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Product Work Log

Name_Kyle Doughty________________________________________ Date _April 19, 2012_______

Product _My product is a wooden footbridge across a 16’ creek.____________________________



Monday, February 20,    Activity: Went to JP Hayne’s Lumber         Comment/Suggestions:
2012                    on Ballground Hwy. to purchase two          Set aside extra time for even
4:00-5:30 p.m.          6’’ X 6’’ X 16’ beams and twelve 2” X 4”    menial tasks, because every
                        X 12’ beams.                                little detail takes more time
                                                                    to accomplish than one
                        Commentary: My dad and I took the           would expect.
                        trailer with us when we drove up to
                        Hayne’s, but the 16’ beams were still a
                        little longer than the trailer. We had to
                        tie them down and drive slow, because
                        there was no alternative. The plan is to
                        go to the store tomorrow, purchase
                        screws and then begin building. Once
                        the basic structure is up, we will buy
                        more lumber for railing.
___________________     __________________________________          __________________________
_                       _                                           Comment/Suggestions:
Tuesday, February 21,   Activity: Went to the Lowe’s in Canton      Do not underestimate the
2012                    Marketplace to purchase two 8” X 8” X       effort required to move 6x6
11:00 a.m.-1:30 p.m.    16” lightweight concrete blocks, one        beams. Follow the advice
and 2:00-6:00 p.m.      box of 3.5” star-head screws, a set of      from Monday even more
                        star bits for the power drills and one      strictly, because there will be
                        three-ounce container of electric motor     plenty of decking to screw in
                        oil for the circular saw. Back at home, I   tomorrow. In the future,
                        cut all of the 2x4s, moved the materials    either choose to only use one
                        to the site, dug holes for the              beam, or just make a rope
                        foundations and set the beams.              bridge.

                        Commentary: After that, I marked and
                        cut all of the 2x4s into three-foot
                        lengths. My dad and I drove as close as
                        we could to the site, and we walked
                        the materials in the rest of the way.
                        Holes were dug for the concrete blocks,
which serve as level surfaces for the
                       6x6 beams, and then we positioned the
                       beams so that they spanned the creek.
                       We ended the day by screwing in
                       decking on either end, and all the rest
                       will be screwed in tomorrow.
                       Tomorrow may allow us to put the
                       safety railing in as well.                   __________________________
___________________ __________________________________              Comment/Suggestions:
_                      _                                            The measurements for
Wednesday, February Activity: Started the day by lining up          lumber are based on when it
22, 2012               all the decking with the cross beams         is wet and fresh, not when it
11:00 a.m.-2:00 p.m.   and then screwing the individual             is dry. That is the reason for
and 4:00 p.m-6:30 p.m. boards into place. The latter half of the    a shortage of decking, so in
                       day was spent buying more lumber for         the future account for the
                       railing and concrete to secure both          actual measurements of
                       ends of the bridge.                          everything being used.

                        Commentary: All of the decking had to
                        be perfectly in line, so my dad and I
                        lined them up and snapped a chalk line
                        across the boards so that they would
                        stay on track. That same line was also
                        used for the placement of screws on
                        one side. Space was allowed in
                        between the boards, since moisture
                        and heat will change the volume of the
                        boards over time. When we ran out of
                        2x4s, we took the time to resupply and
                        also gather our materials for the next
                        day. Ideally, decking should be
                        finished tomorrow. The safety rail and      __________________________
                        support columns will also be set.           Comment/Suggestions:
___________________     __________________________________          Wake up earlier and
_                       _                                           persevere. After the concrete
Thursday, February      Activity: Cut 2x4s into decking and         is poured, the remaining
23, 2012                4x4s into supports for the railing. My      work will consist mostly of
12:00-1:30 p.m. and     dad and I also cut a 6x6 in half in order   drilling and screwing parts
2:30-6:30 p.m.          to create support columns for the           together.
                        bridge, and we bevel-cut two 2x4s and
                        two 2x6s that will serve as the handrail.
The creek had to be rerouted, so I dug
                       a channel around the site for the
                       columns, and then I created multiple
                       dams upstream to hold back water.
                       Even further upstream, I dammed the
                       creek and routed it to flow into another
                       creek that is away from the bridge.

