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IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 433
STIRLING ENGINE PERFORMANCE PREDICTION USING SCHMIDT
ANALYSIS BY CONSIDERING DIFFERENT LOSSES
Rakesh K. Bumataria1
, Nikul K. Patel2
1
P. G. Student, Mechanical Engg. Dept., The M S University of Baroda, Gujarat, India, bumatariarakesh@yahoo.co.in
2
Assistant Professor, Mechanical Engg. Dept., The M S University of Baroda, Gujarat, India, nikulatmsu@gmail.com
Abstract
A low temperature ratio Stirling engine analysis required for cost effective, less environment harmfulness and more efficient power
generation compare to Rankine cycle and Brayton cycle for this temperature ratio. A new and complete model for a Stirling engine
has been established. This computerized model predicts the behavior of existing engines reasonably accurately for cases where a
quantitative comparison is available. In order to obtain a closed solution suitable for design optimization a simplified model for a
Stirling engine has been derived considering different types of losses in this engine. This new model has sufficient accuracy for
prediction of the behavior a real engine and its results are quite close to the complete model predictions.
Index Terms: Stirling Engine, Schmidt Analysis, Low temperature ratio, Engine Losses, computerized model
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1. INTRODUCTION
Analysis of the Stirling cycle is complicated by the fact that
not all elements of the working fluid pursue the same
thermodynamic cycle. Since the ideal cycle analysis has been
presented in closed form solutions, and then they are useful for
preliminary design and first order calculations. In this section
the first order analysis (Schmidt equations) are presented with
considering different types of losses in Stirling engine.
2. IDEAL STIRLING CYCLE, SCHMIDT
EQUATIONS
Fig-1: Ideal Stirling Cycle P-V Diagram
As shown in Fig.1, the ideal Stirling cycle consists of two
isotherms connected by two isochors. These processes may be
produced by interconnecting two suitably varying volumes
through a regenerator. The cycle starts with isothermal
compression in the cold space at cold temperature TC, process
1-2. Then the gas flows through the regenerator and gains
enough heat to reach the hot temperature TH. This heating is
such that the same volume of gas which enters to the
regenerator from cold space should discharge from regenerator
to hot space, i.e. the volume variations of hot and cold spaces
must be appropriately related. This constraint is necessary to
satisfy the isochoric heating process 2-3. Then gas expands
isothermally in hot space (hot cylinder) at TH, requiring heat to
be added to gas to maintain it at TH, process 3-4. Then the gas
returns through the regenerator where heat is removed from
the working fluid and stored for its subsequent return, process
4-1. So, defined engine is very idealized and impractical
engine. A more realistic cycle and corresponding analysis was
devised by Gustav Schmidt in 1871. This analysis which has a
sinusoidal volume variation has now become the classical
analysis of the cycle and is generally believed to give a more
reasonable approximation of actual engine performance.
Nevertheless, the analysis still remains very highly idealized,
so that in practice the indicated performance of an engine will
likely be no better than 60% of the predicted Schmidt cycle
performance. Principal assumptions of the Schmidt cycle are
[1]:
1. The regenerative process is perfect.
2. The instantaneous pressure is the same throughout
the system.
3. The working fluid obeys the characteristic gas
equations, PV=RT.
4. There is no leakage and the mass of working fluid
remains constant.
5. The volume variations in the working space occur
sinusoidal.
6. There are no temperature gradients in the heat
exchangers.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 434
7. The cylinder wall and piston temperatures are
constant.
8. There is perfect mixing of the cylinder constants.
9. The temperature of the working fluid in the dead
volumes is constant.
10. The speed of the machine is constant.
11. Steady state flow conditions are established.
3. ANALYSIS OF PRACTICAL STIRLING
ENGINES
Analysis of the Stirling engine can be divided into three
groups or so called “orders” [2] first order analysis includes
the basic thermodynamics of the engine on a stepwise model
which is usually called the Schmidt analysis. In order to make
this analysis comparable with real engine performances it
should be combined with some critical experiences factors.
Second order analysis starts with the Schmidt analysis or
something similar. Various power losses are calculated and
added to the Schmidt heat input. All these engine processes
are assumed to process in parallel and independently of each
other. Finally, the third order analysis divides the engine into a
number of nodes and solves the basic differential equations
that govern this engine by numerical methods. Third order
methods are much more laborious but since fewer assumptions
are made prediction of engine performance is expected to be
more accurate.
In this section the method of analysis which is used for this
paper is presented. This method is more accurate than the
second order analysis and it is essentially based on the Rios
[4] second order model. Similarity of this model and the
second order method is because a calculation of the losses is
independent of the basic engine thermodynamics calculations.
Otherwise, it makes no use of the Schmidt model as being too
idealized.
4. MASS LOW RATES INSIDE THE STIRLING
ENGINE
One of the important tasks of modeling a Stirling engine is to
present a model which is able to represent the dynamics
involved in all essential processes of the engine.
Determination of an accurate average mass flow rates, over a
cycle inside each components of the system is important
because these values determines the Reynolds’s number,
pressure drop and temperature drop inside the corresponding
components. This constitutes one more reasons why most
over-simplified closed form solutions which have been
previously presented do not predict the behavior of a real
Stirling engine accurately.
Fig-2: General Configuration of a Stirling engine
Fig.2 shows a general configuration of a Stirling engine. Since
it is assumed the total mass of the working fluid is constant
and there is essentially no mass leakage, then it means
whatever mass flows into the three heat exchangers in the first
half of the cycle should come out of them during the second
half of the cycle. The assumption of sinusoidal volume
variations inside the hot and cold spaces usually helps to
provide similar mass flow results.
( )1 sin
2
h H
t
V V
ω−
= ×
( )1 sin
2
c C
t
V V
ω φ− −  = ×
( )
sin
sin
2cos
C
net
V
Q t
ω φ
ω α
α
× ×
= +
Where
cos
tan
sin
H
C
V
V
φ
α
φ
 
+ 
 =
These pressures and temperatures would result in the
following mass flow rates.
Heater:
2
sin
1
2 cos1
H m C ch
H
A
m P V F
R TA
φ
ω
α
 
= × + × × × × 
× × ×− 
&
Cooler:
2
sin
1
2 cos1
C m C cc
C
A
m P V F
R TA
φ
ω
α
 
= × − × × × × 
× × ×− 
&
Regenerator:
sin
2 cos
R m C cr
R
m P V F
R T
φ
ω
α
= × × × ×
× × ×
&
Where Fch, Fcc and Fcr are the correction factors, which have to
be determined. As might be expected they are very close to
unity. The same considerations used for basic output power
correction factors can once again be applied here. This means
that each of these correction factors Fch, Fcc, Fcr are functions
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 435
of temperature ratios H
C
T
T
 
 
 
, phase angle differences φ and
dead volume ratios. Therefore, each of them can be taken as a
multiplication of three factors.
( ) ( ) ( )cc ct c cDF f T f f Dφ φ= × ×
( ) ( ) ( )cr rt r rDF f T f f Dφ φ= × ×
( ) ( ) ( )ch ht h hDF f T f f Dφ φ= × ×
Different correction factors for mass flow rate are as follow.
For temperature ratio H
C
T
T
 
