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[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],INTRODUCTION AND  OVERVIEW OF MANUFACTURING
Manufacturing is Important ,[object Object],[object Object],[object Object],[object Object],[object Object]
Technological Importance ,[object Object],[object Object],[object Object],[object Object],[object Object]
Economic Importance ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
What is Manufacturing?   ,[object Object],[object Object],[object Object]
Manufacturing - Technological  ,[object Object]
Manufacturing - Economic ,[object Object]
Manufacturing Industries   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Specific Industries in Each Category
Manufacturing Industries - continued   ,[object Object],[object Object],[object Object],[object Object]
Manufactured Products ,[object Object],[object Object],[object Object],[object Object],[object Object]
Production Quantity  Q ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Product Variety   P ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
P  vs  Q  in Factory Operations
More About Product Variety   ,[object Object],[object Object],[object Object]
Manufacturing Capability   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
1. Technological Processing Capability   ,[object Object],[object Object],[object Object],[object Object],[object Object]
2. Physical Product Limitations   ,[object Object],[object Object],[object Object],[object Object],[object Object]
3. Production Capacity   ,[object Object],[object Object],[object Object],[object Object]
Materials in Manufacturing  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
In Addition: Composites ,[object Object],[object Object]
1. Metals   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Charging a basic oxygen furnace in steelmaking: molten pig iron is poured into the BOF. Temperatures are around 1650 C (3000F).
2. Ceramics ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3. Polymers   ,[object Object],[object Object],[object Object],[object Object]
4. Composites   ,[object Object],[object Object],[object Object],[object Object]
Manufacturing Processes   ,[object Object],[object Object],[object Object],[object Object]
 
Processing Operations   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Shaping Processes  – Four Categories ,[object Object],[object Object],[object Object],[object Object]
Solidification Processes ,[object Object],[object Object]
Particulate Processing ,[object Object]
Deformation Processes ,[object Object],[object Object]
Material Removal Processes ,[object Object],[object Object]
Metal chips fly in a high speed turning operation performed on a computer numerical control turning center (photo courtesy of Cincinnati Milacron).
Waste in Shaping Processes   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Property‑Enhancing Processes   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A batch of silicon wafers enters a furnace heated to 1000 °C (1800°F) during fabrication of integrated circuits under clean room conditions (photo courtesy of Intel Corporation).
Surface Processing Operations   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Photomicrograph of the cross section of multiple coatings of titanium nitride and aluminum oxide on a cemented carbide substrate (photo courtesy of Kennametal Inc.).
Assembly Operations   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Two welders perform arc welding on a large steel pipe section (photo courtesy of Lincoln Electric Company).
Automated dispensing of adhesive onto component parts prior to assembly (photo courtesy of EFD, Inc.).
Production Machines and Tooling ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
A robotic arm performs unloading and loading operation in a turning center using a dual gripper (photo courtesy of Cincinnati Milacron).
Production Systems   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Production Facilities   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Machine cell consisting of two horizontal machining centers supplied by an in-line pallet shuttle.
Facilities vs Product Quantities   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Low Production   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Fixed-Position Plant Layout
Medium Production ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Process Plant Layout
Cellular Plant Layout
High Production   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Quantity Production  ,[object Object],[object Object],[object Object],[object Object]
Flow Line Production ,[object Object],[object Object],[object Object],[object Object],[object Object]
Product Plant Layout
Assembly workers on an engine assembly line (photo courtesy of Ford Motor Company).
Manufacturing Support Systems   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Trends in Manufacturing ,[object Object],[object Object],[object Object],[object Object]
Lean Production and Six Sigma ,[object Object],[object Object],[object Object],[object Object],[object Object]
Globalization ,[object Object],[object Object],[object Object]
Outsourcing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Environmentally Conscious Manufacturing ,[object Object],[object Object],[object Object],[object Object],[object Object]
Microfabrication and Nanotechnology ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Overview of Major Topics

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Ch01

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  • 9. Specific Industries in Each Category
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  • 14. P vs Q in Factory Operations
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  • 23. Charging a basic oxygen furnace in steelmaking: molten pig iron is poured into the BOF. Temperatures are around 1650 C (3000F).
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  • 35. Metal chips fly in a high speed turning operation performed on a computer numerical control turning center (photo courtesy of Cincinnati Milacron).
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  • 38. A batch of silicon wafers enters a furnace heated to 1000 °C (1800°F) during fabrication of integrated circuits under clean room conditions (photo courtesy of Intel Corporation).
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  • 40. Photomicrograph of the cross section of multiple coatings of titanium nitride and aluminum oxide on a cemented carbide substrate (photo courtesy of Kennametal Inc.).
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  • 42. Two welders perform arc welding on a large steel pipe section (photo courtesy of Lincoln Electric Company).
  • 43. Automated dispensing of adhesive onto component parts prior to assembly (photo courtesy of EFD, Inc.).
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  • 45. A robotic arm performs unloading and loading operation in a turning center using a dual gripper (photo courtesy of Cincinnati Milacron).
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  • 48. Machine cell consisting of two horizontal machining centers supplied by an in-line pallet shuttle.
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  • 59. Assembly workers on an engine assembly line (photo courtesy of Ford Motor Company).
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