                       Commentary: Today was mainly a
                       tedious day. All of the remaining
                       lumber was cut to size, and then holes
                       were dug for the columns. Various
                       earthworks were also created for
                       rerouting the creek. The ground
                       proved more resilient than expected, so    __________________________
                       the concrete will have to be poured at a   Comment/Suggestions:
                       later time.                                Pay attention to the weather.
___________________    __________________________________         The wind and mud
_                      _                                          prevented any meaningful
Sunday, February 26,   Activity: Finished putting in the last     work on Friday and
2012                   few pieces of decking. My dad and I        Saturday, and the concrete
1:00-6:00 p.m.         cut the edges of the decking such that     foundations will depend on
                       there is one smooth, continuous            good weather in the future.
                       overhang on both sides of the bridge.
                       We also drove in most of the supports
                       for the rail, and we made sure that the
                       columns will fit in their foundation
                       holes.

                       Commentary: Trimming the decking
                       was simple, but the rail supports were
                       a bit of a hassle. All of them had to be
                       held completely level while two seven-
                       inch lag screws were used to secure        __________________________
                       each one against the beam. Still,          Comment/Suggestions:
                       progress was made, and more will be        Think about using
                       made if the weather cooperates.            suspension that is above the
___________________    __________________________________         bridge on future projects.
_                      _
Monday, February 27,   Activity: Placed support columns in
2012                   their holes and secured them to the
4:00-6:00 p.m.          bridge.                                      Comment/Suggestions:
                                                                     The rocks proved to be quite
                        Commentary: There was not enough             useful, but concrete will still
                        time to pour the concrete, and it will       be used. One can never be
                        have to wait for better weather.             too safe.
Tuesday, February 28,   Activity: Placed gravel rocks around
2012                    the posts to provide some stability
4:00-4:30 p.m.          before the concrete is poured.

                        Commentary: The creek has several
                        large deposits of rocks nearby, so I         __________________________
                        simply gathered them up and piled            Comment/Suggestions:
                        them around each of the columns.             Concrete is only an extra
                        More work would have been done, but          precaution. This bridge has
                        it began to rain.                            been tested by wind, rain, a
___________________     __________________________________           creek beneath it, and the
_                       _                                            general wear-and-tear of
Wednesday, April 4,     Activity: Placed the last support for the    nature.
2012                    railing in its slot, and then attached the
1:00-3:00               actual railing. We also added several
                        more cross-beams beneath for extra
                        support.

                        Commentary: The boards did not warp
                        too much, and the bridge seems
                        complete. The concrete footers are the
                        only tasks left to do, but the bridge is
                        already stable and completely
                        functional.