 
 
:
Heater:
2
0.24 0.187 0.8455 ; 1.5
( )
0.205 0.7645 ; 1.5
H H H
C C C
ht
H H
C C
T T T
T T T
f T
T T
T T
    
− + + ≥   
    = 
 
+ < 
 
Cooler:
2
0.01962 0.2088 1.3102 ; 1.5
( )
0.178 1.309 ; 1.5
H H H
C C C
cT
H H
C C
T T T
T T T
f T
T T
T T
    
 − + ≥   
    = 
 
− + < 
 
Regenerator:
2
1.052 ; 2
( )
0.0194 0.0923 0.943 ; 2
H
C
rT
H H H
C C C
T
T
f T
T T T
T T T

>

= 
   − + + ≤   
   
For the phase angle difference (ϕ):
Heater:
4 2 2
( ) 1.463667 10 1.5516 10 0.798hf φ φ φ φ− −
= × − × +
Cooler: 5 2 2
( ) 7.04762 10 1.504764 10 0.201cf φ φ φ φ− −
= × − × +
Regenerator:
5 2 3
( ) 8.0381 10 1.60382 10 0.08rf φ φ φ φ− −
= × − × +
Note: the absolute value of φ should be used for above
equations.
For the dead volumes:
Heater:
0.1373 0.8864 ; DH 2
0.408 DH+1.08 ; DH > 2
hD
DH
f
× + ≤
= 
×
Cooler: 0.333 1.293 ;DC 0.6
( )
0.111 1.163 ;DC > 0.6
cD
DC
f DC
DC
− × + ≤
= 
− × +
Regenerator:
0
H
0
H
1.06 ;T 556
( ) 1.06 ;DR<1.17
1
1.072 ; DR>1.17 &T >556 C
30
rD
C
f DR
DR

 <

= 

 × +

Where:
C
VDH
DH
V
=
C
VDC
DC
V
=
C
VDR
DR
V
=
5. EVALUATION OF DIFFERENT TYPES OF
LOSSES
In general, the losses due to imperfect components can be
divided into three types: those which are in the pressure-
volume flow domain, those in the force-velocity domain and
those which are in the temperature-entropy domain. Pressure
drop in the heat exchangers, which produces power loss,
belongs to the first group, while axial conduction and the
effect of piston motion are in the third group, and coulumb
friction is in second group. In this section different types of
losses, which have been realized up to this time are evaluated
based on the most recent analytical techniques.
5.1 Pressure-volume flow domain losses
Although there are some differences in design configurations
of Stirling engine but for analysis all of them can be simplified
as shown in Fig. 3. There are five major components: cold
space, hot space, cooler, regenerator and heater. In the ideal
cycle there are only three components: i.e. there is no heater
and cooler in the system. In fact, the hot and cold spaces are
surrounded by hot and cold temperature sources.
Fig-3: Major components in Stirling engine
Considering the general configurations of a real engine free
flow areas in the three heat-exchangers are relatively small
which results a significant pressure loss in the system. Power
loss due to the pressure drop has been evaluated in a similar
fashion in all of the previous analysis.
Pressure drop in three heat exchangers are as follow.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 436
For Cooler:
2
1
2
C C C
C C
RT f mL
P
d AFRC P
× 
∆ = × × × 
 
& &
For Heater:
2
1
2
H H H
H H
RT f mL
P
d AFRH P
× 
∆ = × × × 
 
& &
For Regenerator:
2
1
2
R R R
R R
RT f mL
P
d AFRR P
× 
∆ = × × × 
 
& &
Where, Pc, PH and PR are the mean pressure inside the cooler,
heater and regenerator respectively.
Now, supposing the pressure drops have been calculated, how
they can be related to the power loss is important yet not quit
clear. Proper allocation of the losses and determination of
where the entropy generation is occurring both significantly
affects the engine performance. Engines which have been
presumed to have high efficiencies often in practice do not
perform as well. This is most often due to the improper
allocation of the losses in the system.
Power loss due to the pressure drop in each heat exchanger,
result follows in a closed form solution.
( )
( ) ( )
3 2 2
2
2 2
sin
8 cos
1 1
sin sin 2 sin 2
8 2
C
Loss c
Vf L
W F
RH AFR
ω φρ
π α
φ α φ α φ
× ×
= × × × × ×
 
+ − + +  
Where f is the friction factor, A is the flow path area, L is the
length of the heat exchanger and AFR L
RH
AHT
×
= , AHT is the
total heat transfer area.
Equation can be re-written for each of the heat exchangers
based on their geometries as follows.
For heater:
2
1
, 1
4 1
m
H
P A
RH DH
RT A
ρ
 
= × = + 
− 
( ) ( )
3 3
2
2
3 2 4
2
2
1
8 1
sin 1 1
sin sin 2 sin 2
cos 6 2
C m
H
Loss H ch
H H
A
V P
L A
W f F
DH N DH R T
ω
π
φ
φ α φ α φ
α
 
× × × + 
− = × × × × ×
× × ×
 
+ − + +  
Where DH is the heater tube diameter, NH is the number of
tubes, LH is the tube length and fH is the friction factor in the
heater.
Similarly,
For cooler:
( ) ( )
3 3
2
2
3 2 4
2
2
1
8 1
sin 1 1
sin sin 2 sin 2
cos 6 2
C m
C
Loss C cc
C C
A
V P
L A
W f F
DC N DC R T
ω
π
φ
φ α φ α φ
α
 
× × × − 
− = × × × × ×
× × ×
 
+ − + +  
Where DC is the heater tube diameter, NC is the number of
tubes, LC is the tube length and fC is the friction factor in the
heater.
For regenerator:
1 R
R
LL
D dw
σ
σ
− 
= × 
 
(For wire filling)
1 1
4
HR dw
σ
σ
−
= × ×
3 1
2
R
R
LL
D ds
σ
σ
− 
= × × 
 
(For sphere fillings)
1 1
6
HR ds
σ
σ
−
= × ×
R
VDR
AFRR
L
=
( ) ( )
3 3 2
2
2 2
sin
16 cos
1 1
sin sin 2 sin 2
6 2
m CR R
Loss cr
H R
R
P Vf L
W F
R R TVDR
L
ω φ
π α
φ α φ α φ
× ×
= × × × × ×
× × 
 
 
 
