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MOVING TO ENVIRONMENTALLY FRIENDLY WOOD
             PRESERVATIVES AND COATINGS


LAURA REYES, Wood Engineering Department, Engineering Faculty, Universidad del BĂŹo-BĂŹo
FABIOLA ANDANA, Civil Engineering Department, Universidad de ConcepciĂłn
GRECIA AVILES, NATALIA JARA, TAMARA GONZALEZ, Building Engineering School,
                                              Universidad del BĂŹo-BĂŹo




           Forest Product Society 65th International Convention
                           Portland, Oregon, june 21st
OUTLINE

-BACKGROUND
-PURPOSE
-MATERIALS &METHOD
-RESULTS & DISCUSSION
-CONCLUSIONS
BACKGROUND
                     CCA




ENVIRONMENTAL
                                 BORON SILICATE
    IMPACT


                 Pinus Radiata
                    D. DON
                    WOOD

IMPREGNATION
     &
                                 COPPERAZOLES
 SUPERFICIAL
 PROTECTION


                WATER SOLVENT
                   COATING
MATERIALS & METHOD
                                      WOOD
                                     SAMPLES



Impregnation      Retention          Penetration      Corrosion         Lixiviation


                         Surface
                                                   Accelerated
                        protection
                                                   weathering
                          Coating
                         selection                           Checking

  Varnish-Stain-Dye
                                                                 Chalking
                         Coating
                        application
                                                                 Adhesion

                                                               Water
                                                             absorption
MATERIALS & METHOD

 Pilot scale impregnation plant




                                   X ray fluorescence ASOMA
                                            equipment
MATERIALS & METHOD

             Coating selection and characterization

- Varnish
- Stain
- Tint




                       -Density
                       -Viscosity
                       -Solid content
MATERIALS & METHOD


 Wood samples




      Preserved wood selection   Coating application
MATERIALS & METHOD
 Accelerated weathering



                            < Ultraviolet chamber




        Rain simulation >
RESULTS

Wood Impregnation Retention


                  Retention
 Preservatives                Retention
                  NCh 819

     CCA             4,0         4,1


                                 1,8
     CA-B            1,7


                    11,2        11,3
      BS
RESULTS
 Preservatives Penetration




     CCA                           BS
( Cromazurol)                  (curcumin)



                                  CA-B
                              (Cromazurol)
RESULTS
Corrosion

Preservative                      Weight difference
                  Nail type
  solution                            (% w/w)
                Galvanized iron         1,20
   CCA               Steel              0,05
                    Cooper                0
                Galvanized iron         1,41
   CA-B              Steel              0,07
                    Cooper                0
                Galvanized iron          na
    BS               Steel               na
                    Cooper               na
RESULTS
 Lixiviation


                   Lixiviate Preservative concentration
                                  % (w/w)



     Fixing time
                      CCA           BS         CA-B
        (hour)


         24          0,00337      0,00897     0,00764

                                              0,00423
         48          0,00149      0,00538
RESULTS

 Pot coating characteristics

                               Properties

                 Density   Viscosidty       Solid content
       Coating
                  (g/ml)       (s)              (%p/p)


 Varnisn          0,88        190               72,9


 Stain            1,02        30                21,6


 Dye              0,99        116               11,3
RESULTS
Coating performance
 Adhesion
                           100%
                           90%
  Porcentaje de Probetas



                           80%
                           70%
                           60%
                           50%
                           40%
                           30%
                           20%
                           10%
                            0%
                                  0          1          2              3          4            5
                                                                                      Grados de Adherencia
                                  CONTROL - BARNIZ   CONTROL - STAIN       CONTROL - TINTE
                                  BS - BARNIZ        BS - STAIN            BS - TINTE
                                  CA-B - BARNIZ      CA-B - STAIN          CA-B - TINTE
                                  CCA - BARNIZ       CCA - STAIN           CCA - TINTE
RESULTS
         Coating performance

 Checking




     varnish                   stain   dye
RESULTS
TREATMENT COSTS
              Preservative Costs
                                   Retention (kg /m3 )        Total cost
   Preservative
                                       NCh 819                 ($U/m3)
   Boronsilicate (BS)                    50 kg.                   2,14

   Copperazole (CA-B)                   17,67 kg.                 2,27

    CCA                                  6,67 kg.                   1


     Coating application costs
                                        Yield               Total cost
  Revestimiento
                                    (m2/g/applic.)       ($U/m2/ applic.))
  varnish                               0,015                   1

  stain                                 0,008                  1,98

  dye                                   0,010                  2,62
RESULTS
           Treatment costs

   BASE
   -Volume; 1 m3 (320 boardS (œ” x 4” x 2,4 m.)
   ‱Total surface: 180 m2




                              Coating Cost ($U /m2/application)

               Protection   VARNISH          STAIN          DYE
                Product
                  BS          1,43           1,28           1,22
Preservative
                 CA-B         1,49            1,3           1,24
Cost (U$/m3)
                 CCA           1               1             1
CONCLUSIONS
-    Boron silicates and copperazole lixiviates
    concentration are higher than CCA, but has less
    environmental    impact    according   to   thie
    composition

- Stain showed the best performance compared to
        varnish and dye over copperazole or BS
   treated wood.
CONCLUSIONS

- Preservation treatment costs are higher for
  Copperazole followed by Boronsilicates and
  cheaper for CCA.

- Stain application costs less than traditional
  varnish, with lower environmental impact.


