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Preparation of qualitative & quantitative department  with equipments  for Presented by Patel  Jignesh. P. Guided by Mrs  Anita  Patel Department of pharmaceutics Nootan pharmacy college, visnagar layout SOLID DOSAGE FORM
List of content...... ,[object Object],[object Object],[object Object],[object Object]
BUILDING & FACILITIES ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Layout : ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
TYPES OF LAYOUT ,[object Object],[object Object],[object Object],[object Object]
CROSS OVER TRAFFIC Area : 60+20 sq.meter Deduster 30+10 sq.meter 30 Pascal 10 Pascal 20 Pascal 15 Pascal 15 Pascal Temp. 25+/-5 Humidity : 55+/-10%RH
Circular flow Area : 60+20 sq.meter Temp. 25+/-5 Humidity : 55+/-10%RH 30+10 sq.meter
Parallel flow
For Uncoated Tablet For Coating Section For   Basic   Installation Sq.mtrs . For   Ancillary   Area Sq.mtrs . 60 30 20 10 AREA   REQUIREMENT ENVIRONMENT   REQUIREMENT Temperature : 25 ± 5 C Humidity : 55 ± 10 %RH Pressure in Ware House Area: 10 Pascal Pressure in Weighing Area  : 20 Pascal Pressure in Tableting Area  : 15 Pascal Pressure in Central Corridor  : 30 Pascal
Granulation: ,[object Object],[object Object],[object Object],[object Object],[object Object]
WET GRANULATION: some equipment High Shear Granulator  Diosna Granulator Gral Mixer/Granulator Granulator with Drying Facility  Fluidized Bed Granulator Day Nauta Mixer Processor  Double cone/Twin Shell Processor Topo Granulator Special Granulator  Roto Granulator Marumerizer
[object Object],[object Object],Most commonly used granulator:
[object Object],[object Object],[object Object],[object Object],Rapid Mixer Granulator (RMG)
Rapid mixing granulator: (RMG )
Advantage   ,[object Object],[object Object],Disadvantage:
Designs of  FB granulators ,[object Object],[object Object],[object Object],Suction Fan Fabric Filter Bag Granulating solution Product Bed Spray Nozzle Air Filter Air Heater
Fluidized bed granulator: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Drying:
Fluidised  bed Dryer:
Tray dryer ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Milling: Multi mill
Blending
Tabletting :
Tablet machine is regulated  by.. ,[object Object],[object Object],[object Object]
Punch& Die Hopper Cam tracks
Auxillary equipment: ,[object Object],[object Object],[object Object]
FETTE PREFECTA 2000 COOLTEX ,[object Object],[object Object],[object Object],Recent addition in tablet press system:
Coating  :
TABLET COATING : ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Standard coating pan INLET AIR Exhaust Air
modification in standard coating pans : ,[object Object],[object Object],[object Object]
Perforated coating pan: ,[object Object],[object Object],[object Object],[object Object]
Innovation…. ,[object Object],[object Object],[object Object]
Evaluation of tablets:  ( I.P.Q.C Tests) ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Hardness test: Monsanto hardness  tester: Advantage :-  convenient low priced Drawback: -  Hardness obtained is lesser  by 1.5-1.7% compared to  later developed instrument. -Instrument use spring which has no  standard of compression
Pfizer hardness tester: -  Use mechanical principle of plier  (instrument for holding things  tightly) - Reading are recorded on a dial. Strong cobb tester: - Disadvantage: - Air pump get damaged. Need frequent services  -Calibration process is  difficult
Fribility test ,[object Object]
Loss in weight after de dusting should less than 0.5-1.0%  Limit : ,[object Object],[object Object],[object Object]
[object Object],[object Object],Disintegration tester:
WEIGHT  VARIATION  TEST: ,[object Object],Avg. weight of tablets (mg) Maximum % difference allowed 130 or less 10 130-324 7.5 > 324 5
Packaging
 
Leak test: ,[object Object],[object Object],[object Object]
LABELLING REQUIREMENTS FOR TABLETS: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Packaging label: Printed  packaging  material Includes formula, Dosage, storage condition, instruction, mfg lic. Number Not changed from batch to batch. Stereo part includes batch no, Mfg. date, Exp date, MRP Changed depends on batch & production date.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],REFERENCES :
THANKS

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Layout for solid

  • 1. Preparation of qualitative & quantitative department with equipments for Presented by Patel Jignesh. P. Guided by Mrs Anita Patel Department of pharmaceutics Nootan pharmacy college, visnagar layout SOLID DOSAGE FORM
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  • 6. CROSS OVER TRAFFIC Area : 60+20 sq.meter Deduster 30+10 sq.meter 30 Pascal 10 Pascal 20 Pascal 15 Pascal 15 Pascal Temp. 25+/-5 Humidity : 55+/-10%RH
  • 7. Circular flow Area : 60+20 sq.meter Temp. 25+/-5 Humidity : 55+/-10%RH 30+10 sq.meter
  • 9. For Uncoated Tablet For Coating Section For Basic Installation Sq.mtrs . For Ancillary Area Sq.mtrs . 60 30 20 10 AREA REQUIREMENT ENVIRONMENT REQUIREMENT Temperature : 25 ± 5 C Humidity : 55 ± 10 %RH Pressure in Ware House Area: 10 Pascal Pressure in Weighing Area : 20 Pascal Pressure in Tableting Area : 15 Pascal Pressure in Central Corridor : 30 Pascal
  • 10.
  • 11. WET GRANULATION: some equipment High Shear Granulator Diosna Granulator Gral Mixer/Granulator Granulator with Drying Facility Fluidized Bed Granulator Day Nauta Mixer Processor Double cone/Twin Shell Processor Topo Granulator Special Granulator Roto Granulator Marumerizer
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  • 19. Fluidised bed Dryer:
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  • 25. Punch& Die Hopper Cam tracks
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  • 30. Standard coating pan INLET AIR Exhaust Air
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  • 35. Hardness test: Monsanto hardness tester: Advantage :- convenient low priced Drawback: - Hardness obtained is lesser by 1.5-1.7% compared to later developed instrument. -Instrument use spring which has no standard of compression
  • 36. Pfizer hardness tester: - Use mechanical principle of plier (instrument for holding things tightly) - Reading are recorded on a dial. Strong cobb tester: - Disadvantage: - Air pump get damaged. Need frequent services -Calibration process is difficult
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  • 45. Packaging label: Printed packaging material Includes formula, Dosage, storage condition, instruction, mfg lic. Number Not changed from batch to batch. Stereo part includes batch no, Mfg. date, Exp date, MRP Changed depends on batch & production date.
  • 46.