+ − + +  
5.2 Temperature-Entropy domain losses
Events which decrease the effective hot temperature of the hot
space and increase the effective cold temperature in the cold
space would push the engine farther from the ideal case and
considered by investigators up to this time are: temperature
drop losses in heater and cooler, regenerator imperfection
from heat transfer view point, axial conduction heat transfer
loss, piston generate entropy inside the system. Those losses
which are in this category and which have been motion or
shuttle heat transfer loss, heat leakage from the system,
transient heat transfer loss due to non-uniform temperature
distribution and heat pumping loss inside the gap between
cylinder and piston. In this section derivation of each of these
losses is presented.
5.2.1Temperature-Drop losses in Heater and Cooler
A temperature difference is necessary in order to transfer heat
between the working fluid and the heat exchanger walls. This
means that the temperature of the gas entering the hot and cold
spaces and the regenerator will not be the same as heat
exchanger wall temperature but a slightly different
temperature.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 437
Fig-4: Temperature drop loss in heat-exchanger
The gas enter the heat exchanger from the regenerator with a
temperature Ta; at the exit of the heat exchanger the
temperature is Tb. when the gas enters the heat exchanger from
the cylinder side, its temperature is TC; at the entrance of the
regenerator the temperature is Td. Further
more EQ c bT T T∆ = − . The temperature of the heat exchanger
is assumed to remain at Ts throughout the cycle. Then from
heat exchanger theory.
Effective temperature in Cold space:
( )
( )
1 1
exp 2 1
C
C C
C C
W k
T T
m R T k NTUc
× −
= × ×
× × × × −
&
Effective temperature in hot space:
( )
( )
1 1
exp 2 1
H
H H
H H
W k
T T
m R T k NTUh
× −
= × ×
× × × × −
&
These effective temperatures which are different from the
source temperatures TC & TH would represent temperature
drop in heater and temperature increase in cooler. The
consequent entropy generation in these heat exchangers results
in a power loss which is taken out in the compressor. This
means that the compressor work would be increased by a
factor C H
C H
T T
T T
   
×   
  
&
&
.
This means:
Power loss to the temperature drop in heater
( )
( )
1 1
exp 2 1
h c
losshT
h H
W W k
W
m R T k NTUh
× × −
= ×
× × × × −
Power loss to the temperature drop in cooler
( )
( )
1 1
exp 2 1
c c
losscT
c C
W W k
W
m R T k NTUc
× × −
= ×
× × × × −
5.2.2 Imperfect heat transfer in regenerator
In the ideal (perfect) regenerator when gas flows through the
regenerator coming from the warm-end of the engine at hot
temperature TH, it increases heat such that by the time that the
flow leaves the regenerator it reaches the cold temperature TC
and the regenerator gains all of the heat. Then similarly, when
gas flows back from the cold-end at TC temperature and back
through the regenerator it should be reheated by the
regenerator such that when the flow leaves the regenerators it
should have temperature TH. This happens only in ideal case,
i.e. having instantaneous heat transfer with no thermal
resistances. Therefore, we can define regenerator effectiveness
as the ratio of the actual heat which is transferred to the gas by
the regenerator to that transferred ideally.
( )
R
p H C
Q
E
m C T T
=
× −
If the effectiveness can be calculated then QR and
consequently ( )p H C Rm C T T Q× − − which the heat loss due to
the imperfect regenerator can be evaluated. Qvale and smith
[3] have derived on approximate closed form solution for the
enthalpy flow through the regenerator. This solution was
derived sinusoidal pressure and flow variations. Rios [4]
derived a more general solution for this enthalpy flow
calculations but it requires computer simulations.
( )
2
2
R t R v H C
r
Q f m C T T
NTU
= × × − ×
+
&
Where
r
R v
H AH
NTU
m C
×
=
×&
5.2.3 Axial conduction heat loss
All materials conduct heat to a greater or lesser extent. Metals
are generally good conductors. Since there is a temperature
gradient between the two ends of the Stirling engine, then one
might expect a significant amount of heat conduction from the
warm side of the system (heater) to the cold side (cooler). The
intermediate which conduct this heat are regenerator internal
solid materials are also the gas inside the void volume of the
regenerator. Usually the regenerator of a Stirling engine is
made of many layers fine screen stack since the controlling
resistance is now the contact between adjacent wires. Since
the wires are somewhat like uniformly sized cylinders then the
formula which is given by Gorring [5] can be used for thermal
conductivity of the combination of gas and material of the
combination of gas and material of the regenerator.
1
1
1
1
1
1
m
g
m
g
mg g
m
g
m
g
k
k
k
k
k k
k
k
k
k
σ
σ
+
− +
−
= ×
+
+ −
−
Where σ the regenerator porosity, kg is the gas conductivity
and km is the metal conductivity. Therefore the conducted heat
would be
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 438
H C
C mg
R
T T
Q k AR
L
−
= × ×
Where LR is the regenerator length and AR is the cross-
sectional area of the regenerator.
5.2.4 Shuttle heat transfer loss
Shuttle loss is one of the important thermal effects found in
Stirling engine. This effect comes from the reciprocating
action of the displacer (piston) from the hot end to the cold
end.
Top Dead Centre
Bottom Dead Centre
Fig.5 Shuttle heat transfer loss
When the displacer (piston) moves toward the top dead centre
position its temperature is less than TH and it is entering to a
region with TH temperature. Therefore there is a heat
conduction from the cylinder walls to the displace (piston) is
at bottom dead centre. This conduction occurs; through each
reciprocation. Rios [4] has presented a nice derivation for this
heat conduction.
( )
8
g H C
B S
Q k s T T BET
l L
π    
= × × − × × ×   
   
2
2
2
2 1
C C
BET
C
−
=
−
2
p
g p
k
C l
k
ω
α
= × ×
×
Where B and s are the bore and stroke of the hot cylinder; kp
and αp are thermal conductivity and thermal diffusivity of the
displacer (piston); l is the gap between piston and cylinder; L
is the piston length and ω is the frequency of the engine.
5.2.5 Heat leakage
Since the warm-end of the system operates at a temperature
greater than the ambient temperature, then heat conduction
and radiation effects are present. Depending on the hot
temperature if TH is high enough i.e. of the order of 810K then
radiation heat transfer would be significant otherwise
conduction would be the primary mechanism for significant
heat leakage from the system. Because the present work deals
with the temperature ratios less than 2.0, then only conduction
heat transfer is assumed.
Fig.6 Heat leakage in cylinder wal
l
( )
( )
2
1 1
ln
H amb
L
i c o
T T
Q
R t
R
L R h L k L R t h
π −
=
+ 
 
 + +
× × × × + ×
For forced convection inside the cylinder we take 6i
g
h D
k
×
=
3 g
i
k
h
R
×
⇒ =
For free convection outside, especially because the outside
fluid is air, we assume 0 2
0.019874
kJ
h
m s K
=
× ×
. Also for
length L one half of the stroke is chosen. This is due to the fact
that gas has almost a sinusoidal motion the amplitude of that
which is half of the stroke would be a suitable characteristic of
length. Therefore, by substituting all of these we get:
( )
( )
1 1
ln
3 3.5
H amb
L
g
T T
Q
R t
R
s k s k s R t
π −
=
+ 
 
