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Case studies in
Multiphysics & multi-chemistry solver…
                                         Microfludics


   Fluid Structure Interaction                                 Stochiometry



         Heat Transfer                                              Electrokinetics



                                                                    Biochemistry
           Micromixing



                Electrochemistry                               Free Surface Flow


                                 Newtonian/Non-Newtonian flow
Microscale Fluidics
Used for heat transport around a circuit
  On-Chip IC cooling, micro heat pipes

Used to transmit forces
  Micropumps, diaphragms,

Used to create forces
  Micro thrusters, micro-propulsion

Used to transport materials
  Distribute cells, molecules to sensors

Used to react materials
  Fuel cells, electrochemistry, reaction dynamics


                                                    3
Two approaches to Modeling Fluids

Continuum models

  Works when point quantities can be large enough to contain
  many molecules but still small compared to the scale of the flow

Molecular models

  Must be used when these conditions are not met




                                                                    4
Continuum Models



            Navier-
            Stokes
Euler                      Burnett



            Stokes
             Flow
BioMEMS/µFluidics module
Highlights

3D Navier-Stokes solver
Steady state & Transient
Newtonian & non-newtonian
Moving wall boundaries (Body fitted
co-ordinate mesh for complex geometries)

Adsorption & RedOx reactions
Galvanostatic/potentiostatic apps
Electrokinetics (Electro-osmosis,
electrophoresis & dielectrophoresis)

Acids, bases and ampholytes
BioMEMS/µFluidics applications

Micro Total Analysis Systems      Array systems
µCapillary Zone Electrophoresis   DNA Hybridization
µCapillary Isoelectric focusing   Proteomics

µCapillary Isotachophoresis       Protein patterning
µ mixers & µ separators
                                  MEMS
T-sensors
                                  Micropumps
Reaction chambers
                                  Microvalves
Drug delivery systems
Flow cyclometry                   Fluid-membrane interaction
Displacement driven flows




                           8
Principle

                     Flow            Flow rectifier
Actuator
                   chamber
Type:
                                      Type:
•Piezoelectric     •Single chamber
                                      •Check valves
•Electrostatic     •Moving volumes
                                      •Fixed geometry
•Pneumatic         •Peristaltic       valves (fluid-structure
                                      interaction)
•Thermopneumatic   •…
                                      •…
•…
Micro-mixing Valve
    Concentration gradient

Copyright© IntelliSense
Micro-mixing Valve
           Concentration gradient

Copyright© IntelliSense Software 2004
Micro-mixing Valve
           Concentration gradient

Copyright© IntelliSense Software 2004
Micro-mixing Valve
           Concentration gradient

Copyright© IntelliSense Software 2004
Micromixing
           Hot and cold flows

Copyright© IntelliSense Software 2005
Micro-mixing chamber
           Flow vectors

Copyright© IntelliSense Software 2005
Channel Combiner
     Velocity profile in a y-channel

Copyright© IntelliSense
— — shipping product
                                        process modeling
                                   — Pressure profile
Cross sectional velocity profile
                                      — VELOCITY VECTORS
                                   — transient analysis
                                      — micro mixing




  Agilent
    Fluidic device for chromatography —        In Production
    in production
Copyright© IntelliSense
Cross sectional velocity profile       — shipping product
                                   — Pressure profile
                                   — transient analysis




  Agilent
    Fluidic device for chromatography —       In Production
    in production
Copyright© IntelliSense
Cross sectional velocity profile      — shipping product




  Agilent
    Fluidic device for chromatography —      In Production
    in production
Copyright© IntelliSense
— shipping product




  Agilent
    Fluidic device for chromatography —      In Production
    in production
Copyright© IntelliSense
Agilent
    Fluidic device for chromatography —   In Production
    in production
Copyright© IntelliSense
Flow Separation Device
    • Multiple dead zones
    • Velocity and Streamline plots
Copyright© IntelliSense
Flow Separation Device
    • Velocity profile across channels
    • Residence time greater in central paths
Copyright© IntelliSense
Slide Velocity

