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Productivity Challenge
  Productivity is the ratio of outputs (goods and
services) divided by the inputs (resources such as
                 labor and capital)

    The objective is to improve productivity!


                 Important Note!
      Production is a measure of output only
         and not a measure of efficiency
The Economic System
 Inputs                Processes                    Outputs


   Labor,         The U.S. economic system          Goods and
  capital,     transforms inputs to outputs at       services
management    about an annual 2.5% increase in
                  productivity per year. The
              productivity increase is the result
              of a mix of capital (38% of 2.5%),
                   labor (10% of 2.5%), and
                 management (52% of 2.5%).




                     Feedback loop

                                                     Figure 1.7
Improving Productivity at
            Starbucks
A team of 10 analysts
continually look for ways to
shave time. Some
improvements:
Stop requiring signatures      Saved 8 seconds
on credit card purchases       per transaction
under $25
Change the size of the ice     Saved 14 seconds
scoop                          per drink
New espresso machines          Saved 12 seconds
                               per shot
Improving Productivity at
             Starbucks
A team of 10 analysts
continually look for ways to
shave time. Some
improvements:
                 Operations improvements have helped Starbucks
                 increase yearly revenue per outlet by $200,000 to
Stop requiring   signaturesyears. Saved 8 seconds
                 $940,000 in six
on credit card purchases improved by 27%, or about 4.5% per
                Productivity has per transaction
under $25       year.

Change the size of the ice              Saved 14 seconds
scoop                                   per drink
New espresso machines                   Saved 12 seconds
                                        per shot
Productivity
                       Units produced
    Productivity =
                         Input used

 Measure of process improvement
 Represents output relative to input
 Only through productivity increases can
  our standard of living improve
Productivity Calculations

 Labor Productivity
                          Units produced
   Productivity =
                         Labor-hours used

                      1,000
                    =      = 4 units/labor-hour
                       250

One resource input  single-factor productivity
Multi-Factor Productivity
                                Output
Productivity =
                     Labor + Material + Energy +
                       Capital + Miscellaneous
   Also known as total factor productivity
   Output and inputs are often expressed in
    dollars

Multiple resource inputs  multi-factor productivity
Measurement Problems

 Quality may change while the quantity
  of inputs and outputs remains
  constant
 External elements may cause an
  increase or decrease in productivity
 Precise units of measure may be
  lacking
Productivity Variables
 Labor - contributes
  about 10% of the annual
  increase
 Capital - contributes
  about 38% of the annual
  increase
 Management -
  contributes about 52%
  of the annual increase
Key Variables for Improved Labor
          Productivity

 Basic education appropriate for the labor
  force
 Diet of the labor force
 Social overhead that makes labor
  available
 Maintaining and enhancing skills in the
  midst of rapidly changing technology and
  knowledge
Service Productivity

 Typically labor intensive
 Frequently focused on unique individual
  attributes or desires
 Often an intellectual task performed by
  professionals
 Often difficult to mechanize
 Often difficult to evaluate for quality
Productivity at Taco Bell
Improvements:
     Revised the menu
     Designed meals for easy preparation
     Shifted some preparation to suppliers
     Efficient layout and automation
     Training and employee empowerment
Productivity at Taco Bell
Improvements:
    Results: the menu
      Revised
     Designed meals for easy preparation
         Preparation time cut to 8 seconds
     Shifted some preparation to suppliers
         Management span of control increased
     Efficient layout and automation
            from 5 to 30
     Training and employee empowerment
         In-store labor cut by 15 hours/day
         Stores handle twice the volume with
            half the labor
         Fast-food low-cost leader
Ethics and Social Responsibility

Challenges facing
operations managers:

    Developing and producing safe, quality
     products
    Maintaining a clean environment
    Providing a safe workplace
    Honoring community commitments

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Productiivity vs production

  • 1. Productivity Challenge Productivity is the ratio of outputs (goods and services) divided by the inputs (resources such as labor and capital) The objective is to improve productivity! Important Note! Production is a measure of output only and not a measure of efficiency
  • 2. The Economic System Inputs Processes Outputs Labor, The U.S. economic system Goods and capital, transforms inputs to outputs at services management about an annual 2.5% increase in productivity per year. The productivity increase is the result of a mix of capital (38% of 2.5%), labor (10% of 2.5%), and management (52% of 2.5%). Feedback loop Figure 1.7
  • 3. Improving Productivity at Starbucks A team of 10 analysts continually look for ways to shave time. Some improvements: Stop requiring signatures Saved 8 seconds on credit card purchases per transaction under $25 Change the size of the ice Saved 14 seconds scoop per drink New espresso machines Saved 12 seconds per shot
  • 4. Improving Productivity at Starbucks A team of 10 analysts continually look for ways to shave time. Some improvements: Operations improvements have helped Starbucks increase yearly revenue per outlet by $200,000 to Stop requiring signaturesyears. Saved 8 seconds $940,000 in six on credit card purchases improved by 27%, or about 4.5% per Productivity has per transaction under $25 year. Change the size of the ice Saved 14 seconds scoop per drink New espresso machines Saved 12 seconds per shot
  • 5. Productivity Units produced Productivity = Input used  Measure of process improvement  Represents output relative to input  Only through productivity increases can our standard of living improve
  • 6. Productivity Calculations Labor Productivity Units produced Productivity = Labor-hours used 1,000 = = 4 units/labor-hour 250 One resource input  single-factor productivity
  • 7. Multi-Factor Productivity Output Productivity = Labor + Material + Energy + Capital + Miscellaneous  Also known as total factor productivity  Output and inputs are often expressed in dollars Multiple resource inputs  multi-factor productivity
  • 8. Measurement Problems  Quality may change while the quantity of inputs and outputs remains constant  External elements may cause an increase or decrease in productivity  Precise units of measure may be lacking
  • 9. Productivity Variables  Labor - contributes about 10% of the annual increase  Capital - contributes about 38% of the annual increase  Management - contributes about 52% of the annual increase
  • 10. Key Variables for Improved Labor Productivity  Basic education appropriate for the labor force  Diet of the labor force  Social overhead that makes labor available  Maintaining and enhancing skills in the midst of rapidly changing technology and knowledge
  • 11. Service Productivity  Typically labor intensive  Frequently focused on unique individual attributes or desires  Often an intellectual task performed by professionals  Often difficult to mechanize  Often difficult to evaluate for quality
  • 12. Productivity at Taco Bell Improvements:  Revised the menu  Designed meals for easy preparation  Shifted some preparation to suppliers  Efficient layout and automation  Training and employee empowerment
  • 13. Productivity at Taco Bell Improvements: Results: the menu Revised  Designed meals for easy preparation  Preparation time cut to 8 seconds  Shifted some preparation to suppliers  Management span of control increased  Efficient layout and automation from 5 to 30  Training and employee empowerment  In-store labor cut by 15 hours/day  Stores handle twice the volume with half the labor  Fast-food low-cost leader
  • 14. Ethics and Social Responsibility Challenges facing operations managers:  Developing and producing safe, quality products  Maintaining a clean environment  Providing a safe workplace  Honoring community commitments