 + +
× × × +
Where kg and kc are thermal conductivities of the gas inside
the cylinder and the wall material respectively, s is the stroke
and R is one half of the bore.
If the radiation heat transfer is significant then a similar
analysis with radiation heat transfer equation can be used.
Although the temperature inside the cylinder has a sinusoidal
variation with a mean value, i.e. it is a combination of a
constant and an alternatory temperature but because of low
amplitude of the alternatory part, less than 10% of the constant
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 439
value, the mean (or constant) value can be used in this
equation for heat leakage calculations.
5.2.6 Transient heat transfer loss in the cylinders
One of the important characteristics of an ideal Stirling engine
is the assumed uniform temperature distribution of the gas
inside the cylinders. However, in a real engine the temperature
is not uniformly distributed at any time inside the cylinders.
The resultant temperature gradient between the layers of the
gas in the centre and near the wall of the cylinder produces a
heat flow from the wall to the centre and vice versa, which
Smith and Co-writer have called the instantaneous or transient
heat transfer.
Fig-7: Transient Heat transfer Lump model
The result becomes:
( ) ( )
.8 .4 1
.052 Re cosl
p g m m
m
Pk
Q pr k T X
k P
φ
− 
= × × × × × 
 
Where Xm is the amplitude of the piston displacement which
equals to one-half of the stroke.
5.2.7 Heat pumping loss inside the piston and cylinder gap
Fig-8: pumping heat loss inside the piston and cylinder gap
There is a radial gap between the inner diameter (ID) of the
engine cylinder and the outer diameter (OD) of the piston
(Displacer). This gap is ring sealed at the cold end. As the
engine is pressurized and depressurized gap flows into and out
of this gap. Since the closed end of the gap is cold, extra heat
must be added to the gap as it comes back from this gap. Leo
[5] has derived the following semi-empirical equation for the
amount of heat loss by this mechanism
( )
( )
.6 1.6
max min2
3 2
p
oss p H C p
g R
BC P P l
Q C T T L L
k R T
ωω
π
  − × 
= × × × − × ×   
×    
Where B is the bore, l is the gap side, Lp is the length of the
displacer (piston) and ω is the frequency.
5.3 Force Displacement domain loss
The only utilized loss in this category is mechanical frictional
loss. in the literature of Stirling engine there is no equation for
correlation or even any data for this type of loss. Martini [5]
has arbitrarily used 20% of the basic output power as
mechanical fraction. For the present analysis the data for
internal combustion engines has been used to estimate this
loss. Edward [10] derived correlation for mechanical friction
loss for the piston in term of the friction mean effective
pressure (fmep). Since it approximates a linear relationship
between fmep and engine speed, then the following correlations
has been used.
( )2
6.8948 10 .002 1mepf N−
= × × +
Where N (RPM) and fmep (bar).
Then the power loss due to this friction effect, based on the
mean effective pressure definitions, is:
531
mep
V N n
p f
× ×
= ×
Where n is number of cylinders and V is the displacement
volume
( ) ( )2 14.6706 .002 1loss H Cp N V V= × × + × +
N in RPM, VH, VC in cc and Ploss in Watts.
6. AVAILABLE DATA AND COMPARISON
WITH COMPUTATIONAL MODELS
Using all this analysis for behavior prediction of Stirling
engine one mathematical model created in C-language
programming that called Computational model. The input data
for this model are: temperature of hot and cold sources, mean
pressure inside the system, working fluid, speed of the engine,
cold and hot space volumes, and dead volumes, phase angle
difference between the hot and cold spaces, volume
displacements and the heat exchangers geometries. This
Computational model can be used for any operational
temperature ratio and mean pressure. Since the low
temperature ratio and mean pressure. Since the low
temperature ratio results are to be compared with the available
data in the following chapters, then in this section we use the
certain high temperature measured data on Stirling engines to
compare with the complete model predictions. In this way, we
might better test the accuracy of this model over a wide
operating range for temperature and temperature ratio.
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 440
Many different types of Stirling engines have been designed
and built. However, only a few of them have been published
specifications wherein sufficient details have been given in the
literature. For the cooperation purposes of this section the
following engines are considered and discussed.
(A) Allison engine
The investigation conducted by the Allison division of
General Motors Corporations [10] has been the only test
reported in which all conditions were described in sufficient
detail to give a reliable verifications of the overall model. The
development of this engine was part of a space-power program
and several engine designs were built and tested as part of the
project. The recorded performances data of two of the designs
are compared to the results of the Computational model.
Fig-9: Comparison of Allison engine output with
Computational model (Φ =118)
Fig-10: Comparision of Allison engine efficiency with
Computational model (phy=118)
Fig-11: Comparison of Allison engine output with
Computational model (Φ=112)
Fig-12: Comparison of Allison engine efficiency with
Computational model (Φ =112)
(B) GPU-3 engine:
General Motors Research conducted a program for the U.S.
Army to produce a silent electric power source in 1960s. This
Ground power unit (GPU) development went through three
different models. Two of the last model GPU-3 were
preserved and are now being used by NASA Lewis Research
Centre to obtain reliable measurements of a more or less
modern type of Stirling engine.
Lewis Research Centre (LeRC) has used a third order analysis
and presented a series of test points with computed
performances. Therefore the results of LeRC are compared
with the complete model results in Fig. 13 and 14. This
comparison shows that LeRC model is more optimistic than
the present Computational model from the output power view
point. On the other hand their heat input is more than that what
the Computational model is predicting. This is due to the fact
that the Computational model has been run with incomplete
specifications of the engine. Such as dead volumes inside the
IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308
__________________________________________________________________________________________
Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 441
system and that is the reason for having higher efficiencies
from the Computational model than LeRC results. Finally the
LeRC performances are assuming the mechanical dry friction
losses to be 20% of the basic output power, which has no
reason to be a good approximation.
Fig-13: Comparison of GPU-3 engine output with
Computational model (H2)
Fig-14: Comparison of GPU-3 engine output with
Computational model (He2)
CONCLUSION
The Computational model has been successfully applied to the
analysis and prediction of the performance of practical
Stirling. This requires no “real times” calculations. Merely by
giving the operating conditions and engine geometry the
model yields the performance of the engine with detailed
values of the different losses.
REFERENCES
[1] G. Walker, “Stirling engines”, Oxford Science
Publications 1980.
[2] R. K. Rajput, “Heat and mass transfer”, S. Chand, New
Delhi, 2007.
[3] Einar B., Qvale and J. L. Smith Jr, “An Approximate
solution for the Thermal performance of the Stirling engine
Regenerator”, ASME paper, 68-WA-Enter-1,1968.
[4] Perdro A. Rios, “An Analytical and experimental
investigation of the Stirling cycle”, D.Sc., Thesis, M.I.T. 1969.
[5] W. R. Martin, M. L. Collie, “Stirling engine design and
feasibility for automotive use”, Energy technology, Review
no.47. 1979.
[6] W.J.D. Annand, “Heat transfer in the Cylinders of
Reciprocating internal engines”, Proceedings of institutions of
mechanical engineers, volume 177, No. 36, 1963.
[7] R. P. Adair, E. Qvale“Instantneous heat transfer to the
cylinder wall in reciprocating compressors ”, proceedings of
1972 purdue compressor tech. conference.
[8] Kanppil Lee, Joseph L., Smith Jr., Henry B. Faulkner,
“performance loss due to transient heat transfer in the cylinder
of Stirling engines”, 15th
IECEC, paper 799251, August 1979.
[9] C. Fayette Taylor, Edward S. Taylor, ”The internal
combustion engine”, International Text Book Co., 1966.
[10] Einar B., Qvale, “An analytical model of Stirling type
engines”, Ph.D. Thesis, M.I.T. January 1967.
BIOGRAPHIES
Name: Mr. Rakesh K. Bumataria
Contact No: +91-9924402808
E-mail:
bumatariarakesh@yahoo.co.in
Specialization: Thermal
Analysis, CFD, Fluid Flow
Analysis
Name: Mr.Nikul K. Patel
Contact No: +91-9909976040
E-mail: nikulatmsu@gmail.com
Specialization: I C Engine,
Automobile, Bio-diesel, CFD
Analysis

