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Eur. Phys. J. Appl. Phys. (2014) 67: 21301
DOI: 10.1051/epjap/2014140191
THE EUROPEAN
PHYSICAL JOURNAL
APPLIED PHYSICS
Regular Article
Depth profiling and morphological characterization of AlN
thin films deposited on Si substrates using a reactive
sputter magnetron
Carlos Macchi1
, Juan B¨urgi2
, Javier Garc´ıa Molleja2,a
, Sebastiano Mariazzi3
, Mattia Piccoli4
, Edoardo Bemporad4
,
Jorge Feugeas2
, Roberto Sennen Brusa5
, and Alberto Somoza6
1
IFIMAT, UNCentro and CONICET, Pinto 399, B7000GHG Tandil, Argentina
2
Instituto de F´ısica Rosario, CONICET-UNR, Bvrd. 27 de Febrero 210 Bis, S2000EZP Rosario, Argentina
3
Dipartimento di Fisica, Universit`a di Trento and INFN, Gruppo collegato di Trento, Via Sommarive 14, 38123 Povo,
Trento, Italy
4
Dipartimento di Ingegneria Meccanica ed Industriale (DIMI), Universit`a di Roma Tre, Via della Vasca Navale 79,
00146 Rome, Italy
5
Dipartimento di Fisica and CNISM, Universit`a di Trento, Via Sommarive 14, 38123 Povo, Trento, Italy
6
IFIMAT, UNCentro and CICPBA, Pinto 399, B7000GHG Tandil, Argentina
Received: 7 May 2014 / Received in final form: 12 June 2014 / Accepted: 13 June 2014
Published online: 1 August 2014 – c EDP Sciences 2014
Abstract. It is well-known that the characteristics of aluminum nitride thin films mainly depend on their
morphologies, the quality of the film-substrate interfaces and the open volume defects. A study of the depth
profiling and morphological characterization of AlN thin films deposited on two types of Si substrates is
presented. Thin films of thicknesses between 200 and 400 nm were deposited during two deposition times
using a reactive sputter magnetron. These films were characterized by means of X-ray diffraction and
imaging techniques (SEM and TEM). To analyze the composition of the films, energy dispersive X-ray
spectroscopy was applied. Positron annihilation spectroscopy, specifically Doppler broadening spectroscopy,
was used to gather information on the depth profiling of open volume defects inside the films and the AlN
films-Si substrate interfaces. The results are interpreted in terms of the structural changes induced in the
films as a consequence of changes in the deposition time (i.e., thicknesses) and of the orientation of the
substrates.
1 Introduction
Aluminum nitride (AlN), which belongs to type III-V fam-
ily of semiconductor compounds, can give zinc-blend (fcc)
or wurtzite (hcp) crystalline structures, being wurtzite
the only thermodynamically stable structure. Wurtzitic
AlN (theoretical density equal to 3.26 g/cm3
) has a wide
electronic band-gap, possesses good piezoelectric response,
high electrical resistivity, high breakdown voltage, high
acoustic propagation rate with low transmission losses,
high thermal conductivity, high chemical stability, high
resistance to corrosion and high hardness [1].
As a thin film, AlN is an excellent piezoelectric ma-
terial [2] for surface acoustic wave (SAW) devices [3,4],
and can be used as bulk acoustic wave (BAW) filter [5].
Besides, these films can be used in microelectromech-
anics systems (MEMS) applications like micromotors,
micropumps or accelerometers [6,7], and as chemical and
a
e-mail: garciamolleja@ifir-conicet.gov.ar
biological sensors [8,9]. But as micrometric films, AlN is
also used as hard coating in tribological applications [10].
Nevertheless, the characteristics of AlN films strongly
depend on their morphologies. They can be developed
as nanometric monocrystalline films by epitaxial grow-
ing or nano- or micrometric polycrystalline films with dif-
ferent grain sizes using plasma enhanced chemical vapor
deposition (PECVD) or plasma enhanced physical vapor
deposition (PEPVD) techniques. Among PEPVD tech-
niques, reactive sputter magnetron (RSM) is the most ex-
tensively used and precisely it was used in the present
work. The films prepared by RSM may have different tex-
tures inducing different piezoelectric polarities [5].