                          Flow




  Slide Coater
    • Free surface flow
    • Stream function plots
Copyright© IntelliSense
Slide Coater
    Pressure distribution

Copyright© IntelliSense
Membrane
         Inlet




  Fluid-Structure Interaction
    Deformable pre-tensioned membrane   Re = 100

Copyright© IntelliSense
Electric field mediated flow

•Static   fields
   Electro osmosis
   Electrohydrodynamic (EHD) pumping
   Electrophoresis/Dielectrophoresis

•Travelling   fields
   Travelling wave EHD pumping
Electrokinetics Classification
                  Type of movement        Electrokinetic
                                          Coupling

Electrophoresis   Charged surface         Use an applied
                  moves relative to a     electric field to induce
                  stationary liquid       movement

Electro osmosis   Liquid moves relative   Use an applied
                  to a stationary         electric field to induce
                  charged surface         movement
LxWxD = 250x30x10 !m3
                                                                                      1
          Ambient Pressure at 3 outlets   Variable Voltage




                 Injection Port                                          Waste Port
                      10 V                                                  0V




                                                             Separation Channel

                                          Variable Voltage




  Electro-Osmosis
    Patankar and Hu in Analytical Chemistry,
    Vol. 70, No. 9, (1998)

Copyright© IntelliSense
No external potential                        2




               Pressure distribution       Vector plot




  Electro-Osmosis
    Reference model: no external voltage
    • Equal flow distribution

Copyright© IntelliSense
Side reservoirs held at <5 V                 3




                                                   E




                                                  E




               Pressure distribution       Vector plot




  Electro-Osmosis
    Side reservoirs held at <5 V
    • Flow into separation channels

Copyright© IntelliSense
Side reservoirs held at > 5 V                 4




                                                    E




                                                   E




               Pressure distribution        Vector plot




  Electro-Osmosis
    Side reservoirs held at > 5V
    • Flow into injection channel
    • Sample forced to intersection
Copyright© IntelliSense
Sample
                                           Voltage varied to obtain
                                           desired focusing




                                                         Focus 2
                     Focus 1
                                                          16 V
                      16 V




                                   Waste
                                    0V



  Electrokinetic focusing
    Jacobson & Ramsey in Analytical
    Chemistry, Vol. 69, No. 16 (1997)

Copyright© IntelliSense
26 V




                  CCD Imaging




  Electrokinetic focusing
    Sample forced through the waste channel
    Rhodamine 6G in buffered solution

Copyright© IntelliSense
19 V




                  CCD Imaging




  Electrokinetic focusing
    Tighter focusing of the sample

Copyright© IntelliSense
12 V




                  CCD Imaging




  Electrokinetic focusing
    Potential at channel intersection exceeds
    potential applied to the sample reservoir

Copyright© IntelliSense
Focus1        Source1   Focus2   Source2   Focus3
                           8.1 V8.1 V     3V      15 V      3V        8.1 V




                                         0V                  0V
                                        Waste1              Waste2
                                                                              Ambient Pressure at all ports




  Electro kinetic multiplex focusing



Copyright© IntelliSense
8.1        3        15       3   8.1




           Experimental results

                                        IntelliSuite results




  Electro kinetic multiplex focusing



Copyright© IntelliSense
Electro kinetic multiplex focusing

     Flow vectors

Copyright© IntelliSense
Electrophoretic Device
     Layout in IntelliMask™

Copyright© IntelliSense
Electrophoretic Device
    Etch simulation in AnisE®

Copyright© IntelliSense
Electrophoretic Device
     Flow vectors

Copyright© IntelliSense
Electrophoretic Device
      Pressure distribution in device

Copyright© IntelliSense
20 electrodes channel
                                     AC driven flow




  Electrohydrodynamics (EHD)
    Travelling wave (ion drag) pumping

Copyright© IntelliSense
Electrohydrodynamics
    Operating principle

Copyright© IntelliSense
Travelling wave generation
    Streamlines across two electrodes

Copyright© IntelliSense
Travelling wave generation
    Streamlines across two electrodes