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Stirling engine performance prediction using schmidt

  • 1. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 433 STIRLING ENGINE PERFORMANCE PREDICTION USING SCHMIDT ANALYSIS BY CONSIDERING DIFFERENT LOSSES Rakesh K. Bumataria1 , Nikul K. Patel2 1 P. G. Student, Mechanical Engg. Dept., The M S University of Baroda, Gujarat, India, bumatariarakesh@yahoo.co.in 2 Assistant Professor, Mechanical Engg. Dept., The M S University of Baroda, Gujarat, India, nikulatmsu@gmail.com Abstract A low temperature ratio Stirling engine analysis required for cost effective, less environment harmfulness and more efficient power generation compare to Rankine cycle and Brayton cycle for this temperature ratio. A new and complete model for a Stirling engine has been established. This computerized model predicts the behavior of existing engines reasonably accurately for cases where a quantitative comparison is available. In order to obtain a closed solution suitable for design optimization a simplified model for a Stirling engine has been derived considering different types of losses in this engine. This new model has sufficient accuracy for prediction of the behavior a real engine and its results are quite close to the complete model predictions. Index Terms: Stirling Engine, Schmidt Analysis, Low temperature ratio, Engine Losses, computerized model ------------------------------------------------------------------------------------------------------------------------------------------------- 1. INTRODUCTION Analysis of the Stirling cycle is complicated by the fact that not all elements of the working fluid pursue the same thermodynamic cycle. Since the ideal cycle analysis has been presented in closed form solutions, and then they are useful for preliminary design and first order calculations. In this section the first order analysis (Schmidt equations) are presented with considering different types of losses in Stirling engine. 2. IDEAL STIRLING CYCLE, SCHMIDT EQUATIONS Fig-1: Ideal Stirling Cycle P-V Diagram As shown in Fig.1, the ideal Stirling cycle consists of two isotherms connected by two isochors. These processes may be produced by interconnecting two suitably varying volumes through a regenerator. The cycle starts with isothermal compression in the cold space at cold temperature TC, process 1-2. Then the gas flows through the regenerator and gains enough heat to reach the hot temperature TH. This heating is such that the same volume of gas which enters to the regenerator from cold space should discharge from regenerator to hot space, i.e. the volume variations of hot and cold spaces must be appropriately related. This constraint is necessary to satisfy the isochoric heating process 2-3. Then gas expands isothermally in hot space (hot cylinder) at TH, requiring heat to be added to gas to maintain it at TH, process 3-4. Then the gas returns through the regenerator where heat is removed from the working fluid and stored for its subsequent return, process 4-1. So, defined engine is very idealized and impractical engine. A more realistic cycle and corresponding analysis was devised by Gustav Schmidt in 1871. This analysis which has a sinusoidal volume variation has now become the classical analysis of the cycle and is generally believed to give a more reasonable approximation of actual engine performance. Nevertheless, the analysis still remains very highly idealized, so that in practice the indicated performance of an engine will likely be no better than 60% of the predicted Schmidt cycle performance. Principal assumptions of the Schmidt cycle are [1]: 1. The regenerative process is perfect. 2. The instantaneous pressure is the same throughout the system. 3. The working fluid obeys the characteristic gas equations, PV=RT. 4. There is no leakage and the mass of working fluid remains constant. 5. The volume variations in the working space occur sinusoidal. 6. There are no temperature gradients in the heat exchangers.
  • 2. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 434 7. The cylinder wall and piston temperatures are constant. 8. There is perfect mixing of the cylinder constants. 9. The temperature of the working fluid in the dead volumes is constant. 10. The speed of the machine is constant. 11. Steady state flow conditions are established. 3. ANALYSIS OF PRACTICAL STIRLING ENGINES Analysis of the Stirling engine can be divided into three groups or so called “orders” [2] first order analysis includes the basic thermodynamics of the engine on a stepwise model which is usually called the Schmidt analysis. In order to make this analysis comparable with real engine performances it should be combined with some critical experiences factors. Second order analysis starts with the Schmidt analysis or something similar. Various power losses are calculated and added to the Schmidt heat input. All these engine processes are assumed to process in parallel and independently of each other. Finally, the third order analysis divides the engine into a number of nodes and solves the basic differential equations that govern this engine by numerical methods. Third order methods are much more laborious but since fewer assumptions are made prediction of engine performance is expected to be more accurate. In this section the method of analysis which is used for this paper is presented. This method is more accurate than the second order analysis and it is essentially based on the Rios [4] second order model. Similarity of this model and the second order method is because a calculation of the losses is independent of the basic engine thermodynamics calculations. Otherwise, it makes no use of the Schmidt model as being too idealized. 4. MASS LOW RATES INSIDE THE STIRLING ENGINE One of the important tasks of modeling a Stirling engine is to present a model which is able to represent the dynamics involved in all essential processes of the engine. Determination of an accurate average mass flow rates, over a cycle inside each components of the system is important because these values determines the Reynolds’s number, pressure drop and temperature drop inside the corresponding components. This constitutes one more reasons why most over-simplified closed form solutions which have been previously presented do not predict the behavior of a real Stirling engine accurately. Fig-2: General Configuration of a Stirling engine Fig.2 shows a general configuration of a Stirling engine. Since it is assumed the total mass of the working fluid is constant and there is essentially no mass leakage, then it means whatever mass flows into the three heat exchangers in the first half of the cycle should come out of them during the second half of the cycle. The assumption of sinusoidal volume variations inside the hot and cold spaces usually helps to provide similar mass flow results. ( )1 sin 2 h H t V V ω− = × ( )1 sin 2 c C t V V ω φ− −  = × ( ) sin sin 2cos C net V Q t ω φ ω α α × × = + Where cos tan sin H C V V φ α φ   +   = These pressures and temperatures would result in the following mass flow rates. Heater: 2 sin 1 2 cos1 H m C ch H A m P V F R TA φ ω α   = × + × × × ×  × × ×−  & Cooler: 2 sin 1 2 cos1 C m C cc C A m P V F R TA φ ω α   = × − × × × ×  × × ×−  & Regenerator: sin 2 cos R m C cr R m P V F R T φ ω α = × × × × × × × & Where Fch, Fcc and Fcr are the correction factors, which have to be determined. As might be expected they are very close to unity. The same considerations used for basic output power correction factors can once again be applied here. This means that each of these correction factors Fch, Fcc, Fcr are functions