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Product Work Log

  • 1. Product Work Log Name_Kyle Doughty________________________________________ Date _April 19, 2012_______ Product _My product is a wooden footbridge across a 16’ creek.____________________________ Monday, February 20, Activity: Went to JP Hayne’s Lumber Comment/Suggestions: 2012 on Ballground Hwy. to purchase two Set aside extra time for even 4:00-5:30 p.m. 6’’ X 6’’ X 16’ beams and twelve 2” X 4” menial tasks, because every X 12’ beams. little detail takes more time to accomplish than one Commentary: My dad and I took the would expect. trailer with us when we drove up to Hayne’s, but the 16’ beams were still a little longer than the trailer. We had to tie them down and drive slow, because there was no alternative. The plan is to go to the store tomorrow, purchase screws and then begin building. Once the basic structure is up, we will buy more lumber for railing. ___________________ __________________________________ __________________________ _ _ Comment/Suggestions: Tuesday, February 21, Activity: Went to the Lowe’s in Canton Do not underestimate the 2012 Marketplace to purchase two 8” X 8” X effort required to move 6x6 11:00 a.m.-1:30 p.m. 16” lightweight concrete blocks, one beams. Follow the advice and 2:00-6:00 p.m. box of 3.5” star-head screws, a set of from Monday even more star bits for the power drills and one strictly, because there will be three-ounce container of electric motor plenty of decking to screw in oil for the circular saw. Back at home, I tomorrow. In the future, cut all of the 2x4s, moved the materials either choose to only use one to the site, dug holes for the beam, or just make a rope foundations and set the beams. bridge. Commentary: After that, I marked and cut all of the 2x4s into three-foot lengths. My dad and I drove as close as we could to the site, and we walked the materials in the rest of the way. Holes were dug for the concrete blocks,
  • 2. which serve as level surfaces for the 6x6 beams, and then we positioned the beams so that they spanned the creek. We ended the day by screwing in decking on either end, and all the rest will be screwed in tomorrow. Tomorrow may allow us to put the safety railing in as well. __________________________ ___________________ __________________________________ Comment/Suggestions: _ _ The measurements for Wednesday, February Activity: Started the day by lining up lumber are based on when it 22, 2012 all the decking with the cross beams is wet and fresh, not when it 11:00 a.m.-2:00 p.m. and then screwing the individual is dry. That is the reason for and 4:00 p.m-6:30 p.m. boards into place. The latter half of the a shortage of decking, so in day was spent buying more lumber for the future account for the railing and concrete to secure both actual measurements of ends of the bridge. everything being used. Commentary: All of the decking had to be perfectly in line, so my dad and I lined them up and snapped a chalk line across the boards so that they would stay on track. That same line was also used for the placement of screws on one side. Space was allowed in between the boards, since moisture and heat will change the volume of the boards over time. When we ran out of 2x4s, we took the time to resupply and also gather our materials for the next day. Ideally, decking should be finished tomorrow. The safety rail and __________________________ support columns will also be set. Comment/Suggestions: ___________________ __________________________________ Wake up earlier and _ _ persevere. After the concrete Thursday, February Activity: Cut 2x4s into decking and is poured, the remaining 23, 2012 4x4s into supports for the railing. My work will consist mostly of 12:00-1:30 p.m. and dad and I also cut a 6x6 in half in order drilling and screwing parts 2:30-6:30 p.m. to create support columns for the together. bridge, and we bevel-cut two 2x4s and two 2x6s that will serve as the handrail.
  • 3. The creek had to be rerouted, so I dug a channel around the site for the columns, and then I created multiple dams upstream to hold back water. Even further upstream, I dammed the creek and routed it to flow into another creek that is away from the bridge. Commentary: Today was mainly a tedious day. All of the remaining lumber was cut to size, and then holes were dug for the columns. Various earthworks were also created for rerouting the creek. The ground proved more resilient than expected, so __________________________ the concrete will have to be poured at a Comment/Suggestions: later time. Pay attention to the weather. ___________________ __________________________________ The wind and mud _ _ prevented any meaningful Sunday, February 26, Activity: Finished putting in the last work on Friday and 2012 few pieces of decking. My dad and I Saturday, and the concrete 1:00-6:00 p.m. cut the edges of the decking such that foundations will depend on there is one smooth, continuous good weather in the future. overhang on both sides of the bridge. We also drove in most of the supports for the rail, and we made sure that the columns will fit in their foundation holes. Commentary: Trimming the decking was simple, but the rail supports were a bit of a hassle. All of them had to be held completely level while two seven- inch lag screws were used to secure __________________________ each one against the beam. Still, Comment/Suggestions: progress was made, and more will be Think about using made if the weather cooperates. suspension that is above the ___________________ __________________________________ bridge on future projects. _ _ Monday, February 27, Activity: Placed support columns in 2012 their holes and secured them to the
  • 4. 4:00-6:00 p.m. bridge. Comment/Suggestions: The rocks proved to be quite Commentary: There was not enough useful, but concrete will still time to pour the concrete, and it will be used. One can never be have to wait for better weather. too safe. Tuesday, February 28, Activity: Placed gravel rocks around 2012 the posts to provide some stability 4:00-4:30 p.m. before the concrete is poured. Commentary: The creek has several large deposits of rocks nearby, so I __________________________ simply gathered them up and piled Comment/Suggestions: them around each of the columns. Concrete is only an extra More work would have been done, but precaution. This bridge has it began to rain. been tested by wind, rain, a ___________________ __________________________________ creek beneath it, and the _ _ general wear-and-tear of Wednesday, April 4, Activity: Placed the last support for the nature. 2012 railing in its slot, and then attached the 1:00-3:00 actual railing. We also added several more cross-beams beneath for extra support. Commentary: The boards did not warp too much, and the bridge seems complete. The concrete footers are the only tasks left to do, but the bridge is already stable and completely functional.