RSM deposition has several important advantages in
producing thin films [11]. It is capable of producing films
of compounds with controllable stoichiometry and at high
deposition rates, even at industrial scale. By means of
RSM it is possible to obtain high purity films at deposition
temperatures below 300 ◦
C [12]. Composition, structure
and quality of the films depend on an important number of
21301-p1

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Depth profiling and morphological characterization of AlN thin films deposited on Si substrates using a reactive sputter magnetron

  • 1. Eur. Phys. J. Appl. Phys. (2014) 67: 21301 DOI: 10.1051/epjap/2014140191 THE EUROPEAN PHYSICAL JOURNAL APPLIED PHYSICS Regular Article Depth profiling and morphological characterization of AlN thin films deposited on Si substrates using a reactive sputter magnetron Carlos Macchi1 , Juan B¨urgi2 , Javier Garc´ıa Molleja2,a , Sebastiano Mariazzi3 , Mattia Piccoli4 , Edoardo Bemporad4 , Jorge Feugeas2 , Roberto Sennen Brusa5 , and Alberto Somoza6 1 IFIMAT, UNCentro and CONICET, Pinto 399, B7000GHG Tandil, Argentina 2 Instituto de F´ısica Rosario, CONICET-UNR, Bvrd. 27 de Febrero 210 Bis, S2000EZP Rosario, Argentina 3 Dipartimento di Fisica, Universit`a di Trento and INFN, Gruppo collegato di Trento, Via Sommarive 14, 38123 Povo, Trento, Italy 4 Dipartimento di Ingegneria Meccanica ed Industriale (DIMI), Universit`a di Roma Tre, Via della Vasca Navale 79, 00146 Rome, Italy 5 Dipartimento di Fisica and CNISM, Universit`a di Trento, Via Sommarive 14, 38123 Povo, Trento, Italy 6 IFIMAT, UNCentro and CICPBA, Pinto 399, B7000GHG Tandil, Argentina Received: 7 May 2014 / Received in final form: 12 June 2014 / Accepted: 13 June 2014 Published online: 1 August 2014 – c EDP Sciences 2014 Abstract. It is well-known that the characteristics of aluminum nitride thin films mainly depend on their morphologies, the quality of the film-substrate interfaces and the open volume defects. A study of the depth profiling and morphological characterization of AlN thin films deposited on two types of Si substrates is presented. Thin films of thicknesses between 200 and 400 nm were deposited during two deposition times using a reactive sputter magnetron. These films were characterized by means of X-ray diffraction and imaging techniques (SEM and TEM). To analyze the composition of the films, energy dispersive X-ray spectroscopy was applied. Positron annihilation spectroscopy, specifically Doppler broadening spectroscopy, was used to gather information on the depth profiling of open volume defects inside the films and the AlN films-Si substrate interfaces. The results are interpreted in terms of the structural changes induced in the films as a consequence of changes in the deposition time (i.e., thicknesses) and of the orientation of the substrates. 1 Introduction Aluminum nitride (AlN), which belongs to type III-V fam- ily of semiconductor compounds, can give zinc-blend (fcc) or wurtzite (hcp) crystalline structures, being wurtzite the only thermodynamically stable structure. Wurtzitic AlN (theoretical density equal to 3.26 g/cm3 ) has a wide electronic band-gap, possesses good piezoelectric response, high electrical resistivity, high breakdown voltage, high acoustic propagation rate with low transmission losses, high thermal conductivity, high chemical stability, high resistance to corrosion and high hardness [1]. As a thin film, AlN is an excellent piezoelectric ma- terial [2] for surface acoustic wave (SAW) devices [3,4], and can be used as bulk acoustic wave (BAW) filter [5]. Besides, these films can be used in microelectromech- anics systems (MEMS) applications like micromotors, micropumps or accelerometers [6,7], and as chemical and a e-mail: garciamolleja@ifir-conicet.gov.ar biological sensors [8,9]. But as micrometric films, AlN is also used as hard coating in tribological applications [10]. Nevertheless, the characteristics of AlN films strongly depend on their morphologies. They can be developed as nanometric monocrystalline films by epitaxial grow- ing or nano- or micrometric polycrystalline films with dif- ferent grain sizes using plasma enhanced chemical vapor deposition (PECVD) or plasma enhanced physical vapor deposition (PEPVD) techniques. Among PEPVD tech- niques, reactive sputter magnetron (RSM) is the most ex- tensively used and precisely it was used in the present work. The films prepared by RSM may have different tex- tures inducing different piezoelectric polarities [5]. RSM deposition has several important advantages in producing thin films [11]. It is capable of producing films of compounds with controllable stoichiometry and at high deposition rates, even at industrial scale. By means of RSM it is possible to obtain high purity films at deposition temperatures below 300 ◦ C [12]. Composition, structure and quality of the films depend on an important number of 21301-p1