  • 3. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 435 of temperature ratios H C T T       , phase angle differences φ and dead volume ratios. Therefore, each of them can be taken as a multiplication of three factors. ( ) ( ) ( )cc ct c cDF f T f f Dφ φ= × × ( ) ( ) ( )cr rt r rDF f T f f Dφ φ= × × ( ) ( ) ( )ch ht h hDF f T f f Dφ φ= × × Different correction factors for mass flow rate are as follow. For temperature ratio H C T T       : Heater: 2 0.24 0.187 0.8455 ; 1.5 ( ) 0.205 0.7645 ; 1.5 H H H C C C ht H H C C T T T T T T f T T T T T      − + + ≥        =    + <    Cooler: 2 0.01962 0.2088 1.3102 ; 1.5 ( ) 0.178 1.309 ; 1.5 H H H C C C cT H H C C T T T T T T f T T T T T       − + ≥        =    − + <    Regenerator: 2 1.052 ; 2 ( ) 0.0194 0.0923 0.943 ; 2 H C rT H H H C C C T T f T T T T T T T  >  =     − + + ≤        For the phase angle difference (ϕ): Heater: 4 2 2 ( ) 1.463667 10 1.5516 10 0.798hf φ φ φ φ− − = × − × + Cooler: 5 2 2 ( ) 7.04762 10 1.504764 10 0.201cf φ φ φ φ− − = × − × + Regenerator: 5 2 3 ( ) 8.0381 10 1.60382 10 0.08rf φ φ φ φ− − = × − × + Note: the absolute value of φ should be used for above equations. For the dead volumes: Heater: 0.1373 0.8864 ; DH 2 0.408 DH+1.08 ; DH > 2 hD DH f × + ≤ =  × Cooler: 0.333 1.293 ;DC 0.6 ( ) 0.111 1.163 ;DC > 0.6 cD DC f DC DC − × + ≤ =  − × + Regenerator: 0 H 0 H 1.06 ;T 556 ( ) 1.06 ;DR<1.17 1 1.072 ; DR>1.17 &T >556 C 30 rD C f DR DR   <  =    × +  Where: C VDH DH V = C VDC DC V = C VDR DR V = 5. EVALUATION OF DIFFERENT TYPES OF LOSSES In general, the losses due to imperfect components can be divided into three types: those which are in the pressure- volume flow domain, those in the force-velocity domain and those which are in the temperature-entropy domain. Pressure drop in the heat exchangers, which produces power loss, belongs to the first group, while axial conduction and the effect of piston motion are in the third group, and coulumb friction is in second group. In this section different types of losses, which have been realized up to this time are evaluated based on the most recent analytical techniques. 5.1 Pressure-volume flow domain losses Although there are some differences in design configurations of Stirling engine but for analysis all of them can be simplified as shown in Fig. 3. There are five major components: cold space, hot space, cooler, regenerator and heater. In the ideal cycle there are only three components: i.e. there is no heater and cooler in the system. In fact, the hot and cold spaces are surrounded by hot and cold temperature sources. Fig-3: Major components in Stirling engine Considering the general configurations of a real engine free flow areas in the three heat-exchangers are relatively small which results a significant pressure loss in the system. Power loss due to the pressure drop has been evaluated in a similar fashion in all of the previous analysis. Pressure drop in three heat exchangers are as follow.
  • 4. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 436 For Cooler: 2 1 2 C C C C C RT f mL P d AFRC P ×  ∆ = × × ×    & & For Heater: 2 1 2 H H H H H RT f mL P d AFRH P ×  ∆ = × × ×    & & For Regenerator: 2 1 2 R R R R R RT f mL P d AFRR P ×  ∆ = × × ×    & & Where, Pc, PH and PR are the mean pressure inside the cooler, heater and regenerator respectively. Now, supposing the pressure drops have been calculated, how they can be related to the power loss is important yet not quit clear. Proper allocation of the losses and determination of where the entropy generation is occurring both significantly affects the engine performance. Engines which have been presumed to have high efficiencies often in practice do not perform as well. This is most often due to the improper allocation of the losses in the system. Power loss due to the pressure drop in each heat exchanger, result follows in a closed form solution. ( ) ( ) ( ) 3 2 2 2 2 2 sin 8 cos 1 1 sin sin 2 sin 2 8 2 C Loss c Vf L W F RH AFR ω φρ π α φ α φ α φ × × = × × × × ×   + − + +   Where f is the friction factor, A is the flow path area, L is the length of the heat exchanger and AFR L RH AHT × = , AHT is the total heat transfer area. Equation can be re-written for each of the heat exchangers based on their geometries as follows. For heater: 2 1 , 1 4 1 m H P A RH DH RT A ρ   = × = +  −  ( ) ( ) 3 3 2 2 3 2 4 2 2 1 8 1 sin 1 1 sin sin 2 sin 2 cos 6 2 C m H Loss H ch H H A V P L A W f F DH N DH R T ω π φ φ α φ α φ α   × × × +  − = × × × × × × × ×   + − + +   Where DH is the heater tube diameter, NH is the number of tubes, LH is the tube length and fH is the friction factor in the heater. Similarly, For cooler: ( ) ( ) 3 3 2 2 3 2 4 2 2 1 8 1 sin 1 1 sin sin 2 sin 2 cos 6 2 C m C Loss C cc C C A V P L A W f F DC N DC R T ω π φ φ α φ α φ α   × × × −  − = × × × × × × × ×   + − + +   Where DC is the heater tube diameter, NC is the number of tubes, LC is the tube length and fC is the friction factor in the heater. For regenerator: 1 R R LL D dw σ σ −  = ×    (For wire filling) 1 1 4 HR dw σ σ − = × × 3 1 2 R R LL D ds σ σ −  = × ×    (For sphere fillings) 1 1 6 HR ds σ σ − = × × R VDR AFRR L = ( ) ( ) 3 3 2 2 2 2 sin 16 cos 1 1 sin sin 2 sin 2 6 2 m CR R Loss cr H R R P Vf L W F R R TVDR L ω φ π α φ α φ α φ × × = × × × × × × ×        + − + +   5.2 Temperature-Entropy domain losses Events which decrease the effective hot temperature of the hot space and increase the effective cold temperature in the cold space would push the engine farther from the ideal case and considered by investigators up to this time are: temperature drop losses in heater and cooler, regenerator imperfection from heat transfer view point, axial conduction heat transfer loss, piston generate entropy inside the system. Those losses which are in this category and which have been motion or shuttle heat transfer loss, heat leakage from the system, transient heat transfer loss due to non-uniform temperature distribution and heat pumping loss inside the gap between cylinder and piston. In this section derivation of each of these losses is presented. 5.2.1Temperature-Drop losses in Heater and Cooler A temperature difference is necessary in order to transfer heat between the working fluid and the heat exchanger walls. This means that the temperature of the gas entering the hot and cold spaces and the regenerator will not be the same as heat exchanger wall temperature but a slightly different temperature.