Copyright© IntelliSense
Travelling wave generation
    Streamlines across two electrodes

Copyright© IntelliSense
Measured streamline pattern
   P.K. Wong et al, Mechatronics Vol 9 (2004)

Copyright© IntelliSense
Evolution of fluid velocity
    Normal velocity profile (100 Hz)

Copyright© IntelliSense
10 KHz
                                         10KHz



           1 KHz
                                          1 KHz


          100 Hz
                                         100Hz




  Streamlines as function of frequency

    Roll size decreases with frequency

Copyright© IntelliSense
Other features…




                  52
PZT actuated membrane

                                                            Outlet




Inlet

                       Flow chamber



  Example: Valveless piezoelectrically actuated micropump



                                                                     Flow evolution in a piezoelectric
                                                                     membrane micro pump
Concentration skewing     Minimized concentration skewing




    Two reactants meeting at the junction
    and reacting to form a new analyte.
    Support for multivalent reactions is new
    in v 8.5


                                                                    Enhanced ion drag calculations allows
                                                                    you to optimize elbow turns to minimize
                                                                    concentration skews



       Enhanced Chemical Reaction                                     Enhanced transport behavior
1      Microfluidics with enhanced transport kinetics            2     Multivalent Ion drag calculations in electrokinetic
                                                                      transport
Droplet moving around a pre-set track (top view)                          Droplet fission (top view)




                                           Electrowetting on dielectric (EWOD)
                                    3
                                               3D Electrowetting calculations
Membrane
                                                                         Inlet




Micro-mixing in a valve               Flow mixing                        Fluid Structure Interaction          Flow separation device
Concentration gradient evolution      Y combiner                         Inlet flow - membrane interaction




                     Microfluidics• Electrokinetics • Transport stochiometry • Heat transfer • Free Surface Flow
                          • Fluid Structure Interaction • Electrochemistry • Micro-mixing • Electrophoresis
                      • Dielectrophoresis • Capillary flow and electro-separation • Electro-osmosis • Electro-
                                     hydrodynamics • Flow cyclometry • Micro-pumps and valves




Electrokinetics                       Electro-osmotic driven flow         Electrophoresis/Dielectrophoresis   Free surface flow
Multiplex focusing                    Electrohydrodynamics for cooling   High Frequency Waste separation     Slide coater
Thank you

                      •       • ध"यवाद • !"‫'&%ا ل‬

Grazie •Merci • Gracias • Danke •Obrigado • Dank U •Terima Kasih
                      www.intellisense.com

