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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1242
Recycling of Asphalt Pavements
Krupa S. Sharma1, Prof. Ashok Patel2
1M.E Student, Dept. of (Civil Infrastructure) Engineering, L.D.R.P Institute of Technology Research, Gujarat, India
2Asst. Professor, Dept. of Civil Engineering, L.D.R.P Institute of Technology Research, Gujarat, India
-----------------------------------------------------------------------***--------------------------------------------------------------------
Abstract - Now a days because of good infrastructure and
their good facilities in roadway structures, the demand of
aggregate is increased and because of limited aggregate the
Recycling of Asphalt Pavement is the best option to give good
result with benefits. While a numberof factors drive the use of
Recycling asphalt pavements, the primary factors are
economic savings and environmental benefits. Aggregates
form a bulk of the material required for bituminous concrete
pavements. Aggregate being a natural material is being fast
consumed and is causing a shortage of resources required for
rapid infrastructure development. Also on the other side with
the new trendsinconstructionindustrythereisagenerationof
solid waste in the form of demolished structures. Today,
science and technology has a responsibility of innovating new
trends which are both economicaland eco-friendly.Recycling
reduces the amount of construction debris going into landfills.
With the help of recycling asphalt it uses the natural resources
and sustains the asphalt pavement. Old demolished concrete
structures can be recycled to obtain recycled aggregate (RA).
Thiscanbeusedalongwiththenaturalaggregateseffectivelyin
various infrastructure need so that we attain a balance
between demand and supply of construction material thereby
reducingtheimpactonnature.Thepresentinvestigationaimsin
the strength variation of bituminous concrete surface course
in which recycled aggregates are used in partial or full
replacement of natural aggregates.
Key Words: AsphPalt Recycling, Pavement Recycling
Methods,Hot Mix Plants,WetMixedMacadam,Gradation
Test
1. INTRODUCTION
While most of the developed nations have standardized the
procedures and have made significant advancements in the
bituminous pavement recycling techniques andinutilization
of recycled materials in pavementconstructiontoreducethe
carbonfootprints and to promote sustainability in pavement
construction, we in India are yet to make any significant
advancementandherepavementrecycling is still in nascent
stage. Although, in India, more than 90 percent of the
pavements are bituminous pavements yet during their
rehabilitation and maintenance, either the old pavement
materials are being removed and dumped in a landfill or a
new layer is paved on top of the existing pavement thereby,
resulting in burial of the limited non-renewal resources.
India with its 33 lakh kilometers of road network is the
second largest in the world. Nearly 60 percent of freight
traffic and 88 percent passenger traffic is carried by the
roads and annual growth is projected at 12-15 percent for
passenger traffic and 15-18 percent for cargo traffic.
Government of India has also set an ambitious target of
achieving 30 kilometer length of road construction per day.
Apart from the investments in developing new roads, state
transport agencies spend rupees worth thousands of crores
annually to maintain and rehabilitate existing pavements.
Pavement recycling is a logical and practical way toconserve
our diminishing supply of construction materials and to
reduce the cost preserving our existing pavement network.
Recycling of pavements by re-using the existing materials
will protect natural resources for future generation. Thus,
the significance of adopting bituminous pavement recycling
techniques for road construction in India cannot be
overemphasized.
1.1 NEED OF STUDY
The demand of aggregate to construct pavement is more &
more so to recover it and for the optimization of natural
resources.
To overcome the problem related to dumped materials,and
recycle of dumped material and conserve the natural
resources.
To minimize the adverse effects on environment.
1.2 OBJECTIVES
TousetheRecycledmaterialasfillingmaterial withoutdoing
any analysed and test in low lying areas.
To use the Recycled material as WMM after investigating
andthenaddingthemissingsieve size material.
To investigate the Recycled material and after carrying out
Marshall Tests.
Reprocess the Recycled material to certain percentage of
mixing with fresh aggregate and virgin bitumen.
2. PAVEMENT RECYCLING METHODS
Based on the process adopted in recycling the bituminous
mix, it can be classified as central plant recyclingandin-situ
recycling. In-situ recycling process the Recycled Asphalt
modified in place, where from it is available. Further, the
Asphalt could be heated to condition it. If heat is given
then the process is known as hot mix recycling. In case of
cold mix recycling old materials are conditioned using the
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1243
recycling agent(like, low viscosity emulsion) without
application of heat. The categorization system is
presented schematically in Figure.
