufacturing & receipt of Process Equipment and
devices required for processing waste or production of electricity,
• Stamp Duty exemption,
• Government assistance to gain all necessary approvals including
Building Permits, Environmental Permits, Site Plan Approval Permits,
and any other permits required to start and complete the Project on a
“FAST TRACK” and “SINGLE WINDOW” basis
Fed support of 20% to State towards
Capex (Feb 12 2016 news)?
28. SENTINEL Page 29
CONCLUSIONS
A specific technology based solution for the growing MSW
problem in the Municipalities of Gurgaon and Faridabad
The proposed PPP model could be applied to other projects
in the State
Expected project design and procurement programme kick-
off – mid 2nd Quarter 2016
Expected completion of commissioning no later than mid-4th
Quarter 2018
A FORMAL TECHNO-COMMERCIAL PROPOSAL WILL BE SUBMITTED (on or
around February 29, 2016) BY LANDSMTHS GROUP INCORPORATING
SENTINEL TECHNOLOGY AND SYSTEMS INTEGRATION