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Case studies in BioMEMS

  • 2. Multiphysics & multi-chemistry solver… Microfludics Fluid Structure Interaction Stochiometry Heat Transfer Electrokinetics Biochemistry Micromixing Electrochemistry Free Surface Flow Newtonian/Non-Newtonian flow
  • 3. Microscale Fluidics Used for heat transport around a circuit On-Chip IC cooling, micro heat pipes Used to transmit forces Micropumps, diaphragms, Used to create forces Micro thrusters, micro-propulsion Used to transport materials Distribute cells, molecules to sensors Used to react materials Fuel cells, electrochemistry, reaction dynamics 3
  • 4. Two approaches to Modeling Fluids Continuum models Works when point quantities can be large enough to contain many molecules but still small compared to the scale of the flow Molecular models Must be used when these conditions are not met 4
  • 5. Continuum Models Navier- Stokes Euler Burnett Stokes Flow
  • 6. BioMEMS/µFluidics module Highlights 3D Navier-Stokes solver Steady state & Transient Newtonian & non-newtonian Moving wall boundaries (Body fitted co-ordinate mesh for complex geometries) Adsorption & RedOx reactions Galvanostatic/potentiostatic apps Electrokinetics (Electro-osmosis, electrophoresis & dielectrophoresis) Acids, bases and ampholytes
  • 7. BioMEMS/µFluidics applications Micro Total Analysis Systems Array systems µCapillary Zone Electrophoresis DNA Hybridization µCapillary Isoelectric focusing Proteomics µCapillary Isotachophoresis Protein patterning µ mixers & µ separators MEMS T-sensors Micropumps Reaction chambers Microvalves Drug delivery systems Flow cyclometry Fluid-membrane interaction
  • 9. Principle Flow Flow rectifier Actuator chamber Type: Type: •Piezoelectric •Single chamber •Check valves •Electrostatic •Moving volumes •Fixed geometry •Pneumatic •Peristaltic valves (fluid-structure interaction) •Thermopneumatic •… •… •…
  • 10. Micro-mixing Valve Concentration gradient Copyright© IntelliSense
  • 11. Micro-mixing Valve Concentration gradient Copyright© IntelliSense Software 2004
  • 12. Micro-mixing Valve Concentration gradient Copyright© IntelliSense Software 2004
  • 13. Micro-mixing Valve Concentration gradient Copyright© IntelliSense Software 2004
  • 14. Micromixing Hot and cold flows Copyright© IntelliSense Software 2005
  • 15. Micro-mixing chamber Flow vectors Copyright© IntelliSense Software 2005
  • 16. Channel Combiner Velocity profile in a y-channel Copyright© IntelliSense
  • 17. — — shipping product process modeling — Pressure profile Cross sectional velocity profile — VELOCITY VECTORS — transient analysis — micro mixing Agilent Fluidic device for chromatography — In Production in production Copyright© IntelliSense
  • 18. Cross sectional velocity profile — shipping product — Pressure profile — transient analysis Agilent Fluidic device for chromatography — In Production in production Copyright© IntelliSense
  • 19. Cross sectional velocity profile — shipping product Agilent Fluidic device for chromatography — In Production in production Copyright© IntelliSense
  • 20. — shipping product Agilent Fluidic device for chromatography — In Production in production Copyright© IntelliSense
  • 21. Agilent Fluidic device for chromatography — In Production in production Copyright© IntelliSense
  • 22. Flow Separation Device • Multiple dead zones • Velocity and Streamline plots Copyright© IntelliSense
  • 23. Flow Separation Device • Velocity profile across channels • Residence time greater in central paths Copyright© IntelliSense
  • 24. Slide Velocity Flow Slide Coater • Free surface flow • Stream function plots Copyright© IntelliSense
  • 25. Slide Coater Pressure distribution Copyright© IntelliSense
  • 26. Membrane Inlet Fluid-Structure Interaction Deformable pre-tensioned membrane Re = 100 Copyright© IntelliSense
  • 27. Electric field mediated flow •Static fields Electro osmosis Electrohydrodynamic (EHD) pumping Electrophoresis/Dielectrophoresis •Travelling fields Travelling wave EHD pumping
  • 28. Electrokinetics Classification Type of movement Electrokinetic Coupling Electrophoresis Charged surface Use an applied moves relative to a electric field to induce stationary liquid movement Electro osmosis Liquid moves relative Use an applied to a stationary electric field to induce charged surface movement