- Combined treatment costs are similar for both
  Cooperazole and BS treated wood coated with
  stain.
THANK YOUÂĄÂĄÂĄ




ANY QUESTIONS?
ACKNOWLEDGEMENTS

CHEMICAL SUPPLY
ARCHQUIMETAL S.A.
PRESERVA S.A.

UNIVERSIDAD DEL BÌO-BÌO

‱ACADEMIC VICE-RECTOR
‱RESEARCH DEVELOPMENTE AND INNOVATION DIRECTOR
‱ENGINEERING FACULTY DEAN
‱WOOD ENGINEERING DEPARTMENT HEAD & TECHNICAL STAFF

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Session 28 ic2011 reyes

  • 1. MOVING TO ENVIRONMENTALLY FRIENDLY WOOD PRESERVATIVES AND COATINGS LAURA REYES, Wood Engineering Department, Engineering Faculty, Universidad del BĂŹo-BĂŹo FABIOLA ANDANA, Civil Engineering Department, Universidad de ConcepciĂłn GRECIA AVILES, NATALIA JARA, TAMARA GONZALEZ, Building Engineering School, Universidad del BĂŹo-BĂŹo Forest Product Society 65th International Convention Portland, Oregon, june 21st
  • 3. BACKGROUND CCA ENVIRONMENTAL BORON SILICATE IMPACT Pinus Radiata D. DON WOOD IMPREGNATION & COPPERAZOLES SUPERFICIAL PROTECTION WATER SOLVENT COATING
  • 4. MATERIALS & METHOD WOOD SAMPLES Impregnation Retention Penetration Corrosion Lixiviation Surface Accelerated protection weathering Coating selection Checking Varnish-Stain-Dye Chalking Coating application Adhesion Water absorption
  • 5. MATERIALS & METHOD  Pilot scale impregnation plant X ray fluorescence ASOMA equipment
  • 6. MATERIALS & METHOD  Coating selection and characterization - Varnish - Stain - Tint -Density -Viscosity -Solid content
  • 7. MATERIALS & METHOD  Wood samples Preserved wood selection Coating application
  • 8. MATERIALS & METHOD  Accelerated weathering < Ultraviolet chamber Rain simulation >
  • 9. RESULTS Wood Impregnation Retention Retention Preservatives Retention NCh 819 CCA 4,0 4,1 1,8 CA-B 1,7 11,2 11,3 BS
  • 10. RESULTS  Preservatives Penetration CCA BS ( Cromazurol) (curcumin) CA-B (Cromazurol)
  • 11. RESULTS Corrosion Preservative Weight difference Nail type solution (% w/w) Galvanized iron 1,20 CCA Steel 0,05 Cooper 0 Galvanized iron 1,41 CA-B Steel 0,07 Cooper 0 Galvanized iron na BS Steel na Cooper na
  • 12. RESULTS  Lixiviation Lixiviate Preservative concentration % (w/w) Fixing time CCA BS CA-B (hour) 24 0,00337 0,00897 0,00764 0,00423 48 0,00149 0,00538
  • 13. RESULTS  Pot coating characteristics Properties Density Viscosidty Solid content Coating (g/ml) (s) (%p/p) Varnisn 0,88 190 72,9 Stain 1,02 30 21,6 Dye 0,99 116 11,3
  • 14. RESULTS Coating performance Adhesion 100% 90% Porcentaje de Probetas 80% 70% 60% 50% 40% 30% 20% 10% 0% 0 1 2 3 4 5 Grados de Adherencia CONTROL - BARNIZ CONTROL - STAIN CONTROL - TINTE BS - BARNIZ BS - STAIN BS - TINTE CA-B - BARNIZ CA-B - STAIN CA-B - TINTE CCA - BARNIZ CCA - STAIN CCA - TINTE
  • 15. RESULTS Coating performance  Checking varnish stain dye
  • 16. RESULTS TREATMENT COSTS Preservative Costs Retention (kg /m3 ) Total cost Preservative NCh 819 ($U/m3) Boronsilicate (BS) 50 kg. 2,14 Copperazole (CA-B) 17,67 kg. 2,27 CCA 6,67 kg. 1 Coating application costs Yield Total cost Revestimiento (m2/g/applic.) ($U/m2/ applic.)) varnish 0,015 1 stain 0,008 1,98 dye 0,010 2,62
  • 17. RESULTS Treatment costs BASE -Volume; 1 m3 (320 boardS (œ” x 4” x 2,4 m.) ‱Total surface: 180 m2 Coating Cost ($U /m2/application) Protection VARNISH STAIN DYE Product BS 1,43 1,28 1,22 Preservative CA-B 1,49 1,3 1,24 Cost (U$/m3) CCA 1 1 1
  • 18. CONCLUSIONS - Boron silicates and copperazole lixiviates concentration are higher than CCA, but has less environmental impact according to thie composition - Stain showed the best performance compared to varnish and dye over copperazole or BS treated wood.
  • 19. CONCLUSIONS - Preservation treatment costs are higher for Copperazole followed by Boronsilicates and cheaper for CCA. - Stain application costs less than traditional varnish, with lower environmental impact. - Combined treatment costs are similar for both Cooperazole and BS treated wood coated with stain.
  • 21. ACKNOWLEDGEMENTS CHEMICAL SUPPLY ARCHQUIMETAL S.A. PRESERVA S.A. UNIVERSIDAD DEL BÌO-BÌO ‱ACADEMIC VICE-RECTOR ‱RESEARCH DEVELOPMENTE AND INNOVATION DIRECTOR ‱ENGINEERING FACULTY DEAN ‱WOOD ENGINEERING DEPARTMENT HEAD & TECHNICAL STAFF