Another way of classification could be based on depth of the
old pavement removed. If the apex layers of pavement fail,
then the upper layers are removed and laid again. This
process is identified as surface recycling. However, if base
failure occurs then the pavement layers up to base layer is
separate and constructedagain.This processisknownasfull
depth retrieval.
2.1 HOT MIX RECYCLING:
Hot mix recycling is a method in which the old Asphalt is
combined with new aggregate and an asphalt cement or
recycling agent to produce hot mix asphalt (HMA). Both
batch and drum type hot mix plants are used to produce
recycled mix. The Asphalt is obtained from pavementmilling
with a rotary drum cold planning machine and may be
further processed by ripping and crushing operations, if
needed. The mix laydown and compaction equipment and
procedures are same as for conventional HMA. The ratio of
old Asphalt to new aggregates depends on themixdesign,on
the type of hot mix asphalt plants, and on the quality of stack
emission generated. The use of microwave technology has
allowed the use of a higher amount of Asphalt, because the
Asphalt can be preheated. The advantages of hot mix
recycling are as follows.
1. Additional right-of-way is not needed.
2. Surface and base distortion problems can be
corrected
3. Performance of recycled mix is as good as
conventional HMA mix.
4. Disposal problem inherent in conventional
methods are eliminated.
5. Conservation of non-renewable resources.
6. Economic savings are achieved.
3. LABORATRY INVESTINGATION
As per availability of material, it were collected from site to
find technical viability of using this layer into WMMlayerin
the new pavement. As very less research work has been
done for recycled material and the behavior of recycled
materialisunknownhenceallthe experiment for testing the
suitability of recycled material needs to be done. Thus the
studyinvolvedthe laboratory test for aggregatespecification
to confirm whether the recycled material complies with the
established standards or not. The Physical Requirements of
coarse aggregates for WMM for base courses is given below
as per MoRTH. The Aggregate shall confirm to the physical
requirements set forth in table.
Table 6.1 Physical requirement of coarse aggregates
for WMM for Sub-base/base courses.
(Source: “Specification For Road & Bridge Works”
(Fourth Revision) (MOSR&TH), Published By “Indian Road
Congress”, New Delhi – 2001.)
3. FUTURE OUTCOME
In this review paper the study is to find out the effects of
Recycled Asphalt Material, and compare it with the virgin
concrete pavement. Evaluate the effects of Old Asphalt
Material on environment, their sustainability, cost ratio etc.
For proportion of virgin mix, different tests are conducted
and from the results we find out the proportion of virgin
concrete and natural asphalt.
4. CONCLUSION
RecyclingAsphaltisanewtechnologywith thehelpof which
bituminous pavements can be constructed at a reducedcost
asitinvolvestheusageofoldbituminouspavementmaterials.
Also it ensures optimization of resources and supports
sustainable development. Optimal percentage of material
depends upon the composition of bituminous material and
type of layer in which it is to be used Numerous
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072
© 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1244
transportation agencies have been recycling Asphalt in
unboundbase andsub-baselayersformanyyears.Thereisa
general lack of uniformity among the Asphalt use
specifications adopted by various transportation agencies.
Old Asphalt for use in base and sub-base layers can be
characterized by performance-related parameters and
properties including those needed for pavement design,
such as grading, shear strength beneath static tri-axial
loading and permanent deformation underrepeatedtri-axial
loading.
REFERENCES
1) Audrey Copeland (2011), “Reclaimed Asphalt
Pavement in Asphalt Mixtures: State of the
Practice”, Turner-Fairbank Highway Research
Centre, Federal Highway Administration, FHWA-
HRT-11-021, pp.1- 40.
2) “Specification for Road & Bridge Works” (Fourth
Revision), Ministry of Shipping, Road Transport
Highways (MOSR&TH), Section: 400 Sub bases,
Bases (Non Bituminous) and shoulders. Published
By “Indian Road Congress”, New Delhi – 2001.
3) Edward J. Hoppe, Ph.D., P.E., D. Stephen Lane, G.
MichaelFitch,Ph.D.,andSameerShetty,Feasibilityof
ReclaimedAsphaltPavement(RAP)UseAsRoadBase
and Sub base Material, VCTIR 15-R6,(Jan 2015)
4) Mallick, B. R., lecture notes, A 3-day workshop on
recycling and former pavement rehabilitation
methods, IIT Kanpur, PP.58-350, February, 2005.