  • 5. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 437 Fig-4: Temperature drop loss in heat-exchanger The gas enter the heat exchanger from the regenerator with a temperature Ta; at the exit of the heat exchanger the temperature is Tb. when the gas enters the heat exchanger from the cylinder side, its temperature is TC; at the entrance of the regenerator the temperature is Td. Further more EQ c bT T T∆ = − . The temperature of the heat exchanger is assumed to remain at Ts throughout the cycle. Then from heat exchanger theory. Effective temperature in Cold space: ( ) ( ) 1 1 exp 2 1 C C C C C W k T T m R T k NTUc × − = × × × × × × − & Effective temperature in hot space: ( ) ( ) 1 1 exp 2 1 H H H H H W k T T m R T k NTUh × − = × × × × × × − & These effective temperatures which are different from the source temperatures TC & TH would represent temperature drop in heater and temperature increase in cooler. The consequent entropy generation in these heat exchangers results in a power loss which is taken out in the compressor. This means that the compressor work would be increased by a factor C H C H T T T T     ×       & & . This means: Power loss to the temperature drop in heater ( ) ( ) 1 1 exp 2 1 h c losshT h H W W k W m R T k NTUh × × − = × × × × × − Power loss to the temperature drop in cooler ( ) ( ) 1 1 exp 2 1 c c losscT c C W W k W m R T k NTUc × × − = × × × × × − 5.2.2 Imperfect heat transfer in regenerator In the ideal (perfect) regenerator when gas flows through the regenerator coming from the warm-end of the engine at hot temperature TH, it increases heat such that by the time that the flow leaves the regenerator it reaches the cold temperature TC and the regenerator gains all of the heat. Then similarly, when gas flows back from the cold-end at TC temperature and back through the regenerator it should be reheated by the regenerator such that when the flow leaves the regenerators it should have temperature TH. This happens only in ideal case, i.e. having instantaneous heat transfer with no thermal resistances. Therefore, we can define regenerator effectiveness as the ratio of the actual heat which is transferred to the gas by the regenerator to that transferred ideally. ( ) R p H C Q E m C T T = × − If the effectiveness can be calculated then QR and consequently ( )p H C Rm C T T Q× − − which the heat loss due to the imperfect regenerator can be evaluated. Qvale and smith [3] have derived on approximate closed form solution for the enthalpy flow through the regenerator. This solution was derived sinusoidal pressure and flow variations. Rios [4] derived a more general solution for this enthalpy flow calculations but it requires computer simulations. ( ) 2 2 R t R v H C r Q f m C T T NTU = × × − × + & Where r R v H AH NTU m C × = ×& 5.2.3 Axial conduction heat loss All materials conduct heat to a greater or lesser extent. Metals are generally good conductors. Since there is a temperature gradient between the two ends of the Stirling engine, then one might expect a significant amount of heat conduction from the warm side of the system (heater) to the cold side (cooler). The intermediate which conduct this heat are regenerator internal solid materials are also the gas inside the void volume of the regenerator. Usually the regenerator of a Stirling engine is made of many layers fine screen stack since the controlling resistance is now the contact between adjacent wires. Since the wires are somewhat like uniformly sized cylinders then the formula which is given by Gorring [5] can be used for thermal conductivity of the combination of gas and material of the combination of gas and material of the regenerator. 1 1 1 1 1 1 m g m g mg g m g m g k k k k k k k k k k σ σ + − + − = × + + − − Where σ the regenerator porosity, kg is the gas conductivity and km is the metal conductivity. Therefore the conducted heat would be
  • 6. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 438 H C C mg R T T Q k AR L − = × × Where LR is the regenerator length and AR is the cross- sectional area of the regenerator. 5.2.4 Shuttle heat transfer loss Shuttle loss is one of the important thermal effects found in Stirling engine. This effect comes from the reciprocating action of the displacer (piston) from the hot end to the cold end. Top Dead Centre Bottom Dead Centre Fig.5 Shuttle heat transfer loss When the displacer (piston) moves toward the top dead centre position its temperature is less than TH and it is entering to a region with TH temperature. Therefore there is a heat conduction from the cylinder walls to the displace (piston) is at bottom dead centre. This conduction occurs; through each reciprocation. Rios [4] has presented a nice derivation for this heat conduction. ( ) 8 g H C B S Q k s T T BET l L π     = × × − × × ×        2 2 2 2 1 C C BET C − = − 2 p g p k C l k ω α = × × × Where B and s are the bore and stroke of the hot cylinder; kp and αp are thermal conductivity and thermal diffusivity of the displacer (piston); l is the gap between piston and cylinder; L is the piston length and ω is the frequency of the engine. 5.2.5 Heat leakage Since the warm-end of the system operates at a temperature greater than the ambient temperature, then heat conduction and radiation effects are present. Depending on the hot temperature if TH is high enough i.e. of the order of 810K then radiation heat transfer would be significant otherwise conduction would be the primary mechanism for significant heat leakage from the system. Because the present work deals with the temperature ratios less than 2.0, then only conduction heat transfer is assumed. Fig.6 Heat leakage in cylinder wal l ( ) ( ) 2 1 1 ln H amb L i c o T T Q R t R L R h L k L R t h π − = +     + + × × × × + × For forced convection inside the cylinder we take 6i g h D k × = 3 g i k h R × ⇒ = For free convection outside, especially because the outside fluid is air, we assume 0 2 0.019874 kJ h m s K = × × . Also for length L one half of the stroke is chosen. This is due to the fact that gas has almost a sinusoidal motion the amplitude of that which is half of the stroke would be a suitable characteristic of length. Therefore, by substituting all of these we get: ( ) ( ) 1 1 ln 3 3.5 H amb L g T T Q R t R s k s k s R t π − = +     + + × × × + Where kg and kc are thermal conductivities of the gas inside the cylinder and the wall material respectively, s is the stroke and R is one half of the bore. If the radiation heat transfer is significant then a similar analysis with radiation heat transfer equation can be used. Although the temperature inside the cylinder has a sinusoidal variation with a mean value, i.e. it is a combination of a constant and an alternatory temperature but because of low amplitude of the alternatory part, less than 10% of the constant
  • 7. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 439 value, the mean (or constant) value can be used in this equation for heat leakage calculations. 5.2.6 Transient heat transfer loss in the cylinders One of the important characteristics of an ideal Stirling engine is the assumed uniform temperature distribution of the gas inside the cylinders. However, in a real engine the temperature is not uniformly distributed at any time inside the cylinders. The resultant temperature gradient between the layers of the gas in the centre and near the wall of the cylinder produces a heat flow from the wall to the centre and vice versa, which Smith and Co-writer have called the instantaneous or transient heat transfer. Fig-7: Transient Heat transfer Lump model The result becomes: ( ) ( ) .8 .4 1 .052 Re cosl p g m m m Pk Q pr k T X k P φ −  = × × × × ×    Where Xm is the amplitude of the piston displacement which equals to one-half of the stroke. 