  • 29. LxWxD = 250x30x10 !m3 1 Ambient Pressure at 3 outlets Variable Voltage Injection Port Waste Port 10 V 0V Separation Channel Variable Voltage Electro-Osmosis Patankar and Hu in Analytical Chemistry, Vol. 70, No. 9, (1998) Copyright© IntelliSense
  • 30. No external potential 2 Pressure distribution Vector plot Electro-Osmosis Reference model: no external voltage • Equal flow distribution Copyright© IntelliSense
  • 31. Side reservoirs held at <5 V 3 E E Pressure distribution Vector plot Electro-Osmosis Side reservoirs held at <5 V • Flow into separation channels Copyright© IntelliSense
  • 32. Side reservoirs held at > 5 V 4 E E Pressure distribution Vector plot Electro-Osmosis Side reservoirs held at > 5V • Flow into injection channel • Sample forced to intersection Copyright© IntelliSense
  • 33. Sample Voltage varied to obtain desired focusing Focus 2 Focus 1 16 V 16 V Waste 0V Electrokinetic focusing Jacobson & Ramsey in Analytical Chemistry, Vol. 69, No. 16 (1997) Copyright© IntelliSense
  • 34. 26 V CCD Imaging Electrokinetic focusing Sample forced through the waste channel Rhodamine 6G in buffered solution Copyright© IntelliSense
  • 35. 19 V CCD Imaging Electrokinetic focusing Tighter focusing of the sample Copyright© IntelliSense
  • 36. 12 V CCD Imaging Electrokinetic focusing Potential at channel intersection exceeds potential applied to the sample reservoir Copyright© IntelliSense
  • 37. Focus1 Source1 Focus2 Source2 Focus3 8.1 V8.1 V 3V 15 V 3V 8.1 V 0V 0V Waste1 Waste2 Ambient Pressure at all ports Electro kinetic multiplex focusing Copyright© IntelliSense
  • 38. 8.1 3 15 3 8.1 Experimental results IntelliSuite results Electro kinetic multiplex focusing Copyright© IntelliSense
  • 39. Electro kinetic multiplex focusing Flow vectors Copyright© IntelliSense
  • 40. Electrophoretic Device Layout in IntelliMask™ Copyright© IntelliSense
  • 41. Electrophoretic Device Etch simulation in AnisE® Copyright© IntelliSense
  • 42. Electrophoretic Device Flow vectors Copyright© IntelliSense
  • 43. Electrophoretic Device Pressure distribution in device Copyright© IntelliSense
  • 44. 20 electrodes channel AC driven flow Electrohydrodynamics (EHD) Travelling wave (ion drag) pumping Copyright© IntelliSense
  • 45. Electrohydrodynamics Operating principle Copyright© IntelliSense
  • 46. Travelling wave generation Streamlines across two electrodes Copyright© IntelliSense
  • 47. Travelling wave generation Streamlines across two electrodes Copyright© IntelliSense
  • 48. Travelling wave generation Streamlines across two electrodes Copyright© IntelliSense
  • 49. Measured streamline pattern P.K. Wong et al, Mechatronics Vol 9 (2004) Copyright© IntelliSense
  • 50. Evolution of fluid velocity Normal velocity profile (100 Hz) Copyright© IntelliSense
  • 51. 10 KHz 10KHz 1 KHz 1 KHz 100 Hz 100Hz Streamlines as function of frequency Roll size decreases with frequency Copyright© IntelliSense
  • 53. PZT actuated membrane Outlet Inlet Flow chamber Example: Valveless piezoelectrically actuated micropump Flow evolution in a piezoelectric membrane micro pump
  • 54. Concentration skewing Minimized concentration skewing Two reactants meeting at the junction and reacting to form a new analyte. Support for multivalent reactions is new in v 8.5 Enhanced ion drag calculations allows you to optimize elbow turns to minimize concentration skews Enhanced Chemical Reaction Enhanced transport behavior 1 Microfluidics with enhanced transport kinetics 2 Multivalent Ion drag calculations in electrokinetic transport
  • 55. Droplet moving around a pre-set track (top view) Droplet fission (top view) Electrowetting on dielectric (EWOD) 3 3D Electrowetting calculations
  • 56. Membrane Inlet Micro-mixing in a valve Flow mixing Fluid Structure Interaction Flow separation device Concentration gradient evolution Y combiner Inlet flow - membrane interaction Microfluidics• Electrokinetics • Transport stochiometry • Heat transfer • Free Surface Flow • Fluid Structure Interaction • Electrochemistry • Micro-mixing • Electrophoresis • Dielectrophoresis • Capillary flow and electro-separation • Electro-osmosis • Electro- hydrodynamics • Flow cyclometry • Micro-pumps and valves Electrokinetics Electro-osmotic driven flow Electrophoresis/Dielectrophoresis Free surface flow Multiplex focusing Electrohydrodynamics for cooling High Frequency Waste separation Slide coater
  • 57. Thank you • • ध"यवाद • !"‫'&%ا ل‬ Grazie •Merci • Gracias • Danke •Obrigado • Dank U •Terima Kasih www.intellisense.com