5) Dr. Srikanth M Naik, Dr.B V Venkata
Subramanya, Dr. R Sathyamurthy and Nagendra
Prasad, “Economical analysis feasibility for a
road construction using demolished waste
materials”, proceedings of international
conference on Advances in Architecture & Civil
Engineering (AARCV-2012), pp. 534-537

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Recycling of Asphalt Pavements

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1242 Recycling of Asphalt Pavements Krupa S. Sharma1, Prof. Ashok Patel2 1M.E Student, Dept. of (Civil Infrastructure) Engineering, L.D.R.P Institute of Technology Research, Gujarat, India 2Asst. Professor, Dept. of Civil Engineering, L.D.R.P Institute of Technology Research, Gujarat, India -----------------------------------------------------------------------***-------------------------------------------------------------------- Abstract - Now a days because of good infrastructure and their good facilities in roadway structures, the demand of aggregate is increased and because of limited aggregate the Recycling of Asphalt Pavement is the best option to give good result with benefits. While a numberof factors drive the use of Recycling asphalt pavements, the primary factors are economic savings and environmental benefits. Aggregates form a bulk of the material required for bituminous concrete pavements. Aggregate being a natural material is being fast consumed and is causing a shortage of resources required for rapid infrastructure development. Also on the other side with the new trendsinconstructionindustrythereisagenerationof solid waste in the form of demolished structures. Today, science and technology has a responsibility of innovating new trends which are both economicaland eco-friendly.Recycling reduces the amount of construction debris going into landfills. With the help of recycling asphalt it uses the natural resources and sustains the asphalt pavement. Old demolished concrete structures can be recycled to obtain recycled aggregate (RA). Thiscanbeusedalongwiththenaturalaggregateseffectivelyin various infrastructure need so that we attain a balance between demand and supply of construction material thereby reducingtheimpactonnature.Thepresentinvestigationaimsin the strength variation of bituminous concrete surface course in which recycled aggregates are used in partial or full replacement of natural aggregates. Key Words: AsphPalt Recycling, Pavement Recycling Methods,Hot Mix Plants,WetMixedMacadam,Gradation Test 1. INTRODUCTION While most of the developed nations have standardized the procedures and have made significant advancements in the bituminous pavement recycling techniques andinutilization of recycled materials in pavementconstructiontoreducethe carbonfootprints and to promote sustainability in pavement construction, we in India are yet to make any significant advancementandherepavementrecycling is still in nascent stage. Although, in India, more than 90 percent of the pavements are bituminous pavements yet during their rehabilitation and maintenance, either the old pavement materials are being removed and dumped in a landfill or a new layer is paved on top of the existing pavement thereby, resulting in burial of the limited non-renewal resources. India with its 33 lakh kilometers of road network is the second largest in the world. Nearly 60 percent of freight traffic and 88 percent passenger traffic is carried by the roads and annual growth is projected at 12-15 percent for passenger traffic and 15-18 percent for cargo traffic. Government of India has also set an ambitious target of achieving 30 kilometer length of road construction per day. Apart from the investments in developing new roads, state transport agencies spend rupees worth thousands of crores annually to maintain and rehabilitate existing pavements. Pavement recycling is a logical and practical way toconserve our diminishing supply of construction materials and to reduce the cost preserving our existing pavement network. Recycling of pavements by re-using the existing materials will protect natural resources for future generation. Thus, the significance of adopting bituminous pavement recycling techniques for road construction in India cannot be overemphasized. 1.1 NEED OF STUDY The demand of aggregate to construct pavement is more & more so to recover it and for the optimization of natural resources. To overcome the problem related to dumped materials,and recycle of dumped material and conserve the natural resources. To minimize the adverse effects on environment. 1.2 OBJECTIVES TousetheRecycledmaterialasfillingmaterial withoutdoing any analysed and test in low lying areas. To use the Recycled material as WMM after investigating andthenaddingthemissingsieve size material. To investigate the Recycled material and after carrying out Marshall Tests. Reprocess the Recycled material to certain percentage of mixing with fresh aggregate and virgin bitumen. 2. PAVEMENT RECYCLING METHODS Based on the process adopted in recycling the bituminous mix, it can be classified as central plant recyclingandin-situ recycling. In-situ recycling process the Recycled Asphalt modified in place, where from it is available. Further, the Asphalt could be heated to condition it. If heat is given then the process is known as hot mix recycling. In case of cold mix recycling old materials are conditioned using the