5.2.7 Heat pumping loss inside the piston and cylinder gap Fig-8: pumping heat loss inside the piston and cylinder gap There is a radial gap between the inner diameter (ID) of the engine cylinder and the outer diameter (OD) of the piston (Displacer). This gap is ring sealed at the cold end. As the engine is pressurized and depressurized gap flows into and out of this gap. Since the closed end of the gap is cold, extra heat must be added to the gap as it comes back from this gap. Leo [5] has derived the following semi-empirical equation for the amount of heat loss by this mechanism ( ) ( ) .6 1.6 max min2 3 2 p oss p H C p g R BC P P l Q C T T L L k R T ωω π   − ×  = × × × − × ×    ×     Where B is the bore, l is the gap side, Lp is the length of the displacer (piston) and ω is the frequency. 5.3 Force Displacement domain loss The only utilized loss in this category is mechanical frictional loss. in the literature of Stirling engine there is no equation for correlation or even any data for this type of loss. Martini [5] has arbitrarily used 20% of the basic output power as mechanical fraction. For the present analysis the data for internal combustion engines has been used to estimate this loss. Edward [10] derived correlation for mechanical friction loss for the piston in term of the friction mean effective pressure (fmep). Since it approximates a linear relationship between fmep and engine speed, then the following correlations has been used. ( )2 6.8948 10 .002 1mepf N− = × × + Where N (RPM) and fmep (bar). Then the power loss due to this friction effect, based on the mean effective pressure definitions, is: 531 mep V N n p f × × = × Where n is number of cylinders and V is the displacement volume ( ) ( )2 14.6706 .002 1loss H Cp N V V= × × + × + N in RPM, VH, VC in cc and Ploss in Watts. 6. AVAILABLE DATA AND COMPARISON WITH COMPUTATIONAL MODELS Using all this analysis for behavior prediction of Stirling engine one mathematical model created in C-language programming that called Computational model. The input data for this model are: temperature of hot and cold sources, mean pressure inside the system, working fluid, speed of the engine, cold and hot space volumes, and dead volumes, phase angle difference between the hot and cold spaces, volume displacements and the heat exchangers geometries. This Computational model can be used for any operational temperature ratio and mean pressure. Since the low temperature ratio and mean pressure. Since the low temperature ratio results are to be compared with the available data in the following chapters, then in this section we use the certain high temperature measured data on Stirling engines to compare with the complete model predictions. In this way, we might better test the accuracy of this model over a wide operating range for temperature and temperature ratio.
  • 8. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 440 Many different types of Stirling engines have been designed and built. However, only a few of them have been published specifications wherein sufficient details have been given in the literature. For the cooperation purposes of this section the following engines are considered and discussed. (A) Allison engine The investigation conducted by the Allison division of General Motors Corporations [10] has been the only test reported in which all conditions were described in sufficient detail to give a reliable verifications of the overall model. The development of this engine was part of a space-power program and several engine designs were built and tested as part of the project. The recorded performances data of two of the designs are compared to the results of the Computational model. Fig-9: Comparison of Allison engine output with Computational model (Φ =118) Fig-10: Comparision of Allison engine efficiency with Computational model (phy=118) Fig-11: Comparison of Allison engine output with Computational model (Φ=112) Fig-12: Comparison of Allison engine efficiency with Computational model (Φ =112) (B) GPU-3 engine: General Motors Research conducted a program for the U.S. Army to produce a silent electric power source in 1960s. This Ground power unit (GPU) development went through three different models. Two of the last model GPU-3 were preserved and are now being used by NASA Lewis Research Centre to obtain reliable measurements of a more or less modern type of Stirling engine. Lewis Research Centre (LeRC) has used a third order analysis and presented a series of test points with computed performances. Therefore the results of LeRC are compared with the complete model results in Fig. 13 and 14. This comparison shows that LeRC model is more optimistic than the present Computational model from the output power view point. On the other hand their heat input is more than that what the Computational model is predicting. This is due to the fact that the Computational model has been run with incomplete specifications of the engine. Such as dead volumes inside the
  • 9. IJRET: International Journal of Research in Engineering and Technology eISSN: 2319-1163 | pISSN: 2321-7308 __________________________________________________________________________________________ Volume: 02 Issue: 08 | Aug-2013, Available @ http://www.ijret.org 441 system and that is the reason for having higher efficiencies from the Computational model than LeRC results. Finally the LeRC performances are assuming the mechanical dry friction losses to be 20% of the basic output power, which has no reason to be a good approximation. Fig-13: Comparison of GPU-3 engine output with Computational model (H2) Fig-14: Comparison of GPU-3 engine output with Computational model (He2) CONCLUSION The Computational model has been successfully applied to the analysis and prediction of the performance of practical Stirling. This requires no “real times” calculations. Merely by giving the operating conditions and engine geometry the model yields the performance of the engine with detailed values of the different losses. REFERENCES [1] G. Walker, “Stirling engines”, Oxford Science Publications 1980. [2] R. K. Rajput, “Heat and mass transfer”, S. Chand, New Delhi, 2007. [3] Einar B., Qvale and J. L. Smith Jr, “An Approximate solution for the Thermal performance of the Stirling engine Regenerator”, ASME paper, 68-WA-Enter-1,1968. [4] Perdro A. Rios, “An Analytical and experimental investigation of the Stirling cycle”, D.Sc., Thesis, M.I.T. 1969. [5] W. R. Martin, M. L. Collie, “Stirling engine design and feasibility for automotive use”, Energy technology, Review no.47. 1979. [6] W.J.D. Annand, “Heat transfer in the Cylinders of Reciprocating internal engines”, Proceedings of institutions of mechanical engineers, volume 177, No. 36, 1963. [7] R. P. Adair, E. Qvale“Instantneous heat transfer to the cylinder wall in reciprocating compressors ”, proceedings of 1972 purdue compressor tech. conference. [8] Kanppil Lee, Joseph L., Smith Jr., Henry B. Faulkner, “performance loss due to transient heat transfer in the cylinder of Stirling engines”, 15th IECEC, paper 799251, August 1979. [9] C. Fayette Taylor, Edward S. Taylor, ”The internal combustion engine”, International Text Book Co., 1966. [10] Einar B., Qvale, “An analytical model of Stirling type engines”, Ph.D. Thesis, M.I.T. January 1967. BIOGRAPHIES Name: Mr. Rakesh K. Bumataria Contact No: +91-9924402808 E-mail: bumatariarakesh@yahoo.co.in Specialization: Thermal Analysis, CFD, Fluid Flow Analysis Name: Mr.Nikul K. Patel Contact No: +91-9909976040 E-mail: nikulatmsu@gmail.com Specialization: I C Engine, Automobile, Bio-diesel, CFD Analysis