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Conveyor Construction
             Levels* Sanitary
  Wipe-Down * Wash-Down
Dry Environment Construction

Dry Environment
• Minimal or no-moisture
• No corrosive cleaning chemicals
• Low humidity
Dry Environment

Environment:
Minimal/No Moisture

Cleaning:
Dry Wipe Down or
Air Blow-off

Construction:
Mild Steel, Coated
Bolted, Stitch Welds
Open Top Frame

Electrical:            Components:
Nema 12 Mild Steel     UHMW Guide Rail
                       Formed Angle, Pedestal Support
  Enclosures
                       Painted Housing, Steel Insert Bearings, Standard Lube
                       Painted Motors
                       Painted Reducers, Standard Lube
Wipe-Down Environment Construction

Wipe-Down Environment
• Minimal or no-moisture
• Low humidity
• No corrosive cleaning chemicals
Wipe-Down Environment

Environment:
Low Moisture/No use of
Corrosive Chemicals

Cleaning:
Manual Wipe Down,
  Mild Detergents,
  No High Spray Hoses

Construction:
Stainless Steel, Polished
Bolted, Stitch Welds Open
Top Frame
                            Components:
                            UHMW Guide Rail
Electrical:                 Formed Angle, Pedestal, Square Tube Support
Nema 4 Stainless Steel      Painted Housing, Steel Insert Bearings, Standard Lube
  Enclosures                Painted Motors
                            Painted Reducers, Standard Lube
Wash-Down Environment Construction

Wash-Down Environment
• Moderate to heavy moisture
• Limited corrosive cleaning chemicals
• Base wash-down level
• Low pressure wash
Base Wash-Down Environment

Environment:
Moderate to High Moisture,
Moderate use of Corrosive
Chemicals

Cleaning:
Low Pressure Hose Wash

Construction:
Stainless Steel, Polished
Bolted, Stitch Welds
Open or Closed Top Frame
                             Components:
                             UHMW Guide Rail
Electrical:                  Formed Angle, Sanitary Channel, Square Tube Support
Nema 4X Stainless Steel      Polymer Housing, Plated Insert Bearings, Food Grade
  Enclosures                   Lube
                             White Epoxy Motors
                             Corrosion Resistant Reducers, Food Grade Lube
Sanitary Level I Environment Construction

Sanitary Level I Environment
• Moderate to heavy moisture
• Corrosive cleaning chemicals
• High pressure wash
Sanitary Level I Environment

Environment:
High Moisture, High use of
Corrosive Chemicals

Cleaning:
High Pressure Hose Wash

Construction:
Stainless Steel, Polished
Bolted, Continuous Non-Pitted
  Welds
Open or Closed Top Frame
                                Components:
Electrical:
                                UHMW Flat Bar or Stainless Steel Guide Rail
Nema 4X Stainless Steel         Sanitary Channel, Square Tube Support
Enclosures
                                Polymer Housing, Stainless Steel insert Bearings,
                                 Food Grade Lube
Stand-offs:                     White Epoxy Motors
Bolted Stand-offs               Corrosion Resistant Reducers, Food Grade Lube
Sanitary Level II Environment Construction

Caustic Wash-Down Environment
• High moisture
• High humidity
• Aggressive cleaning chemicals and processes
• Contain Bacteria Risk
Sanitary Level II Environment

Environment:
High Moisture, High use of
Corrosive Chemicals to minimize
Risk of Bacterial Growth

Cleaning:
High Pressure Hose Wash,
CIP and COP procedures

Construction:
Stainless Steel, Bead Blast
Welded with Continuous Non-
  Pitted Welds
Open Top Frame
                                  Components:
Electrical:                       UHMW Flat Bar or Stainless Steel Guide Rail
Nema 4X Stainless Steel           Sanitary Channel, Square Tube Support
Enclosures                        Polymer Housing, Stainless Steel insert Bearings,
                                    Food Grade Lube
Stand-offs:                       Stainless Steel Motors
Welded Stand-offs                 Stainless Steel Reducers, Food Grade Lube
Sanitary Level III Environment Construction

Caustic Wash-Down Environment
• High moisture
• High humidity
• Constant corrosive cleaning chemicals
• Contain Bacteria Risk
Sanitary Level III Environment

Environment:
High Moisture, High use of
Corrosive Chemicals to
minimize Risk of Bacterial
Growth

Cleaning:
High Pressure Hose Wash,
CIP and COP procedures

Construction:
Stainless Steel, Bead Blast
Welded with Continuous Non    Components:
  Pitted Welds                UHMW Flat Bar or Stainless Steel Guide Rail
Tube Frame                    Square Tube Support
                              Polymer Housing, Stainless Steel insert
Electrical:                     Bearings, Food Grade Lube
                              Stainless Steel Motors
Nema 4X Stainless Steel       Stainless Steel Reducers, Food Grade Lube
  Enclosures
Thank You!

  Please visit our Website
     www.nercon.com
   For more information,
videos, webinars and white
          papers.

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Conveyor Construction Levels

  • 1. Conveyor Construction Levels* Sanitary Wipe-Down * Wash-Down
  • 2. Dry Environment Construction Dry Environment • Minimal or no-moisture • No corrosive cleaning chemicals • Low humidity
  • 3. Dry Environment Environment: Minimal/No Moisture Cleaning: Dry Wipe Down or Air Blow-off Construction: Mild Steel, Coated Bolted, Stitch Welds Open Top Frame Electrical: Components: Nema 12 Mild Steel UHMW Guide Rail Formed Angle, Pedestal Support Enclosures Painted Housing, Steel Insert Bearings, Standard Lube Painted Motors Painted Reducers, Standard Lube
  • 4. Wipe-Down Environment Construction Wipe-Down Environment • Minimal or no-moisture • Low humidity • No corrosive cleaning chemicals
  • 5. Wipe-Down Environment Environment: Low Moisture/No use of Corrosive Chemicals Cleaning: Manual Wipe Down, Mild Detergents, No High Spray Hoses Construction: Stainless Steel, Polished Bolted, Stitch Welds Open Top Frame Components: UHMW Guide Rail Electrical: Formed Angle, Pedestal, Square Tube Support Nema 4 Stainless Steel Painted Housing, Steel Insert Bearings, Standard Lube Enclosures Painted Motors Painted Reducers, Standard Lube
  • 6. Wash-Down Environment Construction Wash-Down Environment • Moderate to heavy moisture • Limited corrosive cleaning chemicals • Base wash-down level • Low pressure wash
  • 7. Base Wash-Down Environment Environment: Moderate to High Moisture, Moderate use of Corrosive Chemicals Cleaning: Low Pressure Hose Wash Construction: Stainless Steel, Polished Bolted, Stitch Welds Open or Closed Top Frame Components: UHMW Guide Rail Electrical: Formed Angle, Sanitary Channel, Square Tube Support Nema 4X Stainless Steel Polymer Housing, Plated Insert Bearings, Food Grade Enclosures Lube White Epoxy Motors Corrosion Resistant Reducers, Food Grade Lube
  • 8. Sanitary Level I Environment Construction Sanitary Level I Environment • Moderate to heavy moisture • Corrosive cleaning chemicals • High pressure wash
  • 9. Sanitary Level I Environment Environment: High Moisture, High use of Corrosive Chemicals Cleaning: High Pressure Hose Wash Construction: Stainless Steel, Polished Bolted, Continuous Non-Pitted Welds Open or Closed Top Frame Components: Electrical: UHMW Flat Bar or Stainless Steel Guide Rail Nema 4X Stainless Steel Sanitary Channel, Square Tube Support Enclosures Polymer Housing, Stainless Steel insert Bearings, Food Grade Lube Stand-offs: White Epoxy Motors Bolted Stand-offs Corrosion Resistant Reducers, Food Grade Lube
  • 10. Sanitary Level II Environment Construction Caustic Wash-Down Environment • High moisture • High humidity • Aggressive cleaning chemicals and processes • Contain Bacteria Risk
  • 11. Sanitary Level II Environment Environment: High Moisture, High use of Corrosive Chemicals to minimize Risk of Bacterial Growth Cleaning: High Pressure Hose Wash, CIP and COP procedures Construction: Stainless Steel, Bead Blast Welded with Continuous Non- Pitted Welds Open Top Frame Components: Electrical: UHMW Flat Bar or Stainless Steel Guide Rail Nema 4X Stainless Steel Sanitary Channel, Square Tube Support Enclosures Polymer Housing, Stainless Steel insert Bearings, Food Grade Lube Stand-offs: Stainless Steel Motors Welded Stand-offs Stainless Steel Reducers, Food Grade Lube
  • 12. Sanitary Level III Environment Construction Caustic Wash-Down Environment • High moisture • High humidity • Constant corrosive cleaning chemicals • Contain Bacteria Risk
  • 13. Sanitary Level III Environment Environment: High Moisture, High use of Corrosive Chemicals to minimize Risk of Bacterial Growth Cleaning: High Pressure Hose Wash, CIP and COP procedures Construction: Stainless Steel, Bead Blast Welded with Continuous Non Components: Pitted Welds UHMW Flat Bar or Stainless Steel Guide Rail Tube Frame Square Tube Support Polymer Housing, Stainless Steel insert Electrical: Bearings, Food Grade Lube Stainless Steel Motors Nema 4X Stainless Steel Stainless Steel Reducers, Food Grade Lube Enclosures
  • 14. Thank You! Please visit our Website www.nercon.com For more information, videos, webinars and white papers.