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1243 recycling agent(like, low viscosity emulsion) without application of heat. The categorization system is presented schematically in Figure. Another way of classification could be based on depth of the old pavement removed. If the apex layers of pavement fail, then the upper layers are removed and laid again. This process is identified as surface recycling. However, if base failure occurs then the pavement layers up to base layer is separate and constructedagain.This processisknownasfull depth retrieval. 2.1 HOT MIX RECYCLING: Hot mix recycling is a method in which the old Asphalt is combined with new aggregate and an asphalt cement or recycling agent to produce hot mix asphalt (HMA). Both batch and drum type hot mix plants are used to produce recycled mix. The Asphalt is obtained from pavementmilling with a rotary drum cold planning machine and may be further processed by ripping and crushing operations, if needed. The mix laydown and compaction equipment and procedures are same as for conventional HMA. The ratio of old Asphalt to new aggregates depends on themixdesign,on the type of hot mix asphalt plants, and on the quality of stack emission generated. The use of microwave technology has allowed the use of a higher amount of Asphalt, because the Asphalt can be preheated. The advantages of hot mix recycling are as follows. 1. Additional right-of-way is not needed. 2. Surface and base distortion problems can be corrected 3. Performance of recycled mix is as good as conventional HMA mix. 4. Disposal problem inherent in conventional methods are eliminated. 5. Conservation of non-renewable resources. 6. Economic savings are achieved. 3. LABORATRY INVESTINGATION As per availability of material, it were collected from site to find technical viability of using this layer into WMMlayerin the new pavement. As very less research work has been done for recycled material and the behavior of recycled materialisunknownhenceallthe experiment for testing the suitability of recycled material needs to be done. Thus the studyinvolvedthe laboratory test for aggregatespecification to confirm whether the recycled material complies with the established standards or not. The Physical Requirements of coarse aggregates for WMM for base courses is given below as per MoRTH. The Aggregate shall confirm to the physical requirements set forth in table. Table 6.1 Physical requirement of coarse aggregates for WMM for Sub-base/base courses. (Source: “Specification For Road & Bridge Works” (Fourth Revision) (MOSR&TH), Published By “Indian Road Congress”, New Delhi – 2001.) 3. FUTURE OUTCOME In this review paper the study is to find out the effects of Recycled Asphalt Material, and compare it with the virgin concrete pavement. Evaluate the effects of Old Asphalt Material on environment, their sustainability, cost ratio etc. For proportion of virgin mix, different tests are conducted and from the results we find out the proportion of virgin concrete and natural asphalt. 4. CONCLUSION RecyclingAsphaltisanewtechnologywith thehelpof which bituminous pavements can be constructed at a reducedcost asitinvolvestheusageofoldbituminouspavementmaterials. Also it ensures optimization of resources and supports sustainable development. Optimal percentage of material depends upon the composition of bituminous material and type of layer in which it is to be used Numerous
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 05 Issue: 01 | Jan-2018 www.irjet.net p-ISSN: 2395-0072 © 2017, IRJET | Impact Factor value: 6.171 | ISO 9001:2008 Certified Journal | Page 1244 transportation agencies have been recycling Asphalt in unboundbase andsub-baselayersformanyyears.Thereisa general lack of uniformity among the Asphalt use specifications adopted by various transportation agencies. Old Asphalt for use in base and sub-base layers can be characterized by performance-related parameters and properties including those needed for pavement design, such as grading, shear strength beneath static tri-axial loading and permanent deformation underrepeatedtri-axial loading. REFERENCES 1) Audrey Copeland (2011), “Reclaimed Asphalt Pavement in Asphalt Mixtures: State of the Practice”, Turner-Fairbank Highway Research Centre, Federal Highway Administration, FHWA- HRT-11-021, pp.1- 40. 2) “Specification for Road & Bridge Works” (Fourth Revision), Ministry of Shipping, Road Transport Highways (MOSR&TH), Section: 400 Sub bases, Bases (Non Bituminous) and shoulders. Published By “Indian Road Congress”, New Delhi – 2001. 3) Edward J. Hoppe, Ph.D., P.E., D. Stephen Lane, G. MichaelFitch,Ph.D.,andSameerShetty,Feasibilityof ReclaimedAsphaltPavement(RAP)UseAsRoadBase and Sub base Material, VCTIR 15-R6,(Jan 2015) 4) Mallick, B. R., lecture notes, A 3-day workshop on recycling and former pavement rehabilitation methods, IIT Kanpur, PP.58-350, February, 2005. 5) Dr. Srikanth M Naik, Dr.B V Venkata Subramanya, Dr. R Sathyamurthy and Nagendra Prasad, “Economical analysis feasibility for a road construction using demolished waste materials”, proceedings of international conference on Advances in Architecture & Civil Engineering (AARCV-